New Holland Twin Rotor CR9040 User manual

Part number 84235773
English
November 2010
Replaces part number 84163557
SERVICE MANUAL
CR9040 / CR9060 / CR9065 /
CR9070 / CR9080
Combine
from PIN HAJ110001 and Above
Printed!in!U.S.A.
Copyright © 2010 CNH America LLC. All Rights Reserved. New!Holland!is!a!registered!trademark!of!CNH America LLC.
Racine Wisconsin 53404 U.S.A.

SERVICEMANUAL
CR9040[HAJ110001-HAJ111000],CR9040[HAJ111001-HAJ111579],
CR9040[Y8G112001-Y9G112788],CR9040[Y9G113001-YAG113831]
,CR9040[YAG113901-],CR9060[HAJ110001-HAJ111000],CR9060
[HAJ111001-HAJ111579],CR9060[Y8G112001-Y9G112788],CR9060
[Y9G113001-YAG113831],CR9060[YAG113901-],CR9065[Y9G113001-
YAG113831],CR9065[YAG113901-],CR9070[HAJ110001-HAJ111000
],CR9070[HAJ111001-HAJ111579],CR9070[Y8G112001-Y9G112788
],CR9070[Y9G113001-YAG113831],CR9070[YAG113901-],CR9080
[Y8G112001-Y9G112788],CR9080[Y9G113001-YAG113831],CR9080
[YAG113901-]
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Contents
INTRODUCTION
HYDRAULIC-PNEUMATIC-ELECTRICAL-ELECTRONICSYSTEMSA
PRIMARYHYDRAULICPOWERSYSTEM...............................................A.10.A
SECONDARYHYDRAULICPOWERSYSTEM...........................................A.12.A
PNEUMATICSYSTEM....................................................................A.20.A
ELECTRICALPOWERSYSTEM.........................................................A.30.A
LIGHTINGSYSTEM.......................................................................A.40.A
ELECTRONICSYSTEM..................................................................A.50.A
FAULTCODES............................................................................A.50.A
ENGINEANDPTOIN....................................................................B
ENGINE...................................................................................B.10.A
FUELANDINJECTIONSYSTEM.........................................................B.20.A
AIRINTAKESYSTEM.....................................................................B.30.A
EXHAUSTSYSTEM.......................................................................B.40.A
ENGINECOOLANTSYSTEM............................................................B.50.A
LUBRICATIONSYSTEM..................................................................B.60.A
ENGINECLEANINGSYSTEMBlowoffsystem..........................................B.62.B
STARTINGSYSTEM......................................................................B.80.A
TRANSMISSION,DRIVEANDPTOOUT.........................................C
TRANSMISSIONMechanical.............................................................C.20.B
TRANSMISSIONHydrostatic..............................................................C.20.F
PROCESSDRIVEPrimaryprocessdrive.................................................C.50.B
AXLES,BRAKESANDSTEERING..................................................D
FRONTAXLE.............................................................................D.10.A
REARAXLE...............................................................................D.12.A
2WD-4WDSYSTEMHydrostatic..........................................................D.14.E
STEERINGHydraulic.....................................................................D.20.C
STEERINGAutoPilot......................................................................D.20.E
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SERVICEBRAKEHydraulic..............................................................D.30.C
PARKINGBRAKEHydraulic.............................................................D.32.C
WHEELSANDTRACKSTracks..........................................................D.50.B
FRAMEANDCAB.........................................................................E
SHIELD....................................................................................E.20.A
OPERATORANDSERVICEPLATFORM.................................................E.30.A
USERCONTROLSANDSEAT...........................................................E.32.A
USERCONTROLSANDSEATControl...................................................E.32.B
USERCONTROLSANDSEATOperatorseat............................................E.32.C
USERCONTROLSANDSEATInstructorseat...........................................E.32.D
USERPLATFORM........................................................................E.34.A
ENVIRONMENTCONTROLHeating,ventilationandair-conditioning....................E.40.D
SAFETYSECURITYACCESSORIESSafety.............................................E.50.B
TOOLPOSITIONING....................................................................G
LIFTING..................................................................................G.10.A
TILTING..................................................................................G.20.A
LEVELLING..............................................................................G.30.A
CROPPROCESSING....................................................................K
FEEDINGReelfeeding....................................................................K.25.B
FEEDINGHeaderfeeding.................................................................K.25.D
FEEDINGFeederhousing................................................................K.25.E
THRESHINGTwinowthreshing.........................................................K.40.D
SEPARATINGRotaryseparator...........................................................K.42.C
STORINGANDHANDLINGGrainstoring................................................K.60.B
CLEANINGPrimarycleaning..............................................................K.62.B
CLEANINGTailingsreturnsystem........................................................K.62.C
CLEANINGSelf-levellingframe...........................................................K.62.D
RESIDUEHANDLINGStrawchopper.....................................................K.64.C
RESIDUEHANDLINGSpreader..........................................................K.64.D
RESIDUEHANDLINGChaffspreader...................................................K.64.G
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RESIDUEHANDLINGPositivestrawdischarge(PSD)...................................K.64.H
UNLOADINGGrainunloading.............................................................K.72.B
PROTECTIONSYSTEMSStonetrapping................................................K.90.E
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INTRODUCTION
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Contents
INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing...........................5
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Internationalsymbols...........................................................................6
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,
CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,
CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,
CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9070,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,
CR9065NA
Foreword-Ecologyandtheenvironment......................................................7
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,
CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,
CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000],CR9070[HAJ111001-HAJ111579],CR9070
[Y8G112001-Y9G112788],CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-
Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,CR9065[Y9G113001-
YAG113831]NA,CR9065[YAG113901-]NA
Safetyrules-PersonalSafety..................................................................8
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Personalsafety.................................................................................9
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Safetyrules...................................................................................10
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Safetyrules...................................................................................11
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,
CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,
CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,
CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9070,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,
CR9065[Y9G113001-YAG113831]NA,CR9065[YAG113901-]NA
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Personalsafety...............................................................................17
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Safetyrules...................................................................................18
CR9040NA,CR9060NA,CR9070NA,CR9080NA,CR9065NA
Generalspecication-GeneralWelding.....................................................20
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,
CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,
CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,
CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9070,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,
CR9065[Y9G113001-YAG113831]NA,CR9065[YAG113901-]NA,CR9065
BasicinstructionsEngineServiceInformation................................................21
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]
NA,CR9040[Y9G113001-YAG113831],CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831],CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831],CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788]
NA,CR9080[Y9G113001-YAG113831],CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,CR9065
[YAG113901-]NA
Basicinstructions-HowT oUseandNavigateThroughThisManual........................22
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Basicinstructions-ShopandAssembly......................................................27
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]
NA,CR9040[Y9G113001-YAG113831],CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788],CR9060[Y9G113001-YAG113831],CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000],CR9070[HAJ111001-HAJ111579],CR9070[Y8G112001-
Y9G112788],CR9070[Y9G113001-YAG113831],CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788],
CR9080[Y9G113001-YAG113831],CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,CR9065
[YAG113901-]NA
Basicinstructions-ChainWearT ables-RollerChains......................................29
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]
NA,CR9040[Y9G113001-YAG113831],CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788],CR9060[Y9G113001-YAG113831],CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788],CR9070[Y9G113001-YAG113831],CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788]NA,
CR9080[Y9G113001-YAG113831],CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,CR9065
[YAG113901-]NA
HYDRAULIC-PNEUMATIC-ELECTRICAL-ELECTRONICSYSTEMS-Torque-Standard
torquedataforhydraulics.....................................................................31
CR9040[Y8G112001-Y9G112788]NA,CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040NA,
CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060[YAG113901-]NA,CR9060NA,
CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9070NA,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080NA,
CR9065[Y9G113001-YAG113831]NA,CR9065[YAG113901-]NA,CR9065NA
Generalspecication-BiodieselFuels.......................................................33
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[Y9G113001-YAG113831]NA,
CR9060[YAG113901-]NA,CR9060,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9070,
CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,CR9065NA
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Dimension....................................................................................35
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Generalspecication.........................................................................37
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
DECALSANDPLATES-Productidentication..............................................44
CR9040NA,CR9060NA,CR9070NA,CR9080NA,CR9065NA
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INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,CR9040[Y9G113001-
YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001
-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070
[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]
NA,CR9065[YAG113901-]NA
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourNEWHOLLANDSalesandServiceNetworks.
8423577316/11/2010
5
Find manuals at https://best-manuals.com

INTRODUCTION
Internationalsymbols
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,CR9040[Y9G113001-
YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,CR9060[HAJ111001-HAJ111579]NA,CR9060
[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000]NA,
CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,
CR9070,CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,CR9065NA
Asaguidetotheoperationofthemachine,variousuniversalsymbolshavebeenutilizedontheinstruments,controls,
switches,andfusebox.Thesymbolsareshownbelowwithanindicationoftheirmeaning.
Thermostart
startingaidRadioPTOPosition
Control
Alternator
charge
Keepalive
memory
Transmission
inneutral
Draft
Control
FuellevelTurnsignalsCreeper
gears
Accessory
socket
Automatic
Fuelshut-off
Turnsignals
-onetrailer
Slowor
lowsetting
Implement
socket
Enginespeed
(rev/minx100)
Turnsignals
-twotrailers
Fastorhigh
setting
%age
slip
Hoursrecorded
Frontwind-
screen
wash/wipe
Ground
speed
Hitchraise
(rear)
Engineoil
pressure
Rearwind-
screen
wash/wipe
Differential
lock
Hitchlower
(rear)
Enginecoolant
temperature
Heatertemp-
eraturecontrol
Rearaxle
oiltem-
perature
Hitchheight
limit(rear)
Coolant
levelHeaterfanTransmission
oilpressure
Hitchheight
limit(front)
TractorlightsAirconditionerFWD
engaged
Hitchdis-
abled
Headlamp
mainbeam
Airlter
blocked
FWDdis-
engaged
Hydraulicand
transmission
lters
Headlamp
dippedbeam
Parking
brakeWarning!Remote valveextend
WorklampsBrakeuid
level
Hazard
warninglights
Remote
valveretract
Stop
lamps
Trailer
brake
Variable
control
Remote
valveoat
HornRoof
beacon
Pressurised!
Opencarefully
Malfunction!
SeeOperator’s
Manual
Warning!
Corrosive
substance
Malfunction!
(alter-
nativesymbol)
8423577316/11/2010
6

INTRODUCTION
Foreword-Ecologyandtheenvironment
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,CR9040[Y9G113001-
YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,CR9060[HAJ111001-HAJ111579]NA,CR9060
[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000
],CR9070[HAJ111001-HAJ111579],CR9070[Y8G112001-Y9G112788],CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,CR9065[Y9G113001-
YAG113831]NA,CR9065[YAG113901-]NA
Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
ofsomeofthesubstanceswhicharerequiredbyadvancedtechnology,soundjudgementshouldgoverntheuseand
disposalofproductsofachemicalandpetrochemicalnature.
NOTICE:Thefollowingarerecommendationswhichmaybeofassistance:
•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.
•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning
agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,useanddisposeofthese
substances.
•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.
HELPFULHINTS
•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemswhichmaycauseconsiderable
spillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstanceswhichmay
beharmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,
etc.Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofina
properwaytocomplywithlocallegislationandavailableresources.
•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshould
notbeallowedtogetintothesoilbutshouldbecollectedanddisposedofproperly.
•Donotopentheair-conditioningsystemyourself.Itcontainsgaseswhichshouldnotbereleasedintotheatmos-
phere.YourNEWHOLLANDdealerorairconditioningspecialisthasaspecialextractorforthispurposeandwill
havetorechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof
oils,coolant,etc.
8423577316/11/2010
7

INTRODUCTION
Safetyrules-PersonalSafety
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,CR9040[Y9G113001-
YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001
-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070
[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]
NA,CR9065[YAG113901-]NA
Carefullystudytheseprecautions,andthoseincludedintheexternalattachmentoperators
manual,andinsistthattheybefollowedbythoseworkingwithandforyou.
1.Thoroughlyreadandunderstandthismanualandtheattachmentoperatorsmanualbeforeoperatingthisorany
otherequipment.
2.Besureeveryoneisclearofthemachinebeforestarting.Blowthehorn,ifequipped,threetimesbeforestarting
engine.
3.Onlytheoperatorshouldbeonthemachinewheninoperation.Neverallowanyonetoclimbontothemachine
whileitisinmotion.IfthemachineisequippedwithanInstructorsSeat,thismustonlybeusedfortrainingpur-
poses.PassengersmustnotbeallowedtousetheInstructorsSeat.
4.Keepallshieldsinplace.Neverworkaroundthemachineoranyoftheattachmentswhilewearinglooseclothing
thatmightcatchonmovingparts.
5.Observethefollowingprecautionswheneverlubricatingthemachineormakingadjustments.
•Disengageallclutchingleversorswitches.
•Lowertheattachment,ifequipped,tothegroundorraisetheattachmentcompletelyandengagethecylin-
dersafetylocks.Completingtheseactionswillpreventtheattachmentfromloweringunexpectedly.
•Engagetheparkingbrake.
•Shutofftheengineandremovethekey.
6.Alwayskeepthemachineingearwhilegoingdownhill.
7.Themachineshouldalwaysbeequippedwithsufcientfrontorrearaxleweightforsafeoperation.
8.Undersomeeldconditions,moreweightmayberequiredatthefrontorrearaxleforadequatestability.Thisis
especiallyimportantwhenoperatinginhillyconditionsor/whenusingheavyattachments.
9.Alwayslowertheattachment,shutofftheengine,settheparkingbrake,engagethetransmissiongearsandre-
movethekeybeforeleavingtheoperatorsplatform.
10.Iftheattachmentormachineshouldbecomeobstructedorplugged;settheparkingbrake,shutofftheengine
andremovethekey,engagethetransmissiongears,waitforallmachineorattachmentmotiontocometoastop,
beforeleavingtheoperatorsplatformtoremovingtheobstructionorplug.
11.Neverdisconnectormakeanyadjustmentstothehydraulicsystemunlessthemachineand/ortheattachmentis
loweredtothegroundorthesafetylock(s)isintheengagedposition.
12.Useoftheashinglightsishighlyrecommendedwhenoperatingonapublicroad.
13.Whentransportingonaroadorhighway,useaccessorylightsanddevicesforadequatewarningtotheoperatorsof
othervehicles.Inthisregard,checklocalgovernmentregulations.Varioussafetylightsanddevicesareavailable
fromyourNEWHOLLANDdealer.
14.Practicesafety365daysayear.
15.Keepallyourequipmentinsafeoperatingcondition.
16.Keepallguardsandsafetydevicesinplace.
17.Alwayssettheparkingbrake,shutofftheengineandremovethekey,engagethetransmissiongears,waitfor
allmachineorattachmentmotiontocometoastop,beforeleavingtheoperatorsplatformtoservicethemachine
andattachment.
18.Remember:Acarefuloperatoristhebestinsuranceagainstanaccident.
19.Extremecareshouldbetakeninkeepinghandsandclothingawayfrommovingparts.
8423577316/11/2010
8

INTRODUCTION
Personalsafety
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,CR9040[Y9G113001-
YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001
-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070
[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]
NA,CR9065[YAG113901-]NA
WARNING
Avoidinjury!Alwaysdothefollowingbeforelubricating,maintaining,orservicingthemachine.
1.Disengagealldrives.
2.Engageparkingbrake.
3.Lowerallattachmentstotheground,orraiseandengageallsafetylocks.
4.Shutoffengine.
5.Removekeyfromkeyswitch.
6.Switchoffbatterykey,ifinstalled.
7.Waitforallmachinemovementtostop.
Failuretocomplycouldresultindeathorseriousinjury.W0047A
Beforeyouservicethemachine,putaDONOTOPERATEtagontheinstrumentpanel.
321_46141
DONOTOPERATETAG
A.(1)Donotoperate.
B.(2)Donotremovethis.
C.(3)Seeotherside.
D.(4)Signedby.
E.(5)Reason
TheDONOTOPERATEtagcanbeobtainedfromyourNEWHOLLANDdealer.
8423577316/11/2010
9

INTRODUCTION
Safetyrules
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,CR9040[Y9G113001-
YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001
-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070
[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]
NA,CR9065[YAG113901-]NA
BT09A2131
8423577316/11/2010
10

INTRODUCTION
Safetyrules
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,CR9040[Y9G113001-
YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,CR9060[HAJ111001-HAJ111579]NA,CR9060
[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000]
NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901
-]NA,CR9070,CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,CR9065
[Y9G113001-YAG113831]NA,CR9065[YAG113901-]NA
Importantnoticetooperators
Yourmachinemaybeequippedwithspecialguardingorotherdevicesincompliancewithlocallegislation.Someof
theguardingorsafetydevicesrequireactiveusebytheoperator.
Checklocallegislationontheusageofthismachine.
Accidentprevention
Farmaccidentscanbepreventedwithyourhelp.
Noaccidentpreventionprogramcanbesuccessfulwithoutthewholeheartedcooperationofthepersonwhoisdirectly
responsiblefortheoperationoftheequipment.
Toreadaccidentreportsfromalloverthecountryistobeconvincedthatalargenumberofaccidentscanbeprevented
onlybytheoperatoranticipatingtheresultbeforetheaccidentiscausedanddoingsomethingaboutit.
Itissaidthat"Thebestkindofsafetydeviceisacarefuloperatorwhowithcareandmatureconsiderationcansave
morelivesandlimbsthananyaccidentpreventionprogramwhichisnotadheredto".
Furtherinthischapteryouwillndalistofthemostimportantsafetyprecautions.
Taketimetoreadandfollowtheinstructionsandfurthermore,becareful!
Somepicturesinthismanualmayshowthesafetyguardingopenorremovedtobetterillustrateaparticularfeature
oradjustment.
Ensuretocloseorreplaceallguardsbeforeoperatingthemachine.
Generalandoperatingsafety
Mostfarmmachineryaccidentscanbeavoidedbytheobservanceofafewsimplesafetyprecautions.
1.Themachinemustonlybeusedbyaskilledoperatorfamiliarwithallthecontrolsandharvestingtechniqueson
cultivatedlandwithslopesuptomaximum26%(15°)uphillanddownhill.
2.Donotpermitanyoneotherthantheoperatortorideonthemachine.
3.Beforestartingtheengine,ensureeveryoneisclearofthemachine.
4.Warnbystandersbysoundingthehornseveraltimes.
5.Keepchildrenawayfromandoffthemachineatalltimes.
6.No-oneshouldbestandingontheladderswhenthemachineismoving.
7.Whendrivingonpublicroads,observetrafcregulations,adaptyourspeedtoroadandtrafcconditionsanden-
surethatalllightsandothersafetymechanismsonthemachine(iftheyarerequired)arettedandworkproperly.
Thegraintankmustbeemptywhendrivingontheroad.Ensurethattheunloadingtubeislockedinitsclosed
position.
8.Ensurethatbothbrakepedalsarelockedtogetherwhentravellingonpublicroads.
9.Ensurethehazardwarningsignsprovidedareinstalledatthefrontandtherearofthemachineandusetherotating
ambertrafcwarningbeacon(s)(ifequipped)whendrivingonpublicroadstoindicatethevehicleisofabnormal
sizeandisslow-moving.
10.Donotbrakeabruptlytoavoidtippingofthemachine.
11.Donotexceed20km/h(12.5mph)whendrivingdownhill.Ifnecessary,changeintoalowergearbeforestarting
thedescent.
8423577316/11/2010
11

INTRODUCTION
12.Nevertravelathighspeedincrowdedareas.
13.Avoidmakingturnsathighspeed.
14.Whendrivingonpublicroads,eitherwiththegrainheaderloadedonatrailerandattachedtotherearofthe
machine,orwiththegrainheaderstillattachedtothemachine(providedlocallegislationallows),alwaysbeaware
andconsciousofitssize.
15.Beforeoperatingthemachineensurethatallsafetyguardsareinstalled.
16.CheckthewheelnutstorqueasdescribedinMAINTENANCE.
17.Donotenterthegraintankwhilethemachineengineisrunning.Withenginestopped,useawoodenclearing
clubshouldthegraintankunloadingaugerbecomebridged.T akeutmostcarenottobepulledintothegraintank
incaseun-bridgingisrequired.
18.Donotattempttoclean,lubricateorcarryoutanyadjustmentsonthemachinewhileitisinmotionorwhilethe
engineisrunning.
19.Neverleavetheoperator’splatformwithoutrstdisengagingthemachinedrivemechanism,loweringtheheader,
stoppingtheengine,applyingtheparkbrakeandremovingtheignitionkey.
20.Donotworkunderthemachineheaderunlessitissecurelyblockedand/ortheheadersafetylatchisengaged.
21.Donotworkaroundthemachineinlooseclothingthatmightcatchinanyofthemovingparts.
22.Keephandsawayfrommovingpartsofthemachine.
23.Keepthereextinguisherwithineasyreachoftheoperator.Ensuretoreplaceitbyasimilartypeofextinguisher
orhaveitcheckedorrelledaftereveryusageand/ordateofexpiry.
24.Donotsteponthegraintankextensions,covers,orthecabroof.
25.Machinedustcancause"farmer’slung"disease.Itmayalsocontainharmfulsprayingresidues.Keepthecab
doorandwindowclosedduringoperation.Wearadustmaskwhencleaningtheaccumulateddustanddebrison
themachine.
Hydraulicsystemsafety
•Hydraulicoilleakingunderpressurecanpenetratetheskinandcauseinfectionorotherinjury.T opreventpersonal
injury:
•Relieveallpressurebeforedisconnectinguidlines.
•Beforeapplyingpressure,makesureallconnectionsaretightandcomponentsareingoodcondition.
•Neveruseyourhandtocheckforsuspectedleaksunderpressure.Useapieceofcardboardorwoodforthis
purpose.
•Ifinjuredbyleakinguid,seekmedicalattentionimmediately.
•Thehydraulichosesandttingsonyourmachinemeetengineeringspecicationsfortheparticularfunction.When
replacingdamaged,blownorwornhosesorttings,useonlymanufactureauthorizedserviceparts.
•Careinhydraulichoseinstallationisamust:
•Makesurepressureisrelievedbeforestartinginstallationprocedure.
•DONOTkinkortwistahose,failuremayoccur.
•Properlyroutethehose.
•Haveacertiedhydraulictechnicianinstallthehose.
•Removeairfromthehydraulicsystemafterinstallinganyhydrauliccomponent.
•Periodicallycheckhydraulicsystemforleaksordamage.checkfor:
•Leaksathosettingorinhose.
•Damagedhosesand/orttings.
•Kinked,crushed,attened,hardblistered,heatcracked,charred,twisted,softorloosecoveredhoses.
•Corrodedordamagedttings.
•Leakingports.
•Excessivedirtanddebrisaroundhosesand/orttings.
8423577316/11/2010
12

INTRODUCTION
•Damagedormissinghoseretainingclamps,guards,shields,etc.
•DONOTstandonoruseahoseasastep.DONOTpullorapplyexternalforcestothehose.Thehosemayfail
andcauseinjury.
•Keepallpersonsawayfromtheworkingarea.Mechanismscontrolledbyuidpowercanbecomehazardousifa
hosefails.Liftedmechanismscanfalltotheground,machinesteeringmayfail,etc.
•Stayclearofapressurizedhoseassemblythathasblownapart.Hosettingscanbethrownoffathighspeedand
aloosehosecanwhiparoundwithgreatforce.
•Hydraulicuidcanreachhightemperatures.Allowuidtocoolbeforeservicingthesystem.
•Escapinguidunderpressuremayformamistornespraywhichcanashorexplodeuponcontactwithan
ignitionsource.
•Vibrationcanreducehoseservicelife.Makesureallretainingclampsand/ordevicesaresecured.
•Environmentalconditionscancausehoseandttingstodeteriorate.Inspecthydraulichosesperiodically.Replace
wornordamagedhosesandttings.
Safetyrequirementsforuidpowersystemsandcomponents-Hydraulics(Europeanstan-
dardPREN982)
Flexiblehoseassembliesmustnotbeconstructedfromhoseswhichhavebeenpreviouslyusedaspartofahose
assembly.
Donotweldhydraulicpiping.
Whenexiblehosesorpipingaredamaged,replacethemimmediately.
Itisforbiddentomodifyahydraulicaccumulatorbymachining,weldingoranyothermeans.
Beforeremovinghydraulicaccumulatorsforservicing,theliquidpressureintheaccumulatormustbereducedtozero.
Pressurecheckonhydraulicaccumulatorsshallbecarriedoutbymethodrecommendedbytheaccumulatormanu-
facturer.
Caremustbetakennottoexceedthemaximumallowablepressureoftheaccumulator.Afteranycheckofadjustment
theremustbenoleakageofgas.
Dangerofdeathbyelectrocution!
Payspecialattentiontotheoverheadpowerlines.Makesurethemachinehassufcientclearancetopassinall
directions(alsowithraisedoropenedmachinecomponents).Alsothinkoftheradioaerial(s)oranyotherfactory-
ttedaccessoryorpartswhichmayhavebeenaddedafterwards.
Shouldacontactbetweenthemachineandanelectricpowerlineoccur,thenthefollowingprecautionsmustbetaken:
Stopthemachinemovementimmediately,stoptheengineandapplythehand-brakeorparkingbrake.
Checkifyoucansafelyleavethecaboryouractualpositionwithoutdirectcontactwithelectricwires.Ifnot,stay
inyourpositionandcallforhelp.Ifyoucanleaveyourpositionwithouttouchingthelines,jumpoffthelaststepor
supportpositiontoensurethatthereisnocontactbetweenanypartofyourbodyandthegroundatanytime.Donot
touchthemachineafterwardsuntilpowertothelineshasbeenshutoff.Whenpeopleapproachthemachine,warn
themnottotouchthemachinebuttoasktheelectricpowersupplycompanytoshutoffthepowertothelines.
Enginesafety
1.Keeptheengineareacleanofdust,chaffandstrawtopreventthepossibilityofres.
2.Neveridletheengineinanenclosedareaasharmfulexhaustgasesmaybuildup.
3.Wearasuitablehearingprotectivedevice,suchasearmuffsorearplugs,ifyouareexposedtonoisewhichyou
feelisuncomfortable.
4.Thecoolingsystemoperatesunderpressurewhichiscontrolledbytheradiatorcap.Itisdangeroustoremove
thecapwhiletheengineishot.
8423577316/11/2010
13

INTRODUCTION
5.Switchofftheengineandwaituntilithascooled.Eventhenuseextremecarewhenremovingthecap.Cover
thecapwitharagandturnitslowlytotherststoptoallowthepressuretoescapebeforeremovingthecap
completely.Standclearoftheradiatoropeningashotcoolantmaysplashout.
6.Neveraddcoldwatertoahotradiator.Failuretofollowtheseinstructionsmayresultinseriouspersonalinjury
fromhotcoolantorsteamblowoutand/ordamagetothecoolingsystemorengine.
7.Antifreezecontainsmonoethyleneglycolandotherchemicalswhicharetoxiciftakeninternallyandcanbeab-
sorbedintoxicamountsthroughrepeatedorprolongedskincontact.Followtheseprecautionswhenworkingwith
antifreeze:
8.Donottakeantifreezeinternally.Ifantifreezeisswallowedaccidentally,obtainmedicalattentionimmediately.
9.Keepantifreezeinsealedcontainersoutofreachofchildren,livestockorpets.
10.Periodicallychecktheenginecoolantandheaterhosesforsignsofwear,deterioration,weaksectionsandleaks
toavoidhazardoussituationsandpossibleinjurycausedbyhotcoolant.
11.Thefueloilintheinjectionsystemisunderhighpressureandcanpenetratetheskin.Unqualiedpersonsshould
notremoveorattempttoadjustafuelinjectionpump,injector,nozzleoranyotherpartofthefuelinjectionsys-
tem.Failuretofollowtheseinstructionsmayresultinseriousinjury.Iffuelisinjectedthroughtheskin,medical
assistanceshouldbeobtained.
12.Beverycarefultoavoidcontactwithhotengineoil.Iftheengineoilisextremelyhot,allowtheoiltocooltoa
moderatelywarmtemperatureforsaferemoval.
13.Donothandleahotoillterwithbarehands.
14.Continuousandprolongedcontactwithusedengineoilmaycauseskincancer.Protectyourskinbywearing
heavyplasticgloves.Ifoilgetsontotheskin,washpromptlywithsoapandwater.
Dieselfuelsafety
1.Undernocircumstancesshouldgasoline,alcoholorblendedfuelsbeaddedtodieselfuel.Thesecombinations
cancreateanincreasedreorexplosivehazard.Inaclosedcontainer,suchasafueltank,suchblendsaremore
explosivethanpuregasoline.Donotusetheseblends.
2.Neverremovethefueltankcaporrefuelwiththeenginerunningorhot.Refuelthemachineonlywhentheengine
hasbeenturnedoff.Donotsmokeoruseanakedamewhenrefuellingorwhenstandingnearfueltanks.
3.Maintaincontrolofthefuelllerpipenozzlewhenllingthetank.
4.Donotllthefueltanktocapacity.Allowroomforexpansion.
5.Wipeupspilledfuelimmediately.
6.Alwaystightenthefueltankcapsecurely.
7.Iftheoriginalfueltankcapislost,replaceitwithanNEWHOLLANDcap.Anon-approved,proprietarycapmay
notbesafe.
8.Keepequipmentcleanandproperlymaintained.
9.Donotdriveequipmentnearopenres.
10.Neverusefuelforcleaningpurposes.
Batterysafety
WARNING
Explosionhazard!
Batteriesemitexplosivegases.Alwaysventilatewhenusinginanenclosedareaorwhencharging.
Keepthebatteryawayfromsparks,openames,andotherignitionsources.
Failuretocomplycouldresultindeathorseriousinjury.W0369A
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INTRODUCTION
WARNING
Batteryacidcausesburns.Batteriescontainsulfuricacid.
Batteryelectrolytecontainssulfuricacid.Contactwithskinandeyescouldresultinsevereirritation
andburns.Alwayswearsplash-proofgogglesandprotectiveclothing(glovesandaprons).Wash
handsafterhandling.
Failuretocomplycouldresultindeathorseriousinjury.W0120A
Theessentialprecautionslistedbelowmustbeobserved:
•Donotuseanopenametochecktheelectrolytelevel.Keepsparks,amesandlightedtobaccoaway.
•Donotproducesparkswithcableclampswhenchargingthebatteryorstartingtheenginewithaslavebattery.
•Weareyeprotectionwhenworkingnearbatteries.
•Weareyeprotectionandglovesifremovingthebatterycoverplugs.
•Provideventilationwhenchargingorusinginanenclosedspace.
•Ensuretheventplugsarecorrectlyinstalledandtight.
Iftheelectrolytecomesintocontactwiththeskin,eyesoristakeninternally,treatasfollows:
•Skin:Flushwithcoldwater.
•Eyes:Flushwithcoldwaterfor10minutesandgetpromptmedicalattention.
•Internal:Calladoctorimmediately.
Fireandexplosionprevention
•Duetotheammablenatureofthecropmaterialsencountered,rerisksarehigh.Thisriskcanbeminimizedby
frequentremovalofaccumulatedcropmaterialfromthemachineandcheckingforoverheatedmachinecompo-
nents.Ifoilleaksappear,re-torqueboltsorreplacegasketsasnecessary.
•Removealltrashordebrisfromthemachineeachday.Especiallychecktheengineareaandexhaustsystem.
•Sparksoramecancausethehydrogengasinabatterytoexplode.Topreventanexplosiondothefollowing:
•Whendisconnectingthebatterycables,disconnectthenegative(▬)cablerst;whenconnectingthebattery
cables,connectthenegative(▬)cablelast.
•Whenconnectingjumpercablestostarttheengine,usetheprocedureshowninthismanual(seeAuxiliary
Batteryconnectionsinthismanual).
•Donotshortcircuitthebatterypostswithmetalitems.
•Donotweld,grindorsmokenearabattery.
•Sparksfromtheelectricalsystemorengineexhaustcancauseanexplosionandre.Beforeyouoperatethis
machineinanareawithammabledustorvapors,usegoodventilationtoremovetheammabledustorvapors.
•Usenonammablecleaningsolventtocleanparts.
•Arecancausedeathorinjury.Alwayshavereextinguishernearoronthemachine.Makesurethereextin-
guishersareservicedaccordingtothemanufacturersinstructions.
•Ifareextinguisherhasbeenused,alwaysrechargeorreplacethereextinguisherbeforeoperatingthemachine.
•Keepthecoolingsystemcleanandmaintainthecorrectcoolantlevel.
•MakesurethatyouDONOTstoreoilyragsorotherammablematerialsonthemachine.
•Enginefuelcancauseanexplosionorre.Donotllthefueltankwiththeenginerunning;ifyouarenearanopen
re;orifyouarewelding,smoking,etc.
•Ifthemachinehasanoil,fuelorhydraulicleak,alwaysrepairtheleakandcleantheareabeforeoperating.
•Checktheelectricalsystemforlooseconnectionsorfrayedinsulation.Repairorreplacethelooseordamaged
parts.
•Beforeweldingorusingatorchonthemachine,cleantheareatoberepaired.
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