New Holland Twin Rotor CR9040 User manual

Part number 84235773
English
November 2010
Replaces part number 84163557
SERVICE MANUAL
CR9040 / CR9060 / CR9065 /
CR9070 / CR9080
Combine
from PIN HAJ110001 and Above
Printed!in!U.S.A.
Copyright © 2010 CNH America LLC. All Rights Reserved. New!Holland!is!a!registered!trademark!of!CNH America LLC.
Racine Wisconsin 53404 U.S.A.

SERVICEMANUAL
CR9040[HAJ110001-HAJ111000],CR9040[HAJ111001-HAJ111579],
CR9040[Y8G112001-Y9G112788],CR9040[Y9G113001-YAG113831]
,CR9040[YAG113901-],CR9060[HAJ110001-HAJ111000],CR9060
[HAJ111001-HAJ111579],CR9060[Y8G112001-Y9G112788],CR9060
[Y9G113001-YAG113831],CR9060[YAG113901-],CR9065[Y9G113001-
YAG113831],CR9065[YAG113901-],CR9070[HAJ110001-HAJ111000
],CR9070[HAJ111001-HAJ111579],CR9070[Y8G112001-Y9G112788
],CR9070[Y9G113001-YAG113831],CR9070[YAG113901-],CR9080
[Y8G112001-Y9G112788],CR9080[Y9G113001-YAG113831],CR9080
[YAG113901-]
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Contents
INTRODUCTION
HYDRAULIC-PNEUMATIC-ELECTRICAL-ELECTRONICSYSTEMSA
PRIMARYHYDRAULICPOWERSYSTEM...............................................A.10.A
SECONDARYHYDRAULICPOWERSYSTEM...........................................A.12.A
PNEUMATICSYSTEM....................................................................A.20.A
ELECTRICALPOWERSYSTEM.........................................................A.30.A
LIGHTINGSYSTEM.......................................................................A.40.A
ELECTRONICSYSTEM..................................................................A.50.A
FAULTCODES............................................................................A.50.A
ENGINEANDPTOIN....................................................................B
ENGINE...................................................................................B.10.A
FUELANDINJECTIONSYSTEM.........................................................B.20.A
AIRINTAKESYSTEM.....................................................................B.30.A
EXHAUSTSYSTEM.......................................................................B.40.A
ENGINECOOLANTSYSTEM............................................................B.50.A
LUBRICATIONSYSTEM..................................................................B.60.A
ENGINECLEANINGSYSTEMBlowoffsystem..........................................B.62.B
STARTINGSYSTEM......................................................................B.80.A
TRANSMISSION,DRIVEANDPTOOUT.........................................C
TRANSMISSIONMechanical.............................................................C.20.B
TRANSMISSIONHydrostatic..............................................................C.20.F
PROCESSDRIVEPrimaryprocessdrive.................................................C.50.B
AXLES,BRAKESANDSTEERING..................................................D
FRONTAXLE.............................................................................D.10.A
REARAXLE...............................................................................D.12.A
2WD-4WDSYSTEMHydrostatic..........................................................D.14.E
STEERINGHydraulic.....................................................................D.20.C
STEERINGAutoPilot......................................................................D.20.E
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SERVICEBRAKEHydraulic..............................................................D.30.C
PARKINGBRAKEHydraulic.............................................................D.32.C
WHEELSANDTRACKSTracks..........................................................D.50.B
FRAMEANDCAB.........................................................................E
SHIELD....................................................................................E.20.A
OPERATORANDSERVICEPLATFORM.................................................E.30.A
USERCONTROLSANDSEAT...........................................................E.32.A
USERCONTROLSANDSEATControl...................................................E.32.B
USERCONTROLSANDSEATOperatorseat............................................E.32.C
USERCONTROLSANDSEATInstructorseat...........................................E.32.D
USERPLATFORM........................................................................E.34.A
ENVIRONMENTCONTROLHeating,ventilationandair-conditioning....................E.40.D
SAFETYSECURITYACCESSORIESSafety.............................................E.50.B
TOOLPOSITIONING....................................................................G
LIFTING..................................................................................G.10.A
TILTING..................................................................................G.20.A
LEVELLING..............................................................................G.30.A
CROPPROCESSING....................................................................K
FEEDINGReelfeeding....................................................................K.25.B
FEEDINGHeaderfeeding.................................................................K.25.D
FEEDINGFeederhousing................................................................K.25.E
THRESHINGTwinowthreshing.........................................................K.40.D
SEPARATINGRotaryseparator...........................................................K.42.C
STORINGANDHANDLINGGrainstoring................................................K.60.B
CLEANINGPrimarycleaning..............................................................K.62.B
CLEANINGTailingsreturnsystem........................................................K.62.C
CLEANINGSelf-levellingframe...........................................................K.62.D
RESIDUEHANDLINGStrawchopper.....................................................K.64.C
RESIDUEHANDLINGSpreader..........................................................K.64.D
RESIDUEHANDLINGChaffspreader...................................................K.64.G
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RESIDUEHANDLINGPositivestrawdischarge(PSD)...................................K.64.H
UNLOADINGGrainunloading.............................................................K.72.B
PROTECTIONSYSTEMSStonetrapping................................................K.90.E
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INTRODUCTION
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Contents
INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing...........................5
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Internationalsymbols...........................................................................6
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,
CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,
CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,
CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9070,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,
CR9065NA
Foreword-Ecologyandtheenvironment......................................................7
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,
CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,
CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000],CR9070[HAJ111001-HAJ111579],CR9070
[Y8G112001-Y9G112788],CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-
Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,CR9065[Y9G113001-
YAG113831]NA,CR9065[YAG113901-]NA
Safetyrules-PersonalSafety..................................................................8
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Personalsafety.................................................................................9
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Safetyrules...................................................................................10
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Safetyrules...................................................................................11
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,
CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,
CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,
CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9070,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,
CR9065[Y9G113001-YAG113831]NA,CR9065[YAG113901-]NA
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Personalsafety...............................................................................17
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Safetyrules...................................................................................18
CR9040NA,CR9060NA,CR9070NA,CR9080NA,CR9065NA
Generalspecication-GeneralWelding.....................................................20
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[HAJ110001-HAJ111000]NA,
CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,
CR9060[YAG113901-]NA,CR9060,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,
CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9070,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,
CR9065[Y9G113001-YAG113831]NA,CR9065[YAG113901-]NA,CR9065
BasicinstructionsEngineServiceInformation................................................21
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]
NA,CR9040[Y9G113001-YAG113831],CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831],CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831],CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788]
NA,CR9080[Y9G113001-YAG113831],CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,CR9065
[YAG113901-]NA
Basicinstructions-HowT oUseandNavigateThroughThisManual........................22
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Basicinstructions-ShopandAssembly......................................................27
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]
NA,CR9040[Y9G113001-YAG113831],CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788],CR9060[Y9G113001-YAG113831],CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000],CR9070[HAJ111001-HAJ111579],CR9070[Y8G112001-
Y9G112788],CR9070[Y9G113001-YAG113831],CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788],
CR9080[Y9G113001-YAG113831],CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,CR9065
[YAG113901-]NA
Basicinstructions-ChainWearT ables-RollerChains......................................29
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]
NA,CR9040[Y9G113001-YAG113831],CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788],CR9060[Y9G113001-YAG113831],CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788],CR9070[Y9G113001-YAG113831],CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788]NA,
CR9080[Y9G113001-YAG113831],CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,CR9065
[YAG113901-]NA
HYDRAULIC-PNEUMATIC-ELECTRICAL-ELECTRONICSYSTEMS-Torque-Standard
torquedataforhydraulics.....................................................................31
CR9040[Y8G112001-Y9G112788]NA,CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040NA,
CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060[YAG113901-]NA,CR9060NA,
CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9070NA,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080NA,
CR9065[Y9G113001-YAG113831]NA,CR9065[YAG113901-]NA,CR9065NA
Generalspecication-BiodieselFuels.......................................................33
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9040,CR9060[Y9G113001-YAG113831]NA,
CR9060[YAG113901-]NA,CR9060,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9070,
CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9080,CR9065NA
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Dimension....................................................................................35
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
Generalspecication.........................................................................37
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,
CR9040[Y9G113001-YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060
[HAJ111001-HAJ111579]NA,CR9060[Y8G112001-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060
[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-
Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,CR9080[Y8G112001-Y9G112788
]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]NA,
CR9065[YAG113901-]NA
DECALSANDPLATES-Productidentication..............................................44
CR9040NA,CR9060NA,CR9070NA,CR9080NA,CR9065NA
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INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing
CR9040[HAJ110001-HAJ111000]NA,CR9040[HAJ111001-HAJ111579]NA,CR9040[Y8G112001-Y9G112788]NA,CR9040[Y9G113001-
YAG113831]NA,CR9040[YAG113901-]NA,CR9060[HAJ110001-HAJ111000]NA,CR9060[HAJ111001-HAJ111579]NA,CR9060[Y8G112001
-Y9G112788]NA,CR9060[Y9G113001-YAG113831]NA,CR9060[YAG113901-]NA,CR9070[HAJ110001-HAJ111000]NA,CR9070
[HAJ111001-HAJ111579]NA,CR9070[Y8G112001-Y9G112788]NA,CR9070[Y9G113001-YAG113831]NA,CR9070[YAG113901-]NA,
CR9080[Y8G112001-Y9G112788]NA,CR9080[Y9G113001-YAG113831]NA,CR9080[YAG113901-]NA,CR9065[Y9G113001-YAG113831]
NA,CR9065[YAG113901-]NA
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourNEWHOLLANDSalesandServiceNetworks.
8423577316/11/2010
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