NewLine Ravello User manual

Ravello 2 Sided and 3 Sided Alcove
1. When you receive your Ravello shower check contents for any freight damage of defect.
2. Advise Newline on 0508 639 5463 if any damage has occurred within 8 hours of receiving
the goods so this is can rectied.
3. Do not proceed with installation until resolved as there cannot be a valid claim later.
Important!
INSTRUCTION MANUAL
2 SIDED & 3 SIDED ALCOVE CODES: G9663
APRIL 2018 V4

2
WARRANTY
• Faultygoodsarecoveredunderwarrantyfor5years.Visitwww.newline.nzforwarrantyinformation.
• Breakagesincurredduringinstallationarenotcoveredunderwarranty.
• Installationsmustconformtotheinstructionstobecoveredbythewarranty
HEALTH AND SAFETY
Toughened Glass:
• Donotreworkpre-cutglasspanels.Cuttingoralteringaglasspanelwillcauseittoexplodewithoutwarning.
• Unpackallglassassemblies.Standglassonsoftpackagingwhenitisontheoorandagainstawall.Care
mustbetakennottostrikeanyedgeorcorneragainstahardsurfaceasthiswillchipanddestroytheglass
panel.
Installation:
• Glasspanelsandassembliesareheavy.Twomanliftingisrecommendedforhandlingandinstallation.
• Determinepositioningofwiringandpipingwithinwallcavitiesbeforeshowerinstallation.Marktheirpositions
toensureelectricalandpipingareasareavoided.
• Wearappropriateprotectiveclothingandeyeprotectionduringinstallation.
TOOLS REQUIRED
NEWLINE RECOMMENDS A SKILLED TRADESMAN ACQUAINTED WITH
SHOWER INSTALLATIONS IS USED TO ENSURE THE VERY BEST OUTCOME.
IMPORTANT INFORMATION
SUPPLIED MATERIALS
• SiliconeBostikV60
• Selfadhesiveblocks
• Nylonpackerpackers
AFTERCARE
• Theshowermustbesqueegeeddownaftereachshower.Thoroughlycleanweeklywithamicrobercloth,
milddetergentandwater.Rinsewithcleanwaterandsqueegeeandwipeddry.
Selfadhesiveblocks
Nylonpackerpackers

3
ENSURE YOU TICK THE SPECIFIC BOXES THAT APPLY AS YOU PROGRESS
Floor & Walls:Floormustlevelwithnodeectionandwallsplumbandat.Thisisofallimportancefora
successfulinstallation.
Tray and Liner:InstallationforTiletraysorAcrylicTrays&LineraresuppliedwiththespecicTrayordered
Frame:
1. Wall Prole options
Acrylic Tray:Centred20mmooutsideoftrayedge
Hob Tile Tray:Centred45mmonishedtileedge.(Thiswillallow32mmotraybeforetiling)
Level Entry:Centredatthetransitionline(whereslopebegins)
2. Solid xing for Wall Rail Bracket
A2sidedisonlyonthedoorsideadjacenttowallanda3-sidedAlcoveisbothwalls.
Attacha300mmverticallengthofframingontheinsideofthewallprolestudstartingatthelowest
pointof1780mmotheoorto2080mmatthetop.
3. Solid xings for wall mounted plumbing ttings
Consultwiththeplumber.
Wet Grade lining: AqualineGib.orequivalent“mustbeusedbehindallshowerinstallationsforcompliance”
Plumbing:UsearegisteredplumberforinstallationallsupplyandwasteitemspriortoTrayandWalllinings
Waterproong “Pronsh Tile Trays”:ThismustcomplywithAS/NZS4858:2004andbeundertakenby
certiedapplicatorandaProducerStatementprovided.Thereisalistofprovensystemsonourwebsite
www.newline.co.nz
Tiling:
1. Newlinerequirestheuseofcompletesystemsbylicenced/trainedapplicators.Waterproong,Tile
Adhesive,GroutingandSiliconedetailingforfullaccountabilityandperformancerequirements.
2. Thetilesmustconformtogradientsprovidewiththe“ProFinishTileTray”tocomplytoNZBuilding
Code.
3. Thelinewhereshowerframesitsmustbelevelforanacceptableinstalloftheshower.
PREPARATION CHECKLIST
INDEX
Page 4ExplodedViewDiagram&ComponentlistforPartNumbers-2SidedChrome
Page 5ExplodedViewDiagram&ComponentlistforPartNumbers-2SidedBlack
Page 6ExplodedViewDiagram&ComponentlistforPartNumbers-3SidedAlcoveChrome
Page 7ExplodedViewDiagram&ComponentlistforPartNumbers-3SidedAlcoveBlack
Page 8Step1LayoutPages-Acrylic2Sided
Page 9Step1LayoutPages-Tile2Sided
Page 10Step1LayoutPages-Tile3SidedAlcove
Page 11 PreliminaryGuidanceNotes
Page 12 Steps2to7

4
EXPLODED VIEW DIAGRAM & COMPONENT LIST 2SIDEDCHROME
EXPLODED VIEW
COMPONENT LIST - CHROME
CODE PART QTY CODE PART QTY CODE PART QTY
A DoorHandle
H5542
1I1QTopDoorRail 1
BReturnPanelComplete
with2proles&2seals
1JWallPlugs 6 R DoorStops
H5634
2
C FixedFrontPanel 1 K6gaugex40mmPanSq.
Drive
7 S DoorRollersWheels
H5658
2
DDoorPanel
E3845
1 L 6gaugex12mmPanSq.
Drive
7 T DoorlockKnobs
H5610
2
E Floorprole
DoorSet
1 M 6gaugescrewcovercaps 7 UVerticalDeectorSeals
6112
2
FFloorProleSeal 1 NLowerDoorGuideSet
H5252
1 V BuerSeal– 6105
(leadingdoor-edge)
1
GFloorProle-Corner
Joiner/cover
(optionalLHH9809 orRH
H9823)
2O Fixedglasstorailbracket
H7239
2 W Railmountset(wallend)
H5559
1
H BottomProleCoverStrip 1 P Railendcap&spacerset 1 XWallProles
A1887
2
A
V
B
GH
P
O
C
K
M
U
X
W
QT
S
R
L
D
E
F
N
Fastening Kit

5
EXPLODED VIEW DIAGRAM & COMPONENT LIST 2SIDEDBLACK
EXPLODED VIEW
COMPONENT LIST - BLACK
CODE PART QTY CODE PART QTY CODE PART QTY
A DoorHandle
H5504
1I1QTopDoorRail 1
BReturnPanelComplete
with2proles&2seals
1JWallPlugs 6 R DoorStops
H5641
2
C FixedFrontPanel 1 K6gaugex40mmPanSq.
Drive
7 S DoorRollersWheels
H5665
2
DDoorPanel
E3845
1 L 6gaugex12mmPanSq.
Drive
7 T DoorlockKnobs
H5627
2
E Floorprole
DoorSet
1 M 6gaugescrewcovercaps
Black
7UVerticalDeectorSeals
6112
2
FFloorProleSeal 1 NLowerDoorGuideSet
H9953
1 V BuerSeal– 6105
(leadingdoor-edge)
1
GFloorProle-Corner
Joiner/cover
(optionalLHH9793 orRH
H9816)
2O Fixedglasstorailbracket
H7246
2 W Railmountset(wallend)
H5566
Barclip
1
H BottomProleCoverStrip 1 P Railendcap&spacerset 1 XWallProles
A6799
2
A
V
B
GH
P
O
C
K
M
U
X
W
QT
S
R
L
D
E
F
N
Fastening Kit

6
EXPLODED VIEW DIAGRAM & COMPONENT LIST 3SIDEDCHROME
EXPLODED VIEW
COMPONENT LIST - CHROME
CODE PART QTY CODE PART QTY CODE PART QTY
A DoorHandle
H5542
1I Q TopDoorRail 1
J4xWallPlugs 6 R DoorStopsH5634 2
C FixedFrontPanel 1 K6gaugex40mmPanSq.
Drive
4 S DoorRollersWheels
H5658
2
DDoorPanel
E3845
1 L 6gaugex12mmPanSq.
Drive
7 T DoorlockKnobs
H5610
2
E Floorprole
DoorSet
1 M gaugescrewcovercaps 7 UVerticalDeectorSeals
6112
2
NLowerDoorGuideSet
H5252
1 V BuerSeal– 6105
(leadingdoor-edge)
1
O Fixedglasstorailbracket
H7239
2 W RailMountSet-3sided(2
ends)
1
H BottomProleCoverStrip 1 XWallProlesA1887 1
A
V
H
O
C
K
M
U
X
QT
S
R
W
W
L
D
E
F
N
Fastening Kit

7
EXPLODED VIEW DIAGRAM & COMPONENT LIST 3SIDEDBLACK
EXPLODED VIEW
COMPONENT LIST - BLACK
CODE PART QTY CODE PART QTY CODE PART QTY
A DoorHandle
H5504
1I Q TopDoorRail 1
J4xWallPlugs 6 R DoorStopsH5641 2
C FixedFrontPanel 1 K6gaugex40mmPanSq.
Drive
4 S DoorRollersWheels
H5665
2
DDoorPanel
E3845
1 L 6gaugex12mmPanSq.
Drive
7 T DoorlockKnobs
H5610
2
E Floorprole
DoorSet
1 M gaugescrewcovercaps
Black
7UVerticalDeectorSeals
6112
2
FFloorProleSeal NLowerDoorGuideSet
H9953
1 V BuerSeal– 6105
(leadingdoor-edge)
1
O Fixedglasstorailbracket
H7246
2 W RailMountSet-3sided(2
ends)
1
H BottomProleCoverStrip 1 XWallProlesA6799 1
W
Fastening Kit
A
V
H
O
C
K
M
U
X
QT
S
R
W
W
L
D
E
F
N

8
INSTALLATION Acrylic2sidedLayout
STEP 1 ACRYLIC
• MarkandInstalltheTwoWallProles23mmbackfromtheoutsideedgeofthetray.
Note:ThispositionreliesontheTrayandLinerbeinginstalledasinstructionsandthewallsareplumb.
Usetheminimumtomaximumtablewherewallsarenotplumborat.
• DrillasmallholethroughAcrylicliner,Siliconethebackofthewallproleandfasteninplace.
• AlldetailsofcomponentassemblycannowbefollowedfromStep2oftheTileVersion
23mm in from
outside edge
Top door rail
mounting position
Minimum to Maximum
Door Return
1160to1172mm 879to891mm

9
INSTALLATION Tile2SidedLayout
STEP 1 TILE
• IdentifyyouinstallationmeasurementfromtheTablebelowMarkoutthepositionoftheoutsideofthe
WallProles.TheBaseChannels(dottedline)is2mminsidethis.
• Applysiliconetobackofwallprolesandfastenatgroutlines:Please read the below note.
PLEASE NOTE:
Waterproongwarrantieswillbevoidiftherearepenetrationsthroughthemembrane.UseBostikV60tobond
wallchannelstothetiles.Allowtocureascartridgeinformation.
MINIMUM TO MAXIMUM TABLE
ProFinish Tray Size(BeforeTiling) Door Set Return Panel
1200x915 1160to1172 879to891
1200x1000 1160to1172 964to976
Top door rail
mounting position

10
INSTALLATION 3SIDEDALCOVELAYOUT
ThisDiagramcoversAcrylicandTileinstallationsandguidance.
• Acrylic Tray:positioningthewallprole20mmoedgeofthetray.
• Tile Tray Level entry:Placeoverthetransitionlinewherethedeclinebegins.
• Tray with Hob:Positiontheboundaryline435mmbackfromoutsideofnishedhob.
1906mm
37mm
All other installation steps can be now be followed in the instruction Steps eliminating the return panel details.
Steps below are distinct to 3 Side Alcove applications:
StepsruninConjuctionwiththe2Sidedinstructions.
1. Markouterboundaryline(dotted)acrossthebaseandupeachwallandthepositioningofTopRailmounting
BasePlatesonbothwallsasdiagram.
2. FitWallProletoboundaryline(FixedGlasssideonly)Siliconebackpriortoxing.
3. TopRailMounts-Drillthroughtile,llwithsiliconeandattachthebaseplatesofMountingsetsbothsides.Note:
BasePlateslotoersadjustmenttoensuresomefalltothedoorside.
4. AssembletherailwithStopsandRailMountTubesbothsides.AttachMountingTubestobaseplatesonwall.
Don’tfullytightenallenscrewsontorailuntilstep8.
5. PlacetheFixedGlassinwallchannel
6. LineupFixedGlassholetoRailandandinstallBracket.
7. PlumbuptheGlass,ttoWallproleandscrewinplace.
8. FinallytightenuptheallenkeyscrewsinmountingtubestolocktheTopRailinplace.
These are condensed steps. All other installation steps can now be followed in the instructions eliminating the
return panel details.
PLEASE NOTE:
Waterproongwarrantieswill
bevoidiftherearepenetrations
throughthemembrane.Use
BostikV60tobondwall
channelstothetiles.Allowto
cureascartridgeinformation.
Top door rail
mounting position
MINIMUM TO MAXIMUM TABLE
ProFinish Tray Size(BeforeTiling) Door Set
1200x1000 1168to1180

11
INSTALLATION Tile&Acrylic
Diagram A
Wood
Block
Support Support
Rubber Mallet
Floorprole
Seal
Softprotectionlayer
FixedGlassPanel
IMPORTANT! BEFORE YOU PROGRESS
Three Preliminary Guidance Notes
Walls or Base out of line
IfthewallsandbaseareoutsideNewlinespecsby3mmplusobtainaDoc.“FramelessGlassFitting–Challenging
Alignment”forsomeproceduresthatmayhelp.
Theseprocedureshavelimitationsandwillexceedstandardtimestocompleteandadditionalcost.
Aligning Door Rail
• AssesstheDoorsideforlevel.Aslightfalltowardsshuttingdirectionisrequired.
• TwooptionsIfitisoppositetotheabove.
1. PackundereithertheReturnPanelorFixedFrontPaneltocorrectthis.
2. ElevatetheRailMountingpointatthewall.
 Note:Itmaybeacombinationofboth1&2
Assembling of Panels
• ReturnpanelhasbeensuppliedwithFloorProleattached
• FrontFixedpanelrequirestheoorpaneltobeattachedonsite.
(ThisisdetailedinStep2withthreeactions)

STEP 2
• PositionthesealprovidedontotheFixedFrontGlassPanel
• PlacetheFloorProleinpositionhardagainsttheverticalProle
• HammerontheProleasdiagram“A”workingacrossuntilfullyseated.

12
INSTALLATION Tile&Acrylic
D1
D2
• MountingtoprailtoReturnPanel,Fixedfrontpanel
andwallmounting.
• Checktherailhasaslightfalldowntowardsthe
outsideofdoor.D2(ThereisadjustmentintheBase
Plateslotoftherailmounting).
STEP 4
Diagram C1
Diagram D1
• AssembletheDoorTopRailcompletewithStops
eachendandwallmounttube.
STEP 3
Rail mounting
attached to wall
(Align as layout
page 7)
Diagram C2CornerBracket
• Assemblebothxedglasspanelsandinstallcornerbrackettobottomrail.
• Aligntowallprolesandtrayedge.
• Tapepositionofinsideandoutofcorner.
• Liftcorner,supportwith5mmpacker,applysiliconeunderoorprolesatcorner.
• Lowertotapeposition,cleanexcesssilicone,removetapeandholdwithself-adhesiveblocks.
CAUTION:
FitReturn GlassandFixed Frontglassprogressivelyintothewallproles.Horizontal scratches will show on
the glass prole if tting requires shifting out.
IMPORTANT: Itiscriticalthatthecorrectclipisusedfortheinstalltowork

13
INSTALLATION Tile&Acrylic
Diagram E
• Note:RubberInsertintheguidemustberemoved
andturnedto8mmglassadjustment.Inserttightly
backinplace.
• Securedoorguidetooorprole.
Diagram G
• Rotatecamdooradjustmentfrominside.(Take
weightofdoorwhenadjusting)
Diagram F
• Assemblyallpartstodoor
• FitDooronTopRailandintolowerguide
• AdjustCamstoheightandalignment.
• FitlockKnobstoDoorpanel.
Rollers
Frontbuerseal
Handle
Deectorseal
Cut1860mmhigh
LockKnobs
(Fitafterdoorisin
place)
STEP 5
PLEASE NOTE:
IftheDoorlineisnotparalleltothetraythewallmountedRailbracketcanoerlimitedadjustmentinorout
tocorrectthis.

14
INSTALLATION Tile&Acrylic
Diagram H
• Fastentheshowertowallprolesandcheckallttingsaretight.DiagramH
• AdjustDoorStops.Ensurethedoorhasaclearanceof25mmatwallandclosingtoReturnGlassisalso
restrainedbystop.DiagramI
Diagram J
• Applysiliconesealtodottedlineasindicated.
• Leavefor24Hrstocure.
150MM
150MM
STEP 6
STEP 7
150MM
150MM
Diagram H Diagram I

15
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