Newton 9000 Installation and operating manual

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Model9000/9200/9400
HighPerformanceColor&GreyscaleVisionSystems
InstallationandReferenceManual

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Newton Research labs, Inc
441 SW 41st Street
Renton, WA 98055
www.newtonlabs.com
Copyright 2000 Newton Research Labs, Inc.
All Rights Reserved

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Table of Contents
Introduction 7
Model 9000 Specifications 8
Construction 8
Connections 8
Operations 8
Model 92000 9
Construction 9
Connections 9
Operations 9
Model 9400 10
Construction 10
Connections 10
Operations 10
9000 Series Features 11
Model 9000 Description 11
Model 9200 Description 11
Model 9400 Description 11
Dimensions and Standard Mounting 12
Series 9000 Back Panel 12
9000 Front Panel 13
9200 Front Panel 14
9400 Front Panel 15
Connections 16
Overview 16
DB9 RS-232 Serial Configuration Connector 17
DB37 I/O Connector 18
DB25 Illumination Connector 19
Video Out 20
Imager (s) Out 20
The Imager Out output is not available for RGB, S-Video… 20
Standard NTSC or PAL Imagers from Newton Labs 20
Other Cameras 20
Front Panel LEDs 21
Busy 21
Pass/Fail 21
Sync/Trigger 21
Inputs and Outputs 22
Line Lock Input 22
Serial Input and Output 22
Digital Inputs Specifications 23
9000 Series Dual Specification 24
DC Input Specifications 24
Appendix A: Typical Installation 25
Model 9000 25

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Model 9200 26
Model 9400 29
Appendix B: Lighting 31
Newton Labs Smart Illuminators 31
General Lighting Considerations 31
Ambient Light 31
Part Presentation 31
Choosing the Appropriate Light Source 31
Budget 32
Appendix C: Cameras 34
Newton Research Labs Imagers 34
Other Cameras 34
Appendix D: Troubleshooting 35
Tips For Getting A Good Image 35
Problems Communicating with the 9000 Series 35
Imaging Problems 37
All Inspections Are Failing 40
Index 41

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Table of Figures
Figure 1. Series 9000 Dimension 12
Figure 2. Model 9000 Front Panel 13
Figure 3. Model 9200 Front Panel 14
Figure 4. Model 9400 Front Panel 15
Figure 5. Model 9000 Typical Installation 25
Figure 6. Model 9200 Typical Installation --3D 26
Figure 7. Model 9200 Typical Installation --Two Sides 27
Figure 8. Model 9200 Typical Installation -- Using a Reference Line 28
Figure 9 Model 9400 Typical Installation -- Time Sequence 29
Figure 10. Model 9400 typical Installation -- 360 Inspection 30

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INTRODUCTION
The 9000 Series vision systems represent Newton Labs’ most powerful and
popular general-purpose machine vision offerings. The highlights of the 9000
Series include:
►High Resolution
►High Performance MMX Processing Power
►Abundant serial and digital I/O options
►Flexible communication via serial, Ethernet 10/100baseT and optional
DeviceNet and Profibus
►Compatibility with NTSC, S-Video and Progressive scan cameras
►Rugged Nema enclosures and connectors
►High resolution
Combined with the appropriate Newton Labs Imager, cable, light source, and
software components, the 9000 Series vision systems provide solutions for most
machine vision applications. Some common examples are: color verification,
object measurement, pattern recognition, 2D bar code reading, high speed
inspection, and high resolution inspection.
Like all Newton Labs vision systems, the Model 9000 utilizes simple software
user interfaces to configure the pre-programmed software modules with a laptop
or PC. These software components have been specifically designed by Newton
Labs to require little or no software expertise to learn or operate. Each
component performs a specific vision task and may be purchased separately and
combined to meet the needs of a given application. Once the component has
been set up, the 9000 Series will run as a stand-alone system and the laptop or
PC may be removed.
This guide covers the hardware operation and installation including
specifications, dimensions, connections, wiring diagrams, and pin outs. Also
included are sections on typical installations, mounting, troubleshooting, and
associated lights and Imagers used with the 9000 Series.

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Model 9000 Specifications
Construction
Size: 9.5" x 5 " x 9.25"
Weight: 10 lbs.
Enclosure: NEMA rated extruded aluminum, completely enclosed
Mounting: Mounting via 4 x 3/16" holes on back panel (Optional mounting brackets available)
Processor: High Performance embedded MMX
Connections
Serial: DB9 RS232 Configuration Connector
Ethernet: 10/100 baseT
Input Voltage: 85-240 VAC, 47-63 Hz, IEC 320 Connector—IEC 950 Compliant
Input Current: 3 A @ 115VAC, 1.5 A @ 230 VAC
I/O: DB37 Connector
Inputs: 8 Digital(1 for Trigger) Line lock/Sync and RS422 Serial Data Input
Imager: Rugged 10 Pin Connector
Imager Output: BNC connector for direct Imager output
Video Output: BNC connector for vision system output in video format
Illumination: DB25 connector for illumination source
Standard Operating Temperature: 40 to 100 degrees F, (optional high and low temperature
systems available)
Storage Temperature: 0 to 150 degrees F
Operations
Speed: Extremely high speed system, up to 8.8 billion pixel operations per second
Set up: Use with Newton Labs pre-programmed software components for easy set up

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Model 9200 Specifications
Construction
Size: 9.5" x 5 " x 9.25"
Weight: 10 lbs.
Enclosure: NEMA rated extruded aluminum, completely enclosed
Mounting: Mounting via 4 x 3/16" holes on back panel (Optional mounting brackets available)
Processor: High Performance embedded MMX
Connections
Serial: DB9 RS232 Configuration Connector
Ethernet: 10/100 baseT
Input Voltage: 85-240 VAC, 47-63 Hz, IEC 320 Connector—IEC 950 Compliant
Input Current: 3 A @ 115VAC, 1.5 A @ 230 VAC
I/O: DB37 Connector
Inputs: 8 Digital(1 for Trigger) Line lock/Sync and RS422 Serial Data Input
Imager: 2 Rugged 10 Pin Connector
Imager Output: 2 BNC connector for direct Imager output
Video Output: BNC connector for vision system output in video format
Illumination: DB25 connector for illumination source
Standard Operating Temperature: 40 to 100 degrees F, (optional high and low temperature
systems available)
Storage Temperature: 0 to 150 degrees F
Operations
Speed: Extremely high speed system, up to 8.8 billion pixel operations per second
Set up: Use with Newton Labs pre-programmed software components for easy set up

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Model 9400 Specifications
Construction
Size: 9.5" x 5 " x 9.25"
Weight: 10 lbs.
Enclosure: NEMA rated extruded aluminum, completely enclosed
Mounting: Mounting via 4 x 3/16" holes on back panel (Optional mounting brackets available)
Processor: High Performance embedded MMX
Connections
Serial: DB9 RS232 Configuration Connector
Ethernet: 10/100 baseT
Input Voltage: 85-240 VAC, 47-63 Hz, IEC 320 Connector—IEC 950 Compliant
Input Current: 3 A @ 115VAC, 1.5 A @ 230 VAC
I/O: DB37 Connector
Inputs: 8 Digital(1 for Trigger) Line lock/Sync and RS422 Serial Data Input
Imager: 4 Rugged 10 Pin Connector
Imager Output: 4 BNC connector for direct Imager output
Video Output: BNC connector for vision system output in video format
Illumination: DB25connector for illumination source
Standard Operating Temperature: 40 to 100 degrees F, (optional high and low temperature
systems available)
Storage Temperature: 0 to 150 degrees F
Operations
Speed: Extremely high speed system, up to 8.8 billion pixel operations per second
Set up: Use with Newton Labs pre-programmed software components for easy set up

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9000 Series Features
►Extremely High Performance Embedded MMX
►DB9 connector for serial configuration
►DB25 connector for illumination power and control (powers and controls up to
6 lights)
►DB37 connector for serial and digital I/O
►Ethernet 10/100baseT (DeviceNet and Profibus optional)
►Threaded Imager connections(s) (compatible with NTSC, S-Video and
Progressive scan cameras)
►BCN connectors(s) for video out
►Rugged NEMA enclosures, completely sealed against dust and contaminants
►Back plate for panel mounting
Model 9000 Description
The Model 9000 is the standard base model in this high performance series. The
Model 9000 is designed to be easily integrated with an appropriate Imager and
illumination source for virtually any machine vision requirement, both color and
gray scale.
The Model 9000 is designed for use with a single camera, however, like the
majority of Newton Labs systems, this model can be expanded to use multiple
cameras with the addition of a Newton Labs multiplexer.
Model 9200 Description
The Model 9200 concurrently processes the video from two cameras where simultaneous
inspection from both cameras is required. It excels in applications such as 3D stereo
tracking, applications where two sides of an object must be inspected at the same time or
cases when a reference dimension must be maintained during the inspection
Model 9400 Description
The Model 9400 provides inputs for four cameras. With the Model 9400, up to
four cameras may be time sequenced for inspections around an object, along
stations of an assembly line, or those requiring multiple fields of view. The Model
9400 offers an economical advantage where multiple cameras are necessary,
but without the cost of multiple vision systems.

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DIMENSION AND STANDARD MOUNTING
All 9000 Series Vision Systems have the same external dimensions (see figure 1)
Dimensions in Inches
Figure 1. Series 9000 Dimensions
Series 9000 Back Panel
The back panel on the 9000 Series Vision Systems has the dual purpose of
standard mounting plate and heat sink. The Vision System is designed to be
easily mounted in a panel enclosure or on any flat surface. For further mounting
options please consult your Newton Labs Authorized Distributor.
All Newton Labs vision systems are housed in rugged extruded aluminum
enclosures. The heat generated by the internal electronics of the system is
conducted out via an internal heat sink that extends to the rear panel. This heat-
sinking feature allows Newton Labs vision systems to be completely sealed,
without the necessity for internal fans or air intakes.
It is extremely important that the back panel be mounted to a metal surface
to conduct the heat away from the vision system. If the 9000 Series is
mounted using a method that will not conduct heat away from the back
panel, an external heat sink and or forced air-cooling may be required.
Consult your Newton Labs Authorized Distributor for full details on heat
removal requirements.

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9000 FRONT PANEL
Figure 2. Model 9000 Front Panel
All the connectors and indicator on the Model 9000 are also found on the Model 9200 and the
Model 9400

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9200 FRONT PANEL
Figure 3. Model 9200 Front Panel

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9400 FRONT PANEL
Figure 4. Model 9400 Front Panel

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CONNECTIONS
OVERVIEW
9000 Series
Connection Description/Notes For details refer to:
RS 232 Standard serial port for config. Page 17
Inputs/Outputs DB37 Connector
Wide range of I/O options
Page 18
Illumination DB25 Connector
Operates up to 6 Newton Lab
Smart Illuminators or other lights
See Page 18
Video Out Vision System Output in video
format
See Page 20
Imager Out Direct or raw video out from
Newton Labs Imagers or other
cameras
See Page 20
Network 10/100 baseT Ethernet See Page 20
Imager 9000 has 1 Imager Connection
9200 has 2 Imager Connections
9400 has 4 Imager Connections
Connects via Newton Labs
Imager Cables to Newton Labs
Imagers to other cameras

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DB9 RS-232 SERIAL CONFIGURTION CONNECTOR
Pin
Number
Function Pin Name Description Typical
Connection
1NC
2 TX-232 TX_232 Transmit Laptop or PC
3 RX-232 RX_232 Receive Laptop or PC
4NC
5 Ground Laptop or PC
6NC
7 RTS RTS_HOST Flow control reported by
host
8 CTS CTS_VS Flow control reported by
vision system
Laptop or PC
9NC
The RS232 Configuration Connector is designated for connection to a laptop or PC. It accepts the
input from the Newton Labs Software Component user interface to configure and set up the
parameters of the vision system and/or inspection. It is designed to function in either a continuously
connected or setup only mode. If the setup only mode is used, the 9000 Series Vision System will
operate as a stand-alone device after the removal of the laptop or PC.

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DB37 I/O CONNECTOR
Pin
Number Function Pin Name Description
Typical Connection
1 TX-422+ Data RS422 TX+ RS 422 Serial Port PLC or PC
2 RX-422+ Data RS422 RX+ RS 422 Serial Port PLC or PC
3 +12V
4 +12V
5nc
6nc
7 Output 1 OPTO_OUT1 4.5-24 VDC—Max 20mA
Sinking Output
See page 24
PCL Input Module, LED
Relay, Reject Mechanism
8 Output 2 OPTO_OUT2 “ “
9 Output 3 OPTO_OUT3 “ “
10 Output 4 OPTO_OUT4 “ “
11 Output 5 OPTO_OUT5 “ “
12 Output 6 OPTO_OUT6 “ “
13 Output 7 OPTO_OUT7 “ “
14 Output 8 OPTO_OUT8 “ “
15 Output 9 OPTO_OUT9 “ “
16 Output 10 OPTO_OUT10 “ “
17 Output 11 OPTO_OUT11 “ “
18 Output 12 OPTO_OUT12 “ “
19 Output 13 OPTO_OUT13 “ “
20 TX-422- DATA RS422 TX- RS 422 Serial Port PLC or PC
21 RX-422 DATA RS422 RX- RS 422 Serial Port PLC or PC
22 GND
23 Line-lock In LINELOCK_IN 6 to 18 VAC AC supply
24 GND
25 Output
Common
OPTO_OUT common Output Common
See page 24
Ground or Supply
See page 24
26 Output 14
(Busy)
OPTO_OUT_BUSY 10-27 VDC—Max 20 mA
Sinking Output
See Page 24
PLC Input Module, LED
Relay, Reject Mechanism
27 Output 15
(Pass)
OPTO_OUT_PASS “ “
28 Output 16
(Fail)
OPTO_OUT_FAIL “ “
29 Input 1 OPTO_IN1 10-27 VCD Dual Input
(Source or Sink)
See Page 23
PLC Output Module,
Photodiode, Proximity
Switch, Relay or Manual
Switch
30 Input 2 OPTO_IN2 “ “
31 Input 3 OPTO_IN3 “ “
32 Input 4 OPTO_IN4 “ “
33 Input 5 OPTO_IN5 “ “
34 Input 6 OPTO_IN6 “ “
35 Input 7 OPTO_IN7 “ “
36 Input 8
(Trigger)
OPTO_IN_TRIG “ “
37 Input
Common
OPTO_IN common Input Common
See Page 23
Ground or Supply
See Page 23

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DB25 ILLUMINATION CONNECTOR
Pin
Number Function Pin Name Description
Typical Connection
1 Strobe-12V Out*
To Illuminator 1
IL_1_STROBE Illuminator Strobe
Signal
Newton Smart Illuminator or
other light
2 Strobe 12V Out*
To Illuminator 2
IL_2_STROBE Illuminator Strobe
Signal
Newton Smart Illuminator or
other light
3 Strobe 12V Out*
To Illuminator 3
IL_3_STROBE Illuminator Strobe
Signal
Newton Smart Illuminator or
other light
4 Ground GND Ground Case/Earth Ground
5 Ground GND Ground Case/Earth Ground
6 Ground GND Ground Case/Earth Ground
7 Communication IL_1_SER_VIS_TO_IL Communication Signal
Illuminator 1
Newton Labs Smart
Illuminator
8 Communication IL_3_SER_VIS_TO_IL Communication Signal
Illuminator 3
Newton Labs Smart
Illuminator
9 Communication IL_5_SER_VIS_TO_IL Communication Signal
Illuminator 5
Newton Labs Smart
Illuminator/Multiplexer
10 Communication IL_1_SER_IL_VIS/VIS
_TO_MULTI_TX+
Communication Signal
Illuminator 1/Multiplexer
Newton Labs Smart
Illuminator
11 Communication IL_3_SER_IL_TO_VIS Communication Signal
Illuminator 3
Newton Labs Smart
Illuminator
12 Communication IL_5_SER_IL_TO_VIS Communication Signal
Illuminator 5
Newton Labs Smart
Illuminator
13 N/C
14 Strobe-12V Out*
To Illuminator 4
IL_4_STROBE Illuminator Strobe Signal Newton Smart Illuminator or
other light
15 Strobe-12V Out*
To Illuminator 5
IL_5_STROBE Illuminator Strobe Signal Newton Smart Illuminator or
other light
16 Strobe-12V Out*
To Illuminator 6
IL_6_STROBE Illuminator Strobe Signal Newton Smart Illuminator or
other light
17 +12V Out* 12V_OUT_17 +12V Out Newton Smart Illuminator or
other light
18 +12V Out 12V_OUT_18 +12V Out Newton Smart Illuminator or
other light
19 +12V Out 12V_OUT_19 +12V Out Newton Smart Illuminator or
other light
20 Communication IL_2_SER_VIS_TO_IL Communication Signal
Illuminator 2
Newton Labs Smart
Illuminator
21 Communication IL_4_SER_VIS_TO_IL Communication Signal
Illuminator 4
Newton Labs Smart
Illuminator
22 Communication IL_6_SER_VIS_TO_IL Communication Signal
Illuminator 6
Newton Labs Smart
Illuminator
23 Communication IL_2_SER_IL_TO_VIS
/VIS_TO_MULTI_TX+
Communication Signal
Illuminator 2/Multiplexer
Newton Labs Smart
Illuminator/Multiplexer
24 Communication IL_4_SER_IL_TO_VIS Communication Signal
Illuminator 4
Newton Labs Smart
Illuminator
25 Communication IL_6_SER_IL_TO_VIS Communication Signal
Illuminator 6
Newton Labs Smart
Illuminator
*Total Maximum Continuous Current Draw

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ETHERNET
Standard RJ-45 Connector 10/100 baseT Ethernet
►Model 9000 10/100 baseT
►Model 9200 10/100 baseT
►Model 9400 10/100 baseT
VIDEO OUT
BNC Connector—vision system output in video format. Standard Series 9000
output is in
RS170 (NTSC). Option PAL output is available on special order. This video
output is commonly used for:
►Display of defects in real time or using stored images
►Display of current settings of inspection parameters
►Display of tabulations or defect logs
►Setup or debugging of the System
Consult the Newton Labs Software Components Users Guide for your application
for use and Configuration of this display.
IMAGER(S) OUT
BNC Connector-Raw Imager Video Output
Model 9000 – 1 Imager Connector
Model 9200 – 2 Imager Connector
Model 9400 – 4 Imager Connector
This output is used for:
►Imager Focusing
►System Setup or Debugging
The Imager out output is not available for RGB, S-Video or Progressive Scan
Imagers.
STANDARD NTSC OR PAL IMAGERS FROM NEWTON LABS
Standard Series 9000 Imagers are RS170 (NTSC). Optional PAL Imagers are
available on order.
OTHER CAMERA
Output may be available for other cameras. Consult your Newton Labs
Authorized Distributor or the factory for details.