Wachs SDB 206 User manual

SDB 206 and FF 313
User’s Manual
Copyright © 2013 E.H. Wachs. All rights reserved.
This manual may not be reproduced in whole or in part
without the written consent of E.H. Wachs.
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
E.H. Wachs Part No. 56-MAN-01
Revision B
September 2013

EU DECLARATION OF CONFORMITY
WITH
COUNCIL DIRECTIVE 2006/42/EC
Issue Details: DATE:
1/1/2011
Place:
E.H.Wachs, Lincolnshire, IL USA
Directives: Machinery Safety Directive 2006/42/EC
Conforming Machinery: End Prep and Flange Facing Machines:
Model TSE, FSE and TFS Tube and Fitting Squaring Machines
Model SDB 103, SDB 206, and SDB 412 Small Diameter
Bevelers; Model FF 206, FF 313, and FF 424 Flange Facers.
Model SB, LB, and MB Plus Boiler Tube Bevelers.
EP 424 End Prep/Flange Facer.
Model Number: 18-000-XX (TSE, FSE); 19-000-XX (TFS); 16-000-XX) (SDB-
103/FF-206); 56-000-XX (SDB-206/FF313); 66-000-XX (SDB-
412/FF-424); 70-000-XX (SB); 71-000-XX (MB Plus); 72-000-XX
(LB); 81-000-XX (EP 424).
Serial Number:
Manufacturer: E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire
IL 60069
USA
Responsible Representative: Orbitalum Tools GmbH
Josef-Schüttler-Str. 17, 78224 Singen
Germany
Tel. [phone] - 792 872
Fax [phone] - 792 566
Harmonised Standards &
Other Technical
Standards/Specications
Applied or Referenced:
EN ISO 12100-1:2003 + A1:2009
EN ISO 12100-2:2003 + A1:2009
EN 60204-1:2006 (for electric machines)
EN ISO 13857:2008
EN 982:1996 + A1:2008 (for hydrailic machines)
EN 983:1996 (for pneumatic machines)
EN 13732-1:2006
EN ISO 14121-1:2007
EN ISO 13850:2008 (for pneumatic machines)
Provisions with which
Conformity is Declared:
Essential Health and Safety Requirements of Annex 1 of the
Machinery Directive
We hereby certify that the machinery described above conforms to the provisions of
Council Directive 2006/42/EC on the approximation of the laws of the Member States relating
to the safety of machinery.
Signed:
Signatory: Pete Mullally
Quality Manager
E.H. Wachs

Introduction to the Equipment
E.H. Wachs Company Part No. 56-MAN-01, Rev. B 1
Introduction to the Equipment
The SDB 206/2 is a hand-held beveling machine for fast, accurate weld preps on pipe and tube
from 2.27" inside diameter (I.D.) to 6" outside diameter (O.D.). It can machine pipe or tube with
wall thickness up to 0.75". The machine clamps to the I.D. of the pipe being machined using a
three-leg mandrel design for square, rigid installation. Different sized clamp legs are used to cover
the machine’s entire range of pipe diameters.
Machine Description
Figure 1-1 illustrates the main components of the SDB 206.
Air motor
Feed handle
Drawbar nut
Lift
handle
Rotating head
Mandrel
Chuck
Figure 1-1. The photo illustrates the components of the SDB 206.

SDB 206 and FF 313
2 Part No. 56-MAN-01, Rev. B E.H. Wachs
Rotating Heads and Mandrels
The rotating head is equipped with four tool holders that allow up to four form tools to be used
simultaneously. You can face, bevel, and counterbore in one machining operation. Once you have
congured the tooling for a particular pipe size, you can easily move the machine from one pipe to
the next with no additional setup required.
Three different sized rotating heads and four styles of mandrels are available with the SDB 206.
The three rotating heads are shown in Figure 1-2. The standard mandrel is shown in Figure 1-3.
Standard head (56-005-00)
Large 8" head
(56-076-00)
Small head (56-004-00)
Figure 1-2. The photo shows the three rotating heads available with the SDB 206.
Chuck body
Chuck leg
Feed threads
Drawbar nut
Figure 1-3. The photo shows the SDB 206 mandrel.

Introduction to the Equipment: Machine Description
E.H. Wachs Part No. 56-MAN-01, Rev. B 3
Mechanical Drives
The SDB 206 has two mechanical drives: cutting rotation and feed. The standard cutting drive for
the SDB 206/2 is a 2.5 HP air motor. Optional electric and hydraulic drives are also available.
The feed drive is manually operated using a convenient handle. A feed index gauge provides
precise feed measurement.
Figure 1-4. The feed drive includes a four-post handle and a gauge for measuring feed
distance.
Clamping Legs
The standard chuck legs built into the mandrel allow an I.D. clamping range of 2.27" to 2.92".
Seven standard sets of leg extensions are provided to extend the pipe I.D. capacity of the standard
machine up to 6.77". There are three identical legs in each set.
Table 1: Standard Extension Leg Sets
Part No. Leg Thickness Pipe I.D. Range
56-085-01 0.24" 2.75"-3.37"
56-085-02 0.52" 3.31"-3.94"
56-085-03 0.80" 3.87"-4.50"
56-085-04 1.09" 4.44"-5.07"
56-085-05 1.37" 5.01"-5.63"
56-085-06 1.64" 5.55"-6.19"
56-085-07 1.94 6.14"-6.77"

SDB 206 and FF 313
4 Part No. 56-MAN-01, Rev. B E.H. Wachs
An optional set of extended range legs can be used to extend the pipe I.D. capacity up to 9.04".
Note that, to operate on pipe O.D.s over 6", you will need to install the optional 8" diameter head
(56-076-00).
Table 2: Extended Range Leg Sets
Part No. Leg Thickness Pipe I.D. Range
56-085-08 2.22" 6.71"-7.34"
56-085-09 2.51" 7.28"-7.91"
56-085-10 2.79" 7.85"-8.48"
56-085-11 3.08" 8.42"-9.04"
Extended range leg sets
Standard leg sets
Figure 1-5. The photo shows the standard leg sets (front) and extended range leg sets (back).

Introduction to the Equipment: Machine Description
E.H. Wachs Part No. 56-MAN-01, Rev. B 5
Figure 1-6. The pipe I.D. diameter range is stamped on each leg set.
Each leg has two captivated mounting screws that attach the leg to the chuck leg on the mandrel.
Figure 1-7. The screws in the clamp leg attach it to the chuck leg on the mandrel.
Noise Levels
The following noise levels were measured at 1 m high and 1.6 m from the machine.
Average sound level 62 dBA
Maximum sound level 89 dBA

SDB 206 and FF 313
6 Part No. 56-MAN-01, Rev. B E.H. Wachs
specifications
Pipe capacity 2.27" I.D. to 6.77" I.D.
(up to 9.04" with extended range kit 56-430-03)
Pipe wall thickness Up to 0.75"
Controls —Manual feed with index gauge for measurement
—On/off fail-safe motor lever
—Motor speed control
Feed rate 0.08" (2 mm) per revolution
Feed stroke 2.5" usable feed travel
Drive options —Air (70 cfm @ 90 psi)
—Hydraulic (8 gpm @ 1500 psi)
—Electric (110 V or 220 V)
Tool RPM 0 to 40
Tooling Standard or high-range tool holder with high-speed steel inserts;
carbide available
Tool slots 4 (all rotating head options)
Dimensions Length: 9" without mandrel; 19" with mandrel
Width: 11.5"
Height: 27.5" with air motor
Weight 42 lb with mandrel and air motor

Introduction to the Equipment: Operating Envelopes and Tooling Charts
E.H. Wachs Part No. 56-MAN-01, Rev. B 7
operating envelopes anD tooling charts
This section includes the following information for using the SBD 206 and FF 313:
• operating envelope for the SDB 206 and FF 313 machine congurations, mandrels, and
extension legs
• tooling charts for beveling, counterboring, J-prepping, and deburring.

SDB 206 and FF 313
8 Part No. 56-MAN-01, Rev. B E.H. Wachs

Introduction to the Equipment:
E.H. Wachs Part No. 56-MAN-01, Rev. B 9
SDB 206, Air Drive (56-000-01)
DETAIL-A
NOTE:

SDB 206 and FF 313
10 Part No. 56-MAN-01, Rev. B E.H. Wachs
SDB 206, Electric Drive (56-000-02)
NOTE:

Introduction to the Equipment:
E.H. Wachs Part No. 56-MAN-01, Rev. B 11
SDB 206, Hydraulic Drive (56-000-03)
NOTE:

SDB 206 and FF 313
12 Part No. 56-MAN-01, Rev. B E.H. Wachs
FF 313, Air Drive (56-000-FF)
DIMENSIONS IN BRACKETS ARE MILLIMETERS

Introduction to the Equipment:
E.H. Wachs Part No. 56-MAN-01, Rev. B 13
Standard Mandrel and Extension Legs (56-430-00)
DIMENSIONS IN BRACKETS ARE MILLIMETERS
NOTE:

SDB 206 and FF 313
14 Part No. 56-MAN-01, Rev. B E.H. Wachs
Beveling Tool Chart
.063 LAND
ANGLE
MAX WALL
O.D. I.D.
NOTE: (1) TOOL RETAINED WITH AT LEAST 2 SCREWS
ON STANDARD ROTATING HEAD.
BEVEL TOOL FACING TOOL
ANGLE
MAX WALL
W/ 1/16" LAND
MIN I.D.
W/ 1/16" LAND
MAX I.D.
(1)
W/1/16" LAND
MAX O.D.
(1)
56-709-03 56-708-01
37-1/2
1.38" (35.1mm) 2.26" (57.4mm)
4.88" (124.0mm) 7.60" (193.0mm)
56-709-03
56-709-02
56-709-02
56-708-02
56-708-01
56-708-02
37-1/2
30
30
0.73" (18.5mm)
1.50" (38.1mm)
0.53" (13.5mm)
3.03" (77.0mm)
2.26" (57.4mm)
3.48" (88.4mm)
6.18" (157.0mm)
4.88" (124.0mm)
6.60" (167.6mm)
7.84" (199.1mm)
7.84" (199.1mm)
7.60" (193.0mm)
Counterbore Tool Chart
PIPE I.D. COUNTERBORE I.D.
DEPTH
14°
NOTE: (1) TOOL RETAINED WITH AT LEAST 2 SCREWS
ON STANDARD ROTATING HEAD
MIN C'BORE I.D.
MAX C'BORE I.D.
(1)
MAX DEPTH
W/56-708-01 FACING TOOL
MAX DEPTH
56-705-01
2.62" (66.5mm)
5.88" (149.4mm)
0.48" (12.2mm)
0.63" (16.0mm)
56-705-02
56-705-03
3.75" (95.3mm)
4.75" (120.7mm)
7.00" (177.8mm)
8.00" (203.2mm)
0.48" (12.2mm)
0.48" (12.2mm)
4.50" (114.3mm)
0.63" (16.0mm)
0.63" (16.0mm)
C'BORE TOOL
MIN PIPE I.D.
3.50" (88.9mm)
2.38" (60.5mm)

Introduction to the Equipment:
E.H. Wachs Part No. 56-MAN-01, Rev. B 15
J-Prep Tool Chart
20°
MAX WALL
O.D. I.D.
.15 LAND EXTENSION
3.8
R .094
2.4
.063
LAND
1.6
NOTE: (1) TOOL RETAINED WITH AT LEAST 2 SCREWS
ON STANDARD ROTATING HEAD.
BEVEL TOOL FACING TOOL
MAX WALL
W/ 1/16" LAND
MIN I.D.
W/ 1/16" LAND
MAX I.D.
(1)
W/1/16" LAND
MAX O.D.
(1)
56-709-01 56-708-01
1.68" (42.7mm) 2.38" (60.5mm)
5.00" (127.0mm) 8.09" (205.5mm)
56-709-05 56-708-01
1.68" (42.7mm) 2.38" (60.5mm)
6.28" (159.5mm) 9.61" (244.1mm)
Deburring Tool Chart
PIPE I.D.
10°
NOTE: (1) STANDARD ROTATING HEAD
MAX PIPE I.D.
(1)
56-702-01
5.28" (134.1mm)
56-702-02
56-702-03
5.88" (149.4mm)
6.50" (165.1mm)
3.26" (82.8mm)
DEBURRING TOOL
MIN PIPE I.D.
2.64" (67.1mm)
2.26" (57.4mm)

SDB 206 and FF 313
16 Part No. 56-MAN-01, Rev. B E.H. Wachs

Safety
E.H. Wachs Part No. 56-MAN-01, Rev. B 17
Safety
The E.H. Wachs Company takes great pride in designing and manufacturing safe, high-quality
products. We make user safety a top priority in the design of all our products.
Read this chapter carefully before operating the SDB 206 or FF 313. It contains important safety
instructions and recommendations.
safe operating guiDelines
Follow these guidelines for safe operation of all E.H. Wachs equipment.
Look for this symbol throughout the manual. It indicates a personal injury
hazard.
• READ THE OPERATING MANUAL. Make sure you understand all setup and operating instructions
before you begin. Keep this manual with the machine.
• INSPECT MACHINE AND ACCESSORIES BEFORE USE. Before starting the machine, look for loose
bolts or nuts, leaking lubricant, rusted components, and any other physical conditions that may
affect operation. Properly maintaining the machine can greatly decrease the chances for injury.
• ALWAYS READ STICKERS AND LABELS. Make sure all labels and stickers are in place, clearly
legible, and in good condition. Refer to “Safety Labels” later in this chapter for label locations
on the machine. Replace any damaged or missing safety labels; see Chapter 10 for ordering
information.
• KEEP CLEAR OF MOVING PARTS. Keep hands, arms, and ngers clear of all rotating or moving
parts. Always turn the machine off and disconnect the power source before doing any
adjustments or service.
• SECURE LOOSE CLOTHING AND JEWELRY. Secure or remove loose-tting clothing and jewelry,
and securely bind long hair, to prevent them from getting caught in moving parts of the
machine.
• FOLLOW SAFE PROCEDURES FOR HANDLING LUBRICANTS. Refer to the manufacturer’s
instructions and the Material Safety Data Sheets.

SDB 206 and FF 313
18 Part No. 56-MAN-01, Rev. B E.H. Wachs
Safe Operating Environment
• Do not use this equipment in a potentially explosive atmosphere. Fire or explosion could result,
with the risk of serious injury or death.
• Provide adequate lighting to use the equipment, in accordance with worksite or local
regulations.
• KEEP WORK AREA CLEAR. Keep all clutter and nonessential materials out of the work area. Only
people directly involved with the work being performed should have access to the area.
Operating and Maintenance Safety
• This equipment is to be operated and maintained only by qualied, trained personnel.
• Make sure the equipment is stable when attached to the workpiece for the operation. Ensuring
stability of the installed tool is the responsibility of the operator.
• Make sure the workpiece is supported adequately for installation of the equipment. This
includes supporting any workpiece “fall-off” section when severing the workpiece. Ensuring
support of the workpiece is the responsibility of the operator.
• Tooling on any cutting equipment—including lathe tools, saw blades, milling tools, etc.—may
get very hot. Do not touch tooling until you have made sure it is cool enough to handle.
• Wear gloves when removing or cleaning up chips and cutting debris. Chips can be very sharp
and cause cuts.
• Before performing any service on the equipment, disconnect the power source. Follow all
lock-out/tag-out procedures required at the worksite.
Hydraulic Powered Equipment
• Hydraulic components such as hoses, motors, and manifolds will get hot during operation and
may cause burns. Do not touch hydraulic components, except for operator controls, during or
after operating the machine.
WARNING
Injection of hydraulic uid through the skin is a serious injury that can result in infec tion, tissue
damage, and possible loss of limb. Seek medical treatment immediately. First aid is not
sufcient treatment for injection injury.
• Hydraulic injecon injury—A pinhole in a hydraulic hose or tting can eject uid with enough
force to pierce skin. Check hoses and ttings regularly for leaks. Do not use bare hands to
check for leaks while the system is pressurized. If you suspect a leak, move a piece of paper
or cardboard at least 6 inches (15 cm) over the suspicious area and watch for uid spraying on
the surface.