nifty TM34M ECO Series Quick guide

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TM34M
Operating and Safety Instructions
MODEL TM34M ECO SERIES
M50406/01
Niftylift Limited
1525 S.Buncombe Road
Greer
SC 29651
USA
www.niftylift.com
e-mail: [e-mail]
Tel: [phone]
Fax: [phone]

TM Eco Series
Operating & Safety Instructions
USA – 07/11
Issue 01
1
Table of Contents
1INTRODUCTION AND GENERAL INFORMATION PAGE
1.1 Foreword 2
1.2 Scope 3
1.3 Introducing the TM34 Trailer Mount Series 3
1.4 General Specification 4
1.5 Identification 5
2 SAFETY
2.1 Mandatory Precautions 6-8
2.2 Environmental Limitations 9
2.3 Noise & Vibration 9
3 PREPARATION AND INSPECTION
3.1 Unpacking 10
3.2 Preparation for Use 10
3.3 Pre-Operational Safety Check Schedules 11-12
3.4 Placard, Decals and Installation 13-14
3.5 Torque Requirements 15
4 OPERATION
4.1 Control Circuit Components 16
4.2 Setting up Procedures 17-18
4.3 Ground Control Operation 19-20
4.4 Basket Control Operation 21-22
4.5 Batteries and Charging 23-24
4.6 Transporting, Towing, Storage and Setting to Work 25-28
4.7 Traction Drive 29-30
5 EMERGENCY CONTROLS
5.1 General 31
5.2 Emergency Procedures - Incapacitated Operator 31
5.3 Emergency Procedures - Machine Failure 31
5.4 Incident Notification 31
6 RESPONSIBILITIES
6.1 Changes in Ownership 32
6.2 Manual of Responsibilities (USA only) 32
6.3 Inspection/ Service Check List 33-34

TM Eco Series
Operating & Safety Instructions
USA – 07/11
Issue 01
2
1 Introduction and General Information
1.1 FOREWORD
The purpose of these manuals is to provide the customer with proper safety operating and
maintenance instructions essential for proper machine operation.
All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made
to operate the machine. THESE MANUALS ARE VERY IMPORTANT TOOLS - Keep them with the
machine at all times.
The manufacturer has no direct control over machine application and use, therefore
conformance with good safety practices is the responsibility of the user and his operating
personnel.
All information in these manuals is based on the use of the machine under proper operating
conditions. Alteration and/or modification of the machine are strictly forbidden.
One of the most important facts to remember is that any equipment is only as safe as those
who operate it.
DANGER, WARNING, CAUTION, IMPORTANT, INSTRUCTIONS AND NOTICE
Any place these topics may appear, either in this manual or on the machine, they are defined as
follows:
DANGER: If not correctly followed there is a high probability of serious injury or death to personnel.
WARNING OR CAUTION:If not correctly followed there is some possibility of serious injury or death to
personnel.
THE 'SAFETY ALERT' SYMBOL IS USED TO CALL ATTENTION TO POTENTIAL
HAZARDS THAT MAY LEAD TO SERIOUS INJURY OR DEATH, IF IGNORED.
IMPORTANT AND INSTRUCTIONS: Denotes procedures essential to safe operation and prevention of
damage to or destruction of the machine.
NOTICE: Indicates general safety rules and/or procedures relating to the machine.
It is the owner's/user's responsibility to know and comply with all applicable rules,
regulations, laws, codes and any other requirements applicable to the safe use of this
equipment.

TM Eco Series
Operating & Safety Instructions
USA – 07/11
Issue 01
3
1.2 SCOPE
These operating instructions contain all the necessary information required to allow the safe operation
of any Niftylift TM34, powered by electric (DC), diesel (D), gasoline (G) engine, or a combination of
these.
For further technical information, circuit diagrams and specific instructions for all maintenance which
may need to be carried out by specialist trained personnel, see the associated Workshop and Parts
manual for your model of Niftylift TM34.
1.3 INTRODUCING THE TM34 TRAILER MOUNT (TM) SERIES
Please note at the time of going to press all information, illustrations, details and descriptions contained
herein are valid. Niftylift reserves the right to change, alter, modify or improve its products without any
obligations to install them on previously manufactured machines.
If you require further information after reading this manual, please do not hesitate to contact us at your
nearest office.
Niftylift Inc, 1525 S. Buncombe Road, Greer, SC 29651 USA
Tel: [phone] Fax: [phone] Email: [e-mail]
The Niftylift TM34 trailer mount is an extremely versatile articulated boom basket of unique and simple
design. It is capable of placing two men and their tools up to a height of 40ft or an outreach of 16ft
8in.
The booms are mounted via a 360opowered swing mechanism on to a compact base balanced on a
single axle. The fully articulating booms give an outstanding working envelope. The large pneumatic
wheels and minimal weight make the unit light and simple to manoeuvre.
A simple, all-hydraulic proportional control system gives smooth, reliable movement of the basket and
maximum reliability in the harshest environments.
The Niftylift TM34 is available with manual or hydraulically powered outriggers (TM34M or TM34H),
either option making setting up both swift and simple. A unique pressure sensitive microswitch system
fitted to each outrigger prevents operation of the machine until all outriggers have been correctly
deployed and also provides a loud audible alarm warning of a possibly hazardous situation. This
Operating Manual provides instructions for both manual and hydraulic outrigger options.
Models include the following:
E: - DC ELECTRIC DE: - BI-ENERGY (DIESEL & BATTERY)
AC: - AC ELECTRIC GE: - GASOLINE & BATTERY
D: - DIESEL GG: - GASOLINE & LPG (PROPANE)
G: - GASOLINE T: - TRI - ENERGY (GASOLINE, PROPANE & BATTERY)

TM Eco Series
Operating & Safety Instructions
USA – 07/11
Issue 01
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1.4 GENERAL SPECIFICATION
FEATURE TM34
MAXIMUM HEIGHT -WORKING 40ft 5in
MAXIMUM HEIGHT - BASKET 33ft 10in
MAXIMUM HEIGHT - STOWED 6ft 3in
MAXIMUM OUTREACH 16ft 8in
MAXIMUM WIDTH - TOWING 5ft
JACK SPREAD 8ft 11in
MAXIMUM LENGTH - STOWED 18ft
MAXIMUM CAPACITY (USA) 500lb
TURRET ROTATION 360º
TURRET TAILSWING Zero
MAXIMUM TRAVEL SPEED 45 mph
BASKET SIZE - LENGTH X WIDTH 25in x 44in
CONTROLS Full proportional hydraulic
HYDRAULIC PRESSURE 2900PSI
TIRES 165 R13 8PR 175 R14C 8PR (Traction Drive)
4.5 bar (65 psi)
GROUND CLEARANCE 8½in
GROSS VEHICLE WEIGHT (MAXIMUM) 2794lb
MAXIMUM GROUND PRESSURE 11250lb/ft2
POWER SOURCE E (Electric) models – 2 x 6v 250 AH batteries (Manual)
4 x 6v 250 AH batteries (Hydraulic)
(G) Gasoline models - Honda GX200 Engine
D (Diesel) models - Yanmar L40 or Kubota OC60 engine

TM Eco Series
Operating & Safety Instructions
USA – 07/11
Issue 01
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1.5 IDENTIFICATION (USA PLATE)
This manufacturer’s plate is attached to Boom 1 on each machine at the time of
manufacture on every Niftylift. Please ensure all sections have been stamped and
are legible.

TM Eco Series
Operating & Safety Instructions
USA – 07/11
Issue 01
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2 Safety
2.1 MANDATORY PRECAUTIONS
When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects
of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD
the relevant manual covering machine use, maintenance and servicing. If any doubts exist concerning
any points covered in your manual, contact your local dealer or Niftylift Ltd.
Before using any Niftylift, thoroughly inspect the machine for damage or deformation to all major
components. Likewise, check the control systems for hydraulic leaks, damaged hoses, cable faults or
loose covers to electrical components. At no time should damaged or faulty equipment be used -
Correct all defects before putting the Niftylift to work. If in doubt, contact your local dealer or Niftylift
Inc. (see front cover for address).
THE MANUFACTURER HAS NO DIRECT CONTROL OVER THE MACHINE
APPLICATION AND USE. THEREFORE CONFORMATION WITH GOOD SAFETY
PRACTICES IS THE RESPONSIBILITY OF THE USER AND HIS OPERATING
PERSONNEL. FAILURE TO UNDERSTAND AND FOLLOW ALL SAFETY RULES
COULD RESULT IN SERIOUS INJURY OR DEATH.
2.1.1 Only trained persons will be permitted to operate the Niftylift.
2.1.2 Always operate the Niftylift in full accordance with the manufacturers Operating & Safety Instructions
for that model.
2.1.3 Before use each day and at the beginning of each shift the Niftylift shall be given a visual inspection
and functional test including, but not limited to, operating and emergency controls, safety devices,
personal protective clothing, including fall protection, air, hydraulic and fuel system leaks, cables and
wiring harness, loose or missing parts, tires and wheels, placards, warnings, control markings and
Operating and Safety Manuals, guards and guard rail systems and all other items specified by the
manufacturer.
2.1.4 Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use of
the Niftylift.
2.1.5 Always ensure that all warning labels, instructions, placards, control markings and Safety Manuals are
intact and clearly legible. If replacements are required contact your local dealer or Niftylift. Always
observe and obey safety and operating instructions on such labels.
2.1.6 Do not alter, modify or disable in any way the controls, safety devices, interlocks or any other part of
the machine.
2.1.7 Before the Niftylift is used and during use the user shall check the area in which it is to be used for
possible hazards such as, but not limited to, uneven ground drop-offs, holes, bumps, obstructions,
debris, floor and overhead obstructions, high voltage conductors, wind and weather, unauthorised
persons and any other possibly hazardous conditions.

TM Eco Series
Operating & Safety Instructions
USA – 07/11
Issue 01
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2.1.8 Never exceed the maximum basket capacity, as indicated on the decals and machine serial plate.
2.1.9 Never position any part of the Niftylift within 12ft of any electrical power line, conductor or similar not
exceeding 66kV. (Minimum span 125m) Other distances for increased voltages and different spans
are given in NZECP 34:1993.
THIS MACHINE IS NOT INSULATED.
If in doubt, contact the appropriate authorities.
2.1.10 On entering the basket, ensure that the drop down entry bar is closed afterwards.
2.1.11 Use of an approved safety belt and lanyard, hardhat and appropriate safety clothing is mandatory.
Fasten harness to designated harness securing points within the basket and do not remove until leaving
the basket whilst in the stowed position.
2.1.12 Always remain standing within the basket. Do not attempt to increase your
height or reach by standing and/or climbing on the basket guardrails or any
other object. KEEP YOUR FEET ON THE BASKET FLOOR. Do not sit, stand or
climb on the guardrail, mid rail or boom linkage. Use of planks, ladders or any
other devices on the Niftylift for achieving additional height or reach shall be
prohibited.
2.1.13 Do not use the basket levelling system to artificially increase the outreach of the Niftylift. Never use
boards or ladders in the basket to achieve the same result.
2.1.14 Do not use the basket to lift overhanging or bulky items that may exceed the maximum capacity or
carry objects that may increase the wind loading on the basket. (e.g. notice boards etc.)
2.1.15 The Niftylift shall not be operated from a position on trucks, trailers, railway cars, floating vessels,
scaffolds or similar equipment unless Niftylift Ltd in Great Britain approves the application in writing.
2.1.16 Always check below and around the Niftylift before lowering or rotating the booms to ensure that the
area is clear of personnel and obstructions. Care should be taken when rotating the booms out into
areas where there may be passing traffic. Use barriers to control traffic flow or prevent access to the
machine.
2.1.17 Stunt driving and horseplay, on or around the Niftylift, shall not be permitted.
2.1.18 When other moving equipment and vehicles are present, special precautions shall be taken to comply
with local ordinances or safety standards established for the work place. Warnings such as, but not
limited to, flags, roped off areas, flashing lights and barricades shall be used.
2.1.19 It shall be the responsibility of the user to determine the hazard classification of any particular
atmosphere or location. Aerial baskets operated in hazardous locations shall be approved and of the
type required. (For the USA refer to ANSI/NFPA 505-1987.)
2.1.20 The operator shall immediately report to his supervisor any potentially hazardous location(s)
(environment) which become evident during operation.

TM Eco Series
Operating & Safety Instructions
USA – 07/11
Issue 01
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2.1.21 If an operator encounters any suspected malfunction of the Niftylift or any hazard or potentially unsafe
condition relating to capacity, intended use or safe operation he shall cease operation of the Niftylift
and request further information as to safe operation from his management, or owner, dealer or
manufacturer before further operation of the Niftylift.
2.1.22 The operator shall immediately report to his superior any problems or malfunctions of the Niftylift,
which becomes evident during operation. Any problems or malfunctions that affect the safety of
operation shall be repaired prior to continued use.
2.1.23 The boom and basket of the Niftylift shall not be used to jack the wheels off the ground.
2.1.24 The Niftylift shall not be used as a crane.
2.1.25 The Niftylift shall not be positioned against another object to steady the basket.
2.1.26 Care should be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial
basket.
2.1.27 Batteries shall be recharged in a well-ventilated area free of flame, sparks or other hazards that may
cause explosion. Highly explosive hydrogen gas is produced during the charging process.
2.1.28When checking electrolyte levels great care should be taken to protect eyes, skin and clothing. Battery
acid is highly corrosive and protective glasses and clothing is recommended.
2.1.29
When the machine is not in use always stow the booms correctly. NEVER LEAVE
THE KEYS IN THE MACHINE,if it is to be left for any period of time. Use wheel
chocks if leaving on an incline.
2.1.30 If the basket or elevating assembly becomes caught, snagged or otherwise prevented from normal
motion by adjacent structure or other obstacles, such that control reversal does not free the basket, all
personnel shall be removed from the basket safely before attempts are made to free the basket using
ground controls.
2.1.31 The engine must be shut down while fuel tanks are being filled. Fuelling must be done in a well-
ventilated area free of flame, sparks or any other hazard that may cause fire or explosion. GASOLINE,
LIQUID PROPANE AND DIESEL FUELS ARE FLAMMABLE.
2.1.32
NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE, LIQUID PROPANE
OR DIESEL FUEL. THESE FUELS ARE HIGHLY FLAMMABLE.
2.1.32 The operator shall implement means provided to protect against use by unauthorised persons.
2.1.34 Never remove anything that may affect the stability of the machine such as, but not limited to, batteries,
covers, engines, tires or ballast.