Nokia 6111 RM-82 User manual

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RM-82
Transceiver characteristics:
Band: Tri-band phone for GSM 900/1800/1900MHz
Camera: 1 Megapixel camera with 6x digital zoom and landscape
camera mode
Display: Active matrix color display with 262.144 colors,
resolution 128 x 160 pixel
Bluetooth
FM radio
IrDa
Vibra Alert: Standart Vibra motor
Connector: Pop Port connector
SERVICE MANUAL
Level 1&2
Environmental characteristics:
• Lead-free soldered
Transceiver with BL-4b 700mAh Li-Ion battery pack
Talk time Standby Note
up to 3h up to 8 days Depends on network
parameters

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CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 01.08.2005 Initial draft
Approved 1.0 23.11.2005 Approved
Approved 2.0 02.12.2005 Quick Trouble Shooter added
Approved 3.0 06.3.2006 Exploded and Spare Parts overview updated/ ESD, Packing Inst. and GONOGO
Test removed
Approved 4.0 14.3.2006 Exploded and Spare Parts overview updated; XCS-1 added to Tools Chapter
Approved 5.0 27.3.2006 Torque changed from 15Ncm to 17Ncm in pic 6
Approved 6.0 8.Sep.2006 Disassembly instruction updated
Approved 7.0 05.Jan.2007 Exploded and Spare Parts overview updated
Page
TABLE OF CONTENTS
INTRODUCTION 3
GENERAL REPAIR INFORMATION 4
PATHFINDER FOR WORKSHOP STAFF 5
EXPLODED VIEW AND COMPONENT DISPOSAL 6
SPARE PARTS OVERVIEW 7
NOKIA ONLINE (NOL) 8
SERVICE TOOLS 9
SW-UPDATE 11
DISASSEMBLY INSTRUCTION 12
DOMESHEET EXCHANGE INSTRUCTION 18
LEGEND FOR QUICK TROUBLE SHOOTER 19
QUICK TROUBLE SHOOTER PART 1 20
QUICK TROUBLE SHOOTER PART 2 21
QUICK TROUBLE SHOOTER PART 3 22
CAMERA GONOGO TEST 23
BLUETOOTH & INFRARED TEST 24
BATTERY TEST 25
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The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA
products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential.
Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these
regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
mailto:c[email protected]
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for
the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important
safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND
ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF
NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE
THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED
IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING
AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE
FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE
MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
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3.
Electrostatic discharge can easily damage the sensitive components of electronic products.
Therefore every Service Supplier has to take care of all precautions, which are mentioned in the
service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD
Protection Requirements in this Service Manual.
INTRODUCTION1.

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In this section the technician will get some general hints how to carry out repairs:
To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones,
by selecting the Phone Model.
Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and connecting
your wristband.
Use gloves to avoid corrosion and fingerprints.
Protect windows and displays with a film to avoid dust and scratches.
When cleaning the LCD Module any lint-free cloth can be used (e.g. Micro-Fibre cloth).
When cleaning the pads you have to use a soft cloth/ESD brush and Isopropanol. It is not allowed to use a glass fiber
pencil because it scratches the surface and will lead later on to corrosion.
Mechanical parts (except shielding lids and bent parts), which didn’t repair the failure, can be reused, if they are not
soldered.
When removing the shielding lids make sure to replace them with new ones, otherwise the high-frequency leakage
can have an influence on the device.
Always use original NOKIA spare parts.
Check the soldering joints of the parts, which are concerned regarding the indicated error (e.g. soldered connectors or
switches) and resolder them if necessary (Level 2 only).
Remove redundant soldering flux after repair.
Meet the torque requirements when assembling the unit (see also the document “torques for transceiver assembly”
on NOKIA Partner Web Site/NOKIA Online).
Always use your own equipment for testing where you are sure that it works. E.g. if the customer complains about
charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction.
A SIM card is needed for all GoNoGo tests.
When doing the fault log entries, always note the Item code, which caused the malfunction. Also, fill in the appropri-
ate part code from the assembly, if needed.
Please be aware that some malfunctions could be software related and solved by an update.
There are several documents available on NOL, which have to be followed:
First, take care for the latest content pages of Service Bulletins, which are always available for each folder on NOKIA
Online. This is also important to recognize, if existing documents have become invalid.
The service level indicator at the bottom of each document tells the appropriate destination.
Downloads > Support Library >
1. Instructions
2. General Service Bulletins
3. Product related documents
4. Spare Part Service Bulletins
5. Service Tools Service Bulletins
6. Common Software Service Bulletins
etc,…
Use General SB-217 as a reference or overview.
Please also check NOKIA Online (NOL) for latest news and files on a regular basis.
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GENERAL REPAIR INFORMATION2.

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In addition to the information in this Service Manual, there are several instructions and information, which have to be fol-
lowed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video
clips or interactive tutorials.
It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required
(see “Latest files in Support Library”). Every new information has to be processed and implemented as soon as possible.
When logged into NOL you can also find needed information in different folder like:
Support Library
Phones
Service Manuals
Service Bulletins
Software
Repair Information
Level 1&2 e-learning (former NOKIA CarePoint) on NOKIA Online
Former NOKIA CarePoint
content, such as
Online Troubleshooting
Product information
Videos – Disassembly/Assembly
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can be found on
NOKIA Online
NOKIA Online
Care Services
Training
Phone Models
Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone:
Overview & Guides
Basic information about the phone,
features and technologies
Disassembly & Assembly
Instructions how to disassemble and
assemble the phone
Troubleshooting
Step-by-step instructions on how to
locate and repair the most common
problems with the phone
To reduce the server traffic it is recommended to download newest version of huge files like videos, Phoenix packages or
Service Manuals only once and distribute it internally for further use.
PATHFINDER FOR WORKSHOP STAFF3.

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Recommendation for the ecologically friendly disposal of components. Colorized components show the different catego-
ries. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
EXPLODED VIEW AND COMPONENT DISPOSAL4.

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SPARE PARTS OVERVIEW5.

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Please exchange this page (placeholder) with latest corresponding Service Bulletins
(spare parts, SWAP units and service tools) from NOL!
This will ensure, that you are using up-to-date order codes only.
Therefore Service Bulletins have to be checked from NOL on daily basis.
NOKIA ONLINE (NOL)6.

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FLS-4S incl. ACF-8, Driver and User Guide
Dongle and flash device incorporated into one package, developed
specifically for POS use.
ACF-8
Universal Power Supply is used to power FLS-4S.
Travel Charger ACP-12
Small and lightweight charger for fast charging of your phone battery.
Internal Battery BL-4B
Inserted under the back cover, this Li-Ion 700 mAh battery provides
power in a lightweight package.
Headset HS-5
An easy and convenient handsfree solution with remote control.
SS-45
Camera removal tool. The metal side is for disassembly, the plastic
side for assembly.
SS-55
POS Flash Adapter is used in POS (Point of Sales) environment for soft-
ware updating. It provides controlled supply voltage and necessary
connections between the phone and the Flash Device. It substitutes
for the phone’s standard battery during the software update.
SERVICE TOOLS7.

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XCS-1
Service Cable used to connect the FLS-4S to SF-55
Test Pins
for Flash Adapter SF-55
RJ-98
Soldering Jig
Lead-free Solder Wire
Mandatory for lead-free products (Level 2 only).
0772040 NMP Standard Toolkit
NOKIA opening tool SRT-6 NOKIA No. 0770431
Tonichi torque driver NOKIA No. 6901525
Hoya micro Fibre cloth MX304
Dastex gloves S, M, XL
Artilux goggles AH166
Wera bit T5 867/4TX 5x50
Wera 867/4 6IP; 50mm (Torx 6 PLUS®)
Wera bit T6 867/4TX 6x50
Wera 867/1 5IP; 25mm (Torx 5 PLUS®)
Wera bit T6 PLUS® 867/4TX 6IP
Facom side cutter 416E
Facom T5 driver SP.14032
Facom T6 driver SP.14033
Facom slot screwdriver AEF. 2x35.E
Wetec tweezers 7abb SA-ESD
Wetec tweezers 22 SA-ESD
Wetec tweezers 13 SA-SMD ESD
Wetec tweezers PSF SA-ESD
Wetec ESD brush E1211
Kaiser Fototechnik airbrush 6315
Wetec dental tool DEM83266/0
RS Components Scissors 323-5732
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SW-UPDATE8.
Flash Concept – (Point of Sales)
To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest
version of flash software, which is available on
NOKIA Online.
It is very important to follow this insertion and removal procedure, otherwise the contact pins of Flash Adapter will be
damaged.
1.) Insert the POS Flash Adapter SF-55 like a battery. Note
the contact pins. Do not bend them.
2.) Start inserting the SF-55 at the opposite side of the
battery connector and test pins.
3.) Press down the bottom side of the phone, do not use to
much force.
4.) When removing the phone, always start from the
bottom side of the unit.

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DISASSEMBLY INSTRUCTION9.
1.) Needed tools for disassembly and assembly. 2.) Protect the window with a plastic film.
3.) Open the Blind Plug with the SRT-6. 4.) Press the red Release Button to open the Battery Cover.
5.) Open the Battery Cover with the SRT-6.6.) Unscrew the two Torx Plus® size 6 screws. For assembly
use the reverse order and a torque driver with a torque of
17Ncm.
7.) Release the snaps on both sides of the A-Cover with the
SRT-6.
8.) Remove the A-Cover.

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For Assembly only! For Assembly only!
11.) Release the snap on the right side of the Display Carrier
Assy...
13.) Release the snap on the left side in the same way like
the right snap. Now open the slide and lift up the Display
Carrier Assy at the Top Keymat side.
14.) Open the Main Flex connector with the SRT-6. Note!
Take care of the surrounding components.
9.) Remove the Top Keymat. First use a slotted screwdriver
and lever out the Keymat at the marked positions.
15.) Round the Main Flex over your nger and t the UI
Board Assembly with the Main Flex connector together.
16.) Hold the UI Board Assembly and the Slide Assembly
at the top together. Move them both slowly to the shown
direction
10.) Close the slide.
12.) ...with the Dental Tool. Note the correct position of the
Dental Tool.

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For Assembly only! For Assembly only!
For Assembly only! For Assembly only!
19.) After assembling the Slide Assembly and the UI Board
Assembly ....
20.) ... check the Slide Assembly function by opening and
closing it carefully.
21.) Open the display connector from both sides with the
SRT-6.
22.) Note! Take care not to damage the surrounding compo-
nents.
23.) Remove the Display Carrier Assy from the UI Board As-
sembly. Use a screwdriver to remove the adhered Earpiece
Gasket Thick from the UI Board. Do not scratch the surface.
Use a new Earpiece Gasket Thick if necessary.
24.) Remove the LCD from the Display Carrier Assy with the
SRT-6.
17.) When moving the Slide Assembly be careful not to
damage the Main Flex.
18.) When the Slide Assembly reach the end the UI Board
Assembly close automatically the rest.

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27.) The Bezel Assembly is glued to the Slide Assembly. Use
the SRT-6 to separate both parts. If necessary remove the
rest of the adhesive. Always use a new Bezel Assembly.
28.) Open the two snaps of the Bottom Keymat with the
SRT-6.
29.) Remove the Bottom Keymat.30.) Unscrew the six Torx Plus® size 6 screws. For assembly
use the reverse order and a torque driver with a torque of
15Ncm.
31.) Protect the Camera Window with a plastic film. 32.) Open the snaps of the B-Cover Assembly on both ...
25.) Protect the LCD with the plastic film. 26.) The Earpiece is glued to the UI Board Assembly with
the Earpiece Adhesive. Use SRT-6 to separate these parts
from each other. Use a new Earpiece Adhesive if necessary.

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35.) Close the Slide Assembly till the springs moved away to
the left and right.
36.) Separate the Slide Assembly from the B-Cover Assem-
bly slowly not to damage the Main Flex.
37.) Remove the Microphone with the Dental Tool. 38.) Remove the Main Flex with the SRT-6. Note! Do not
damage the surrounding components. Now remove the
Engine Module.
39.) Unscrew the two Torx size 5 screws. For assembly use
the revers order and a torque driver with a torque of 5Ncm.
40.) Open the Flash Light Flex Assy with the SRT-6. Now
remove the Flash Light Flex Assy from the Engine Module.
33.) ... sides with the SRT-6.34.) To remove the Main Flex the Slide Assembly has to be
closed a little bit.

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43.) Place the Engine Module to the RJ-98 Soldering Jig. Re-
move the Camera with the SS-45. To release all snaps of the
camera connector press down the tool.
44.) Press the endings of the SS-45 together and lift up the
Camera.
45.) To remove the GSM Antenna press from the opposite
side while releasing the snap with tweezers.
46.) Remove the Blind Plug with tweezers while pressing
the red Release Button.
41.) Remove the DC-Jack from the IHF Chamber Assy.42.) Separate the glued Flash Light Flex Assy from the IHF
Chamber Assy with the SRT-6. Move the SRT-6 from the right
edge to the flash light.

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DOMESHEET EXCHANGE INSTRUCTION10.
1.) Place the Engine Module in to the Soldering Jig RJ-98.
Remove the Domesheet with the SRT-6. Do not scratch the
surface.
2.) Remove the complied Domesheet with your fingers.
3.) Be sure that no dust and residue is on the surface. Note
the guidelines on the Engine Module.
4.) Cut off on new Domesheet with a scissors.
5.) Remove the protection foil with tweezers. Do not touch
the protected side of the Domesheet with your fingers.
6.) Use tweezers to place the Domesheet to the correct
position on the Engine Module. (Note the guidelines!)
7.) When the Domesheet is at the right position fix it with
your finger on the Engine Module.
8.) Check the correct position of the Domesheet.

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LEGEND FOR QUICK TROUBLE SHOOTER11.

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QUICK TROUBLE SHOOTER PART 112.