Nokia CLASSIC 6220 User manual

1CONFIDENTIAL
Copyright © 2008 NOKIA. All rights reserved.
6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
RM-387RM-328
SERVICE MANUAL
Level 1&2
Transceiver with BP-5M Li-Ion battery pack
Talk time Standby Note
up to 3.5h up to 10days
Depends on network
parameters and
phone settings
Transceiver characteristics:
Band:
EGSM: Quad-band 850/900/1800/1900MHz
WCDMA: 900/2100MHz
Display:
LCD: 5.588cm QVGA (2.2”) (240x320 pixel); 16M colors
Camera:
Main Camera: 5.0 Megapixel with Carl Zeiss autofocus lens,
   Xenonintegratedashandautofocuslight
2nd Camera: CIF camera (384x320) for video call
Operating System:
Series 60 3rd Edition
Connections:
Wireless: Bluetooth, A-GPS
Connector: Micro USB Connector; AV Connector 2.5mm
Memory:
MicroSD™ (max 8GB)

2CONFIDENTIAL
Copyright © 2008 NOKIA. All rights reserved.
6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
Page
TABLE OF CONTENTS
CHANGE HISTORY1. 3
COPYRIGHT2. 3
WARNINGS AND CAUTIONS3. 4
ESD PROTECTION4. 4
CARE AND MAINTENANCE5. 5
BATTERY INFORMATION6. 5
PRODUCT CONTORLS & OVERVIEW7. 6
EXPLODED VIEW8. 7
LEVEL 2 SOLDER COMPONENTS9. 8
SERVICE DEVICES10. 9
SW-UPDATE 111. 0
DISASSEMBLY 112. 1
ASSEMBLY HINTS 113. 6

3CONFIDENTIAL
Copyright © 2008 NOKIA. All rights reserved.
6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
CHANGE HISTORY1.
Status Version No. Date Comments
Draft 0.1 05.May.2008 Initial draft
Approved 1.0 15.May.2008 Approved
COPYRIGHT2.
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to
NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is
confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service sup-
pliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
CMO Operation & Logistics
Training and Vendor Development
Multimedia Creation & Support
mailto:Servic[email protected]
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out
for the newest version.
Copyright © 2007 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form
without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia
Corporation. Other product and company names mentioned herein may be trademarks or tradenames of
their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and
improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental,
consequential or indirect damages howsoever caused.
The contents of this document are provided “as is”. Except as required by applicable law, no warranties of
any kind, either express or implied, including, but not limited to, the implied warranties of merchantability
and tness for a particular purpose, are made in relation to the accuracy, reliability or contents of this
document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
Thisdocumentisintendedforusebyqualiedservicepersonnelonly.

4CONFIDENTIAL
Copyright © 2008 NOKIA. All rights reserved.
6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including impor-
tant safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS1.
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI-
CLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE2.
ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH3.
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTUR-
ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
Nokia requires that service points have sufficient ESD protection (against static electricity) when
servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card
can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static
electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling
outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be
done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact
your local Nokia After Market Services representative.
WARNINGS AND CAUTIONS3.
ESD PROTECTION4.
Xenon ash - Handling instruction
With an undamaged module there is no possibility of an electric shock. However, the possible damage cannot
always be seen and therefore insulating glows should be always worn, when handling the Xenon module.
Disassembling the module is never allowed, because there is no way to fully discharge the module and also
repairing is impossible.
Caremustbetaken,whenmoduleisremovedfromthephone,becausetheexisquitesensitiveandcanbe
brokenduringremoving.Theexshouldalsonotbebendedortwistedunnecessarily.
The Xenon module includes electrolytic capacitor charged to voltage of 320V. Energy stored in the capacitor is
1.0…1.5J immediately after charging. If exposed to an electric shock it will most likely feel very nasty
onngers.Possibleriskscausinganelectricshockinaxenonmoduleare:
•Brokenexbetweencapacitorsandlampunit.Thedamagemaybenotvisual.
•Brokenmoldingonthelampunitorcapacitors.
•Coverwindowbrokenandxenonlampexposedtotheuser.

5CONFIDENTIAL
Copyright © 2008 NOKIA. All rights reserved.
6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
This product is of superior design and craftsmanship and should be treated with care. The suggestions below
willhelpyoutofullanywarrantyobligationsandtoenjoythisproductformanyyears.
•Keepthephoneandallitspartsandaccessoriesoutofthereachofsmallchildren.
•Keepthephonedry.Precipitation,humidityandalltypesofliquidsormoisturecancontainmineralsthat
will corrode electronic circuits.
•Donotuseorstorethephoneindusty,dirtyareas.Itsmovingpartscanbedamaged.
•Donotstorethephoneinhotareas.Hightemperaturescanshortenthelifeofelectronicdevices,damage
batteries, and warp or melt certain plastics.
•Donotstorethephoneincoldareas.Whenitwarmsup(toitsnormaltemperature),moisturecanform
inside, which may damage electronic circuit boards.
•Donotdrop,knockorshakethephone.Roughhandlingcanbreakinternalcircuitboards.
•Donotuseharshchemicals,cleaningsolvents,orstrongdetergentstocleanthephone.
•Donotpaintthephone.Paintcanclogthemovingpartsandpreventproperoperation.
•Useonlythesuppliedoranapprovedreplacementantenna.Unauthorisedantennas,modicationsor
attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
CARE AND MAINTENANCE5.
BATTERY INFORMATION6.
Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers
approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since
overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of
your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the
product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory
available for the product).
Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or
pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example
when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery
ortheconnectingobject.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce
the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged.
Batteries’ performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a re! Dispose of batteries according to local regulations (e.g. recycling).
Do not dispose as household waste.

6CONFIDENTIAL
Copyright © 2008 NOKIA. All rights reserved.
6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
PRODUCT CONTORLS & OVERVIEW7.
2
15
14
25
9
8
6
12
13
11
1
3
4
10
5
7
16
17
19
20
18
22
24
21
23
6220classic RM-328/RM-387
Product Controls & Interfaces
Ver. 1.0
1
―Power key
2
― Nokia AV Connector (2.5mm)
3
―Earpiece
4―Left and right selection keys
5
―Call key
―My own key
―MicroSD card slot
―Micro USB connector
―Clear key C
―Display
6
7
―Number keys
―GPS light
8
―Microphone
9
― Navi™ scroll key, hereafter referred to as scroll key
and status light around it).
10
11
12
―End key
―Menu key (hereafter described as “select ”
13
14
―Secondary camera lens
18 ―Loudspeaker
19
―Volume key
20
17
― Camera flash
16
― Main camera lens
― Camera lens cover opening slide
21
22
23
24
― Charger connector
15
― Camera key
25 ― Strap holder

7CONFIDENTIAL
Copyright © 2008 NOKIA. All rights reserved.
6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
EXPLODED VIEW8.
= only available as
assembly
Ver. 2.0
= These parts can
not be reused
after removal.
6220classic RM-328/387 EXPLODED VIEW
A2=DECK ASSY
(I007-I0011)
A1=UI SHEET ASSY
(I0003-I0004)
A6=B-COVER ASSY
(I0022-I0026)
A5=FLASH MODULE ASSY
(I0020-I0021)
A4=AUDIO BOX ASSY
(I0017-I0019)
A3=LIGHT SWAP PACKAGE
(I0013-I0015)
(LEVEL 3&4 ONLY)
A-COVER ASSY
I0002
FRONT CAMERA GASKET
I0012
KEYMAT
I0001
UI SHEET (A1)
I0003
KEYMAT ADHESIVE (A1)
I0004
DECK (A2)
I0010
LIGHT SWAP PWB (A3)
I0014
RF LID (A3)
I0013
VIBRA (A6)
I0025
DC JACK (A6)
I0026
TYPE LABEL (A3)
(LEVEL 3&4 ONLY)
I0015
6xSCREW 1.6x6 REMFORM TORX PLUS 6IP
I0006
DISPLAY ADHESIVE TAPE (A2)
I0008
EARPIECE (A2)
I0007
LCD AM 240x320 COG 16MCO Piccadilly II
I0005
CAMERA MOD 5MPIX AF SHARK
I0016
FLASH LIGHT GASKET (A6)
I0024
CAMERA SHUTTER (A6)
I0023
BATTERY COVER
I0027
IHF (A4)
I0018
ANTENNA (A4)
I0017
FLASH (A5)
I0021
CAPACITOR (A5)
I0020
CAMERA SHUTTER SWITCH (A4)
I0019
MEMORY CARD LATCH (A2)
I0009
MICROPHONE GASKET BACK (A2)
I0011
B-COVER (A6)
I0022

8CONFIDENTIAL
Copyright © 2008 NOKIA. All rights reserved.
6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
LEVEL 2 SOLDER COMPONENTS9.
6220 RM-328/RM-387 Components overview
Solder components only for LEVEL 2
Ver. 1.0
X7555
S2502
X2110
S2501
S2500
S2504
X2450
X2500
X2010
F2000
V2421
S2503
G2200
X7551
X7552 X7550

9CONFIDENTIAL
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6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
SERVICE DEVICES10.
FLS-5 incl. Driver and User Guide
Dongle and flash device incorporated
into one package, developed specifi-
cally for POS use.
Travel Charger AC-4
Small and lightweight charger for
fast charging of your phone battery.
CA-101
Service Cable to connect the PC with
the Micro USB connector.
SS-155
Camera removal tool. One side is for
disassembly, the other side for as-
sembly.
RJ-230
Soldering Jig
0772040
NMP Standard Toolkit (V2)
For more informations refer to the
Service Bulletin (SB-011) on NOKIA On-
line.
Supplier or manufacturer contacts for
tool re-order can be found in “Recom-
mended service equipment” docu-
ment on NOKIA Online.
Internal Battery BP-5M
Inserted under the back cover, this
Li-Ion battery provides power in a
lightweight package.

10 CONFIDENTIAL
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6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
SW-UPDATE11.
Flash Concept – (Point of Sales)
To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the
latest version of flash software, which is available on
NOKIA Online.

11 CONFIDENTIAL
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6220classic RM-328/RM-387
Page (18) ISSUE 1
Service Manual Level 1&2
DISASSEMBLY12.
1. Nokia 6220 Classic Disassembly. 2. You will need the Standard Tool Kit v2 and the Camera
Removal Tool SS-155.
3. Open the BATTERY COVER and remove the battery if inserted. 4. Place the SRT-6 between the A-COVER and the B-COVER and
slide it carefully along the edge to unlock the cover snaps.
5. Do the same on the other side. 6. Place STR-6 between A-COVER and B-COVER from power key
area and slide the SRT-6 towards secondary camera direction as
shown.
7. Do the same for other direction paying attention to
the locking snaps of the A-COVER.
8. First lift a bit the A-COVER (1) and then remove it into the
shown direction (2).

12 CONFIDENTIAL
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6220classic RM-328/RM-387
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Service Manual Level 1&2
9. Unlock all snaps of the UI SHEET ASSY with the dental pick. 10. Carefully lift the UI SHEET ASSY together with the KEYMAT.
11.TakespecialcaretotheUIex. 12. Gently, open the LCD connector.
13. The LCD is glued onto the DECK ASSY. Carefully place
the SRT-6 between the LCD and the DECK, and gently
lift a bit the LCD.
14. Place the dental tool between the LCD and the DECK ASSY
and move it along the ADHESIVE to separate the parts.
15. First lift the LCD partly, then remove it carefully. 16. Do not remove the ADHESIVE from the LCD and from the
DECK, when the LCD is not damaged and can be re-used
together with original DECK. In case new DECK ASSY is replaced
adhesive residues must be cleaned from the original LCD.

13 CONFIDENTIAL
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17. Undo the six screws in the order shown. 18. Remove the DECK ASSY.
19. Remove the MEMORY CARD LATCH. 20. Remove and discard the MICROPHONE GASKET.
21. Remove the FRONT CAMERA GASKET. 22. Carefully remove the adhesive residues from MICROPHONE.
23. Open the UI connector paying attention to the surrounding
components.
24. Remove KYEAMT from UI-SHEET ASSY by using SS-93.

14 CONFIDENTIAL
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Service Manual Level 1&2
25. Remove the KEYMAT from the UI ASSY. Do not touch
the KEYMAT ADHESIVE.
26. In case the KEYMAT has been removed more than two times
or the keymat adhevise is even slightly dirty or dusty, remove
the KEYMAT ADHESIVE paying attention to the LEDs and discard
it.
27. Carefully open the VIBRA connector. 28. Open the FLASH MODULE connector paying
attention to the surrounding components.
29. Remove the LIGHT SWAP. 30. Use DECK ASSY as a support for the LIGHT SWAP when
removing the CAMERA.
31. Unlock and remove the CAMERA with the SS-155. 32. The VIBRA is glued onto the B-COVER. Use tweezers
to remove the VIBRA and discard it.

15 CONFIDENTIAL
Copyright © 2008 NOKIA. All rights reserved.
6220classic RM-328/RM-387
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Service Manual Level 1&2
33. Gently push onto the FLASH LIGHT to remove the FLASH
MODULE from the B-COVER.
34. Attention - Please read the Handling instruction in the
chapter 3. Warnings & Cautions.
TakespecialcaretotheexwhenremovingtheFLASHMODULE.
Theexmustnotbebendedortwisted.
35. Carefully remove the AUDIO BOX ASSY.

16 CONFIDENTIAL
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Page (18) ISSUE 1
Service Manual Level 1&2
ASSEMBLY HINTS13.
1. Nokia 6220 Classic, Assembly Hints. 2. You will need the Standard Tool Kit v2 and the Camera
Removal Tool SS-155.
3. Attention - Please read the Handling instruction in the
chapter 3. Warnings & Cautions.
TakespecialcaretotheexwhenRemovetheadhesive
residues. Use always a new FLASH LIGHT GASKET when re-
ttingtheFLASH.
4. Take care to the switch on the ANTENNA.
5. Fit the ANTENNA BOX paying attention to the IHF gasket. 6. Attention - Please read the Handling instruction in the
chapter 3. Warnings & Cautions.
TakespecialcaretotheexwhenEnsurethattheFLASHexis
positionedcorrectly.Theexmustnotbebendedortwisted.
7. Remove the adhesive remains. 8. Pay attention to the right position of the CAMERA MODULE.

17 CONFIDENTIAL
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6220classic RM-328/RM-387
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Service Manual Level 1&2
9. Align the markings of the new KEYMAT ADHESIVE with the
UI ASSY. Ensure that the ADHESIVE is glued well and carefully
remove the carrier foil.
10. Connect the UI SHEET ASSY.
11. Always use a new MICROPHONE GASKET when
assembling the unit.
12. Place the DECK ASSY on the PWB.
13. Fit the MEMORY CARD LATCH to the DECK ASSY (1) and close
it (2).
14. Tighten the screws to the torque of 18Ncm in the order
shown.
15. If the DISPLAY ADHESIVE has been re-used more than TWO
times or it is dirty, dusty or partly missing, then use a new DECK
ASSY. Remember to clean adhesive residues from LCD when
using new DECK.
16.SecuretheLCDonthetopsiderstandthenplace
it onto the DECK ASSY.

18 CONFIDENTIAL
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Page (18) ISSUE 1
Service Manual Level 1&2
17.CarefullyplacetheleftsiderstsothatKEYMATlocking
snaps does not get damaged. KEYMAT must be pressed at least
3 seconds from number key area to ensure that adhesive sticks
on the KEYMAT.