Norac UC7 User manual

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Rogator–ActiveWingRoll(2018+)
(900,1100,1300)
UC7BoomHeightControlSystem
InstallationManual
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Copyright2019byNORACSystemsInternationalInc.
ReorderP/N:UC7‐BC‐RG12A‐INSTRevE(Rogator–ActiveWingRoll(2018+)(900,1100,1300))
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NOTICE:NORACSystemsInternationalInc.reservestherighttoimproveproductsandtheirspecificationswithoutnoticeandwithouttherequirementtoupdate
productssoldpreviously.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Thetechnicalinformationinthismanual
wasreviewedatthetimeofapprovalforpublication.
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Contents
1  Introduction..........................................................................................................................1 
2  TechnicalSpecifications........................................................................................................2 
3  PartsOverview......................................................................................................................3 
4  Pre‐InstallationChecklist.......................................................................................................9 
5  HydraulicInstallation...........................................................................................................10 
6  UltrasonicSensorInstallation..............................................................................................18 
7  ElectronicInstallation..........................................................................................................22 
8  WingRollCylinderAirBleedProcedure..............................................................................27 
9  SoftwareSetup....................................................................................................................28 
10  CableSchematics.................................................................................................................29 
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1  Introduction
CongratulationsonyourpurchaseoftheNORACBoomHeightControlSystem.Thissystemismanufactured
withtopqualitycomponentsandisengineeredusingthelatesttechnology to provide operating reliability
unmatchedforyearstocome.
Whenproperlyusedthesystemcanprovideprotectionfromsprayerboomdamage,improvesprayerefficiency,
andensurechemicalsareappliedcorrectly.
Please take the time to read this manual completely before attempting to install the system.  A thorough
understandingofthismanualwillensurethatyoureceivethemaximumbenefitfromthesystem.
Your input can help make us better!  If you find issues or have suggestions regarding the parts list or the
installationprocedure,pleasedon’thesitatetocontactus.
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Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Allparts
suppliedareselectedtospeciallyfitthesprayertofacilitateacompleteinstallation.However,NORACcannot
guaranteeallpartsfitasintendedduetothevariationsofthesprayerbythemanufacturer.
Pleasereadthismanualinitsentiretybeforeattemptinginstallation.

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PRECISIONDEFINED
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2  TechnicalSpecifications
  CANICES‐3(A)/NMB‐3(A) 
ThisClassAdigitalapparatuscomplieswithCanadianICES‐003.
PursuanttoEMCDirective–Article9,thisproductisnotintendedforresidentialuse.
Table1:SystemSpecifications
SupplyVoltage(rated)  12VDC
SupplyCurrent(rated)  10A
HydraulicPressure(maximum)  3300psi
BaudRate  250kbps
OperatingTemperatureRange  0°Cto80°C
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3 PartsOverview
3.1. ElectronicInstallationOverview
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Figure1:ElectronicInstallationOverview

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3.2. HydraulicPlumbingSchematic
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Figure2:HydraulicPlumbingSchematic

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3.3. ListofParts
Item PartNumber Name Quantity
B05 44706‐01 KITCABLETIEBLACK10PCS21IN150PCS7.5IN 2
B07 44749 BRACKETWRC80MMV1 1
B11 44695‐4 MOUNTINGBRACKETUC3SENSOR6INLG 1
B12 411275 BRKT,MTGSENSORLPEXTRIGHT 2
B13 411276 BRKT,MTGSENSORLPEXTLEFT 2
B15 50920 MOUNTINGBRACKET90DEGMANIFOLD509 1
B20 44971‐01 SENSORMOUNTINGBRACKETLOWPROFILE16GA‐NOMOUNTINGHARDWARE 4
C01 43220‐0.5 CABLENETWORK14AWG0.5M 3
C03 43220‐05 CABLENETWORK14AWG5M 2
C04 43220‐01 CABLENETWORK14AWG1M 1
C05 43210‐15 CABLENETWORK18AWG15M 4
C10 50130‐01 CABLEVALVE4‐PINDTTO2‐PINDT 3
C11 50120‐01 CABLETEMPERATUREPROBE 1
E01 50000 HCM1MODULE 1
E07 50300 MAXSENSOR 5
E08 50200 CANBUSREPEATER 1
E10 43760 NETWORKCOUPLER3‐WAY 3
E11 43765 NETWORKCOUPLER8‐WAY 1
E12 43764 NETWORKCOUPLER2‐WAY 2
E20 43764T NETWORKCOUPLER2‐WAYWITHTERMINATOR 4
H01 44863‐47 HOSEASSEMBLY122R2‐06175INL6FORX6FORX 1
H02 44863‐25 HOSEASSEMBLY122R2‐06136INL6FORX6FORX 1
H03 44863‐48 HOSEASSEMBLY122R2‐0640INL6FORX906FORX 3
H04 44863‐46 HOSEASSEMBLY122R2‐0640INL6FORX908FORX 1
H06 44863‐31 HOSEASSEMBLY122R2‐06106INL6FORX6FORX 4
H10 44865‐54 HYDRAULICSFITTINGKIT‐RG6 1
H11 44865‐75 HYDRAULICSFITTINGKIT‐AWR1 1
H12 44868 ACCUMULATOR10CUINCH,0.161L,900PSI 2
H13 44862‐18 HOSEASSEMBLY122R2‐0418INL6FORX6FORX 2
H14 44917 COUPLINGHYD6MB‐6MORMACHINEDORB 2
H20 44981 WINGROLLCYLINDER80MMW/POSITIONSENSOR 1
H21 44792‐111 ROLLPOSITIONDAMPER40.86IARG 1
H22 44750‐10 HARDWAREMOUNTINGLINEARROLL‐ROGATORLTUPPER 1
H23 44750‐11 HARDWAREMOUNTINGLINEARROLL‐ROGATORLTLOWER 1
M02 UC7‐BC‐RG12A‐INST MANUALINSTALLATIONUC7ROGATOR‐ACTIVEWINGROLL120'(2012+) 1
M04 100594 BOLTHEXNCGR5PLTD1/2X1 2
M05 106706 MOUNTINGCLIPHCM1 2
M06 100868 NUTLOCKNYLONNCPLTD1/2IN 2
M07 106849 BUMPERRUBBER 2

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Item PartNumber Name Quantity
M08 106904 BOLT U 304SS .31-18 THD X 1.88 X 2.63 8
M09 106906 NUTLOCKNYLONSS3/8IN 24
M10 106905 BOLTCARRIAGESS3/8X1‐1/4 8
P01 106705 NETWORK4PINCAVITYPLUG 2
P02 106602 NETWORK12PINPLUG(A‐KEY)DT 1
P03 105882 NETWORK6PINPLUG 3
V01 50903 VALVEASSEM3STATIONCCPROPDT 1
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3.3.1. MountingBracketsfor120’Boom
Iftheboomisanearly2012120’productionmodel,thelineardampermountingbracketsmaynothavebeen
installedatthefactory.Thefollowingmountingbracketsareneeded:
PartNumber Name Quantity
44750‐1 BRACKETMOUNTINGLINEARROLLROGATORLT‐UPPER 1
44750‐2 BRACKETMOUNTINGLINEARROLLROGATORLT‐LOWER 1
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3.3.2. ToolsRequired
Thislistisintendedtobeaguidelineforwhatisrequiredforinstallation.Additionaltoolsmayberequiredor
mayworkbetter.
 SAEWrenches(sizes7/16"to1")
 Side‐CuttingPliers(forcableties)
 PowerDrill
 5/8"DrillBit
 TapeMeasure
 CenterPunchandSmallHammer(Optional)
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3.3.3. HydraulicFittingKitDetails(P/N:44865‐54)
Item PartNumber Name Quantity Picture
F02 104586 TEEADAPTER‐6FORXR6MORT 3
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F03 104885 TEEADAPTER‐8FORXR8MORT 2
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F05 105327 MALETOFEMALEADAPTER‐12FORX6MOR 4
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F06 106136 PLUG‐12MORP 2
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F07 44917 MALEADAPTER‐6MB6MOR 4
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F08 104369 PLUG‐6MBP 2
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F09 44928 ORIFICEINSERT.047INONEWAY 2
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F11 106137 MALEADAPTER‐10MB8MOR 1
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F12 105338 TEEADAPTER‐12FORXR12MORT 1
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F13 105732 MALETOFEMALEADAPTER‐8MOR12FORX 1
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F14 104884 MALETOFEMALEADAPTER‐6MOR8FORX 1
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Notallfittingsareusedforthisinstallation.
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:

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3.3.4. HydraulicFittingKitDetails(P/N:44865‐75)
Item PartNumber Name Quantity Picture
F12 44917 MALEADAPTER‐6MB6MOR 6
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F13 104586 TEEADAPTER‐6FORXR6MORT 4
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F14 104590 90DEGADAPTER‐6MOR6FORX90 9
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Notallfittingsareusedforthisinstallation.
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Donotusehighspeedpowertools/drillswheninstallinghardware.
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TheuseofdielectricgreaseisnotrecommendedonanyNORACelectricalconnections.
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ToensureallstainlesssteelhardwaredoesnotgallorseizeapplyalightcoatingofthesuppliedPermatex
Anti‐seizegreasetoallthreadedpartsuponinstallation.PermatexAnti‐seizelubricantispreferred,butother
similaranti‐seizeproductsmaybeused.
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:

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4  Pre‐InstallationChecklist
Thepre‐installchecklistisnecessarytochecktheexistingsprayerfunctionalitybeforetheinstallation.
1. Unfoldthesprayeroveraflat,unobstructedarea(i.e.nopowerlines…etc.).
2. Ensureallboom‐foldoperationsarefunctional(placeacheckmarkinboxesbelow).
3. Bringenginetofield‐operationalRPMandrecordbelow.
4. Recordthetime(seconds)ittakesforafullstrokeforallboom functions.  To ensure repeatable
measurements,taketheaverageof3trials.
5. NotallsprayerswillhavethefunctionslistedbelowinFigure3.

Ensuretheboomhassufficienttravelsoitdoesnotcontactthegroundduringthesetests.

Figure3:Pre‐InstallBoomSpeeds



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5  HydraulicInstallation

Ensureallpressurehasbeenbledfromthesystembeforedisconnecting any lines or fittings.  Hydraulic
pressurewillexistonthewingtiltcircuitsunlessthewingsarebeingsupportedbyothermeans.Thehydraulic
installationmaybeperformedwiththewingsintransportposition,restingonthegroundorwith thetilt
cylindersfullyextended.

Component failure due to oil contamination is not covered undertheNORACsystemwarranty.Itis
recommendedthataqualifiedtechnicianperformthehydraulicinstallation.
5.1. ValveBlockAssembly
1. Onacleansurfaceremovetheplasticplugsfromtheblock.
2. Installthe6MB‐6MOR(F07)fittingsintothe“P”and“T”ports.Tightento18ft‐lbs(24Nm).
3. Insertthetwoorifices(F09)intothe“B”portsofthetwostationsclosesttothe“P”and“T”portswiththe
notchfacingout.
4. Installthe6MB‐6MOR(F07)fittingsintothe“B”ports.Tightento18ft‐lbs(24Nm).
5. Installthe6MBP(F08)plugsintothe“A”portsofthetwostationsclosesttothe“P”and“T”ports.Tighten
to18ft‐lbs(24Nm).
6. Installthe6MB‐6MOR(*F12)fittingsintothe“A”and“B”portsofthe3
rd
stationoftheblock.Tightento
18ft‐lbs(24Nm).

Figure4:NORACValveBlockDetails


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5.2. ValveBlockMounting
1. AsuitablemountinglocationforthevalveblockisillustratedinFigure6.
2. Mountthemanifoldtothebracket(B15)usingthehardwaresupplied.
3. Attachthemountingbracketandvalvetothesprayerusingtheremininghardware.
4. Cutoffexcessboltorstudlengthifnecessary.

Figure5:ManifoldMountedtoBracket

Figure6:ValveBlockMounting

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5.3. WingRollCylinderMounting
1. Drilltwo(2)5/8inchholesinthecrossmemberbelowtherearcatwalkfourteeninches(14”)infromthe
rightsidetomountthewingrollcylindertotheboom.Theholesmustbespaced100mm(3.94”)apart.
2. Installthewingrollcylindermountingbracket(B07)ontotheboomframeusingthesuppliedhardware
(M4,M6).Tightenhardwareto60‐70ft‐lb(81‐95Nm).
3. Installfour(4)6MB‐6MORfittings(*F12)ontothe“1”,“2”,“3”,and“4”outerportsonthewingrollcylinder
(H20).
4. Mountthewingrollcylinder(H20)usingthesuppliedclamps.Installthewingrollcylinderwiththecable
endpointingtowardstheright‐handwing(whenlookingfromtherearofthesprayer).

Figure7:WingRollCylinderInstalledontheBoomFrame(whenlookingfromtherear)
Cylindermaynotbeexactlyasshown.

CableEnd

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5.4. LinearDamperInstallation

Beforecontinuing,tiltboththeleftandrightboomsuptothetopoftheirstroketomakeiteasiertorotate
theboom.
1. Beforeinstallingthelineardamper,thefactorysprings,dampersandrubberbumpersmustberemoved
fromthesprayer.TheLargeTreesprings,dampers,andbumpersareshowninFigure8andFigure9.The
SmallTreesprings,dampers,andbumpersareshowninFigure10.
2. ForLargeTreesprayers,installtheincludedrubberbumpers(M07)inplaceoftheoriginalones.
3. SmallTreesprayersdonotneedrubberbumpersinstalled.

Figure8:LargeTree‐AGCOFactorySpringandDamperLocation


Figure9:LargeTreeBumperLocation

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Figure10:SmallTree‐AGCOFactorySpring,Damper,andRubberBumperLocation

Figure11:LinearDamperMountingLocation–Small
TreewithFactoryMountingBrackets

Figure12:LinearDamperMountingLocation–Large
TreewithFactoryMountingBrackets

Figure13:LinearDamperMountingLocation–LargeTreewithAftermarketMountingBrackets

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4. Usingtheincluded1inchbolt,washers,andspacers,installtheendofthelineardamperwiththehydraulic
portontothetopmountingbracket.Thespacersmustbeinstalledasshown.


LargeTree(BoltInsertedfromRear)


SmallTree(BoltInsertedfromFront)
Figure14:TopRollPositionDamperMount
5. Usingtheother1inchboltandincludedspacers,attachtherodendofthedampertothebottommount.


Figure15:BottomRollPositionDamperMount
6. Tightenboththetopandbottomlineardampermountingboltsto500ft‐lbs(678Nm).


FlatWasher ThickSpacer ThinSpacer
FlatWasher ThickSpacers FlatWasher FlatWasher ThickSpacer ThinSpacer
FlatWasher

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5.5. HydraulicPlumbing

Fromthispointonintheinstallationtheboomswillbeinoperativeuntilthehydraulicsarefullyinstalled.
1. AftertheNORACvalveismounted,thehydraulichosesandfittingscanbeplumbed.Theplumbingforthe
hydrauliccircuitisshownschematicallyinFigure2.
2. DisconnectthetanklineattheRogatorvalveblockandinsertthe8FORXR‐8MORTtee(F03).
3. ConnectthestraightendofhoseH04tothetee(F03)androutetotheNORACvalveblock.
4. DisconnectthepressurelineattheRogatorvalveblockandinsertthe6FORXR‐6MORTtee(F02).
5. ConnectthestraightendofhoseH03tothetee(F02)androutetotheNORACvalveblock.
6. ConnecthoseH03tothepressureportandhoseH04tothetankportontheNORACvalveblock.
7. Disconnectandremovetheexistingleftandrightraiselines.
8. Insertthe12FORX‐6MORfitting(F05)intotheleftandrightraiseportsontheRogatorvalveblock.
9. Connecta6FORXR‐6MORTtee(F02)toeachF05fitting.
10. Connectthestraightendsoftwo(2)hosesH03tofittingsF02androutethehosestotheNORACvalve
block.
11. Connecta6FORXR‐6MORTtee(*F13)toeach“B”portonthefirsttwostationsontheNORACvalveblock.
12. ConnecthosesH03tothe*F13teefittingsonthecorrespondingleftandright“B”portsontheNORAC
valveblock.
13. Connecttheleftraiseline(H01)tothetee(F02)ontheleftportontheRogatorvalveblock.Connectthe
rightraiseline(H02)tothetee(F02)ontherightportontheRogatorvalveblock.Routethehosestothe
tiltcylinders.H01islongerthanH02sincetheNORACvalveblockisnormallylocatedontherightsideof
thesprayer.
14. ConnectH01andH02tothecylindersusingthe12FORX‐6MORfittings(F05).
15. Theexistinglowerlinesdonotneedtobemodified.LeavetheselinesconnectedtotheRogatorvalve
block.
16. ConnecthosesH06tothetees(*F13)onthe“B”portsontheNORACvalveblock.
17. Installfour(4)6MOR‐6FORX90fittings(*F14)ontothe*F12fittingsoneachportonthewingrollcylinder
(H20).

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18. Installtwo(2)6FORXR‐6MORTtees(*F13)ontothe*F14fittingsonthe“1”and“2”portsofthewingroll
cylinder(H20).
19. ConnecthoseH06fromtheright“raise”linetothe*F13teeonthe“2”portonthewingrollcylinder(H20).
20. ConnecthoseH06fromtheleft“raise”linetothe*F13teeonthe“1”portonthewingrollcylinder(H20).
21. ConnecthoseH06betweenthe“3”portonthewingrollcylinder(H20)andthe“B”portonthe3
rd
station
oftheNORACvalveblock.
22. ConnecthoseH06betweenthe“4”portonthewingrollcylinder(H20)andthe“A”portonthe3
rd
station
oftheNORACvalveblock.
23. ConnecthosesH13tothefreeendsofthe*F13teesonthe“1”and“2”portsofthewingrollcylinder.
24. ConnecttheotherendofhosesH13totheaccumulators(H12)using6MB‐6MORfittings(H14).

Figure16:AccumulatorInstallationLocation(LookingfromAbove)

Startupthesprayerandtestthesprayer’sfunctionality.Unfoldtheboomsandraise/lowereachboomand
themainsection.Ensurethattherearenoleaks. 

Accumulators(H12)
WingRollCylinder
–CableEnd