Norac UC5 Topcon X30 User manual

Hagie (STS10/12 120’) 2014+
Installation Manual
HG06

Printed in Canada
Copyright 2008 by NORAC Systems International Inc.
Reorder P/N: UC5-BC-HG06-INST Rev K (Hagie STS10/12 120’ 2014+)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction................................................................................................................ 1
2Technical Specifications ............................................................................................ 2
3General UC5 System Layout.................................................................................... 3
4Kit Parts ...................................................................................................................... 4
5Ultrasonic Sensor Installation .................................................................................. 8
6Roll Sensor Installation............................................................................................ 11
7Module Installation .................................................................................................. 15
8Connecting the Sensors to the CANbus ............................................................... 19
9Hydraulic Installation .............................................................................................. 20
10Cable Drawings ........................................................................................................ 22

1
1Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2Technical Specifications
CAN ICES-3(A)/NMB-3(A)
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at their
own expense.
This Class A digital apparatus complies with Canadian ICES-003.
Pursuant to EMC Directive – Article 9, this product is not intended for residential use.
Table 1: System Specifications
Supply Voltage (rated) 12VDC
Supply Current (rated) 10
A
Hydraulic Pressure (maximum) 3300 psi
Baud Rate 250 kbps
Clock Frequency (maximum) 96 MHz
Solenoid Valve PWM Frequency 300 Hz
Ultrasonic Sensor Transmit Frequency 50 kHz
Operating Temperature Range 0°C to 80°C

3
3General UC5 System Layout
Figure 1 illustrates the general layout of the UC5 system components:
Figure 1: General UC5 System Layout

4
4Kit Parts
4.1 Kit Overview
Figure 2: HG06 System Parts

5
4.2 Hydraulic Plumbing
Figure 3: HG06 Hydraulic Plumbing Parts

6
4.3 UC5-CAB-HG06-HG07 – HG06/HG07 Cab Kit Parts List (Hagie
Kit Number – 693756)
Item NORAC Part Number Hagie Part Number Name Quantity
C01 43260-13 693142 CABLE UC5 NETWORK HAGIE STS CAB TO BULKHEAD 1
C30 43250-19 693746 CABLE UC5 BATTERY 4-PIN DT FUSED (ECU & SIG) 1
E01 43710 693139 UC5 CONTROLLER MODULE 1
4.4 UC5-BOOM-HG06 – HG06 Boom Kit Parts List (Hagie Kit
Number – 693760)
Item NORAC Part Number Hagie Part Number Name Quantity
C02 43220-07 693806 CABLE UC5 NETWORK 14 AWG 7M 2
C03 43260-26 693078 CABLE UC5 NETWORK HAGIE 12 PIN DT (B-KEY) TO 6 PIN DT - 90" 1
C04 43260-12 693135 CABLE UC5 NETWORK HAGIE STS BOOM DISCONNECT TO 8-WAY 1
C05 43220-0.5 693757 CABLE UC5 NETWORK 14 AWG 0.5M 1
C06 43220-03 693758 CABLE UC5 NETWORK 14 AWG 3M 1
C07 43220-15 693805 CABLE UC5 NETWORK 14 AWG 15M 2
C08 43220-01 693741 CABLE UC5 NETWORK 14 AWG 1M 2
C09 43260-27 693077 CABLE UC5 NETWORK HAGIE 12 PIN DT (B-KEY) TO 6 PIN DT - 10" 2
E04 43741 693165 UC5 ROLL SENSOR VER. 2 3
E05 43750 693113 UC5 ULTRASONIC SENSOR 5
E10 43760 693147 UC5 NETWORK COUPLER 3-WAY 3
E11 43765 693131 UC5 NETWORK COUPLER 8-WAY 1
E12 43764 693128 UC5 NETWORK COUPLER 2-WAY 2
E20 43764T 693146 UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2
M02 UC5-BC-HG06-INST 693159 MANUAL INSTALLATION UC5 HAGIE STS10/12 120' 1
M05 106562 693743 SCREW MACH HEX SS 6-32X1/2 IN 6
P03 105882 693800 UC5 NETWORK 6 PIN PLUG 2

7
4.5 UC5-HYD-HG06 – HG06 Hydraulics Kit Parts List (Hagie Kit
Number – 693761)
Item NORAC Part Number Hagie Part Number Name Quantity
C10 43230-16 693749 CABLE UC5 VALVE HAGIE 2014 1
C20 43240-37 693750 CABLE UC5 INTERFACE HAGIE 2014 1
E02 43720 693133 UC5 VALVE MODULE 1
E03 43732 693751 UC5 INPUT MODULE PASS THRU 1
P01 106034 693752 UC5 NETWORK 2 PIN PLUG 2
P02 106602 693801 UC5 NETWORK 12 PIN PLUG (A-KEY) 1
V01 44960D 606456 VALVE BLOCK ASSEMBLY 3 STATION CC/LS PROP DT 4 BOLT 1
Do not use high speed power tools/drills when installing hardware.
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease to all threaded parts upon installation.
Permatex Anti-seize lubricant is preferred, but other similar anti-seize products
may be used.

8
5Ultrasonic Sensor Installation
5.1 Ultrasonic Sensor Serial Number Arrangement
When installing the UC5 sensors, start with the smallest serial number on the left-hand side,
and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial
number stamped on the sensor housing.
Apply a light coating of the supplied Permatex Anti-seize grease to all threaded
parts upon installation.
Figure 4: Sensor Serial Number Arrangement

9
5.2 Wing Sensor Installation
1. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor
cable behind the bracket so that it will not interfere with the sensor readings.
Figure 5: Inner Sensor
Figure 6: Outer Sensor

10
5.3 Main Lift Sensor Installation
1. Mount the ultrasonic sensor to the main lift bracket.
Figure 7: Main Lift Sensor Mounting

11
6Roll Sensor Installation
The orientation of all roll sensors to the roll sensor bracket will depend on the bracket
mounting. The roll sensor CANbus connector must be pointing towards the right side of the
sprayer.
When mounting the roll sensors, mount one to the boom frame – lowest serial number, one
to boom carrier frame (intermediate frame - non-pivoting portion of the sprayer) and one to
the chassis (reference frame) – highest serial number.
Figure 8: Roll Sensor Orientation - Connector Facing Right Wing

12
6.1 Boom Frame Roll Sensor Mounting
1. Install the roll sensor with the lowest serial number onto the roll sensor tab using the #6
hex head machine screws provided (M05) (Figure 9). Tighten screws to 10 in-lbs (1.1
Nm). The roll sensor must be mounted with the connector facing the right boom.
Ensure the boom frame roll sensor does not collide with any parts and the cable
has sufficient slack for the boom to travel though its entire range of motion.
Figure 9: Boom Frame Roll Sensor Mounting

13
6.2 Intermediate Frame Roll Sensor Mounting
1. Mount the intermediate frame roll sensor onto the roll sensor tab on the square grey frame
using the #6 hex head machine screws provided (M05) (Figure 10). Tighten screws to 10
in-lbs (1.1 Nm). The roll sensor must be mounted with the connector facing the right
boom.
Figure 10: Intermediate Frame Roll Sensor Mounting

14
6.3 Reference Frame Roll Sensor Mounting
1. Install the roll sensor with the highest serial number onto the sprayer chassis using the #6
hex head machine screws provided (M05) (Figure 11). Tighten screws to 10 in-lbs (1.1
Nm).
Figure 11: Reference Frame Roll Sensor Mounting

15
7Module Installation
7.1 Control Module
1. Refer to Figure 2 and Figure 12.
2. Mount the control module (E01) in the console (Figure 13).
3. Connect the display cable to the Control Module Display Bus (end of the control module
with only one Deutsch connector).
4. Connect the power cable (C30) to one of the two CANbus connectors on the control
module. Be sure that the power is connected to a switched power supply.
5. Route cable C01 from the other CANbus connector to the cab knock outs.
6. Connect cable C03 to cable C01 at the cab knock outs. Connect a 3-way coupler (E10)
between cable C03 and cable C09. Connect cable C09 to cable C04. Route cable C04
towards the valve block.
Figure 12: Control Module Layout
Figure 13: Control Module Mounting

16
7.2 Valve Module
1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin
Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up.
Figure 14: Valve Module
2. Verify the valve coil connectors are oriented vertically (Figure 15).
Figure 15: Align Coils
3. Place the valve module between the valve coils. Slide a valve mounting bracket over the
connectors of the valve module and the valve coil connectors. This may require flexing the
plastic bracket slightly (Figure 16).
4. Ensure the bracket is pushed over the connectors far enough to allow the clips to engage
behind the valve connectors.
5. With the valve module securely mounted to the valve block, connect 2-pin Deutsch plugs
on the valve cable (C10) to the valve coils (Figure 14).
Output
Number
Normal Function
1 Right Up
2 Right Down
3 Left Up
4 Left Down
5 Main Up
6 Main Down
7 Option 3
8 Option 4

17
Figure 16: Valve Module Bracket Installation
Figure 17: Valve Module - Valve Coil Connections
6. Connect cable C04 to one of the valve module CANbus connectors.
7. Route cable C08 from the other CANbus connector to the input module.
8. Insert the 2-pin plug (P01) into the unused 2-pin connectors on the valve module.
9. Route the 12-pin Deutsch connector on C10 toward the input module.
10. Connect the temperature probe to the valve block using the supplied 3/8” x 1/2” bolt.
Tank Port
Pressure Port
Sense Port Left Tilt Ports
Right Tilt Ports
3rd Station Ports