Norac UC5 Topcon X30 User manual

J
ohn Deere R-Series
Active Wing Roll Control
Installation Manual
J
D12A

Printed in Canada
Copyright 2015 by NORAC Systems International Inc.
Reorder P/N: UC5-BC-JD12A-INST Rev D (John Deere R-Series Active Wing Roll Control)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction................................................................................................................ 1
2Technical Specifications ............................................................................................ 2
3General UC5 System Layout.................................................................................... 3
4Kit Parts ...................................................................................................................... 4
5Pre-Install Checklist................................................................................................. 10
6Ultrasonic Sensor Installation ................................................................................ 11
7Position Sensor Installation .................................................................................... 17
8Module Installation .................................................................................................. 18
9Connecting the Sensors to the CANbus ............................................................... 23
10Hydraulic Installation .............................................................................................. 24
11Software Setup......................................................................................................... 33
12Cable Drawings ........................................................................................................ 40
13Appendix A: Optional Severe Terrain Sensor Mounting .................................... 46

1
1Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2Technical Specifications
CAN ICES-3(A)/NMB-3(A)
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at their
own expense.
This Class A digital apparatus complies with Canadian ICES-003.
Pursuant to EMC Directive – Article 9, this product is not intended for residential use.
Table 1: System Specifications
Supply Voltage (rated) 12VDC
Supply Current (rated) 10
A
Hydraulic Pressure (maximum) 3300 psi
Baud Rate 250 kbps
Clock Frequency (maximum) 96 MHz
Solenoid Valve PWM Frequency 300 Hz
Ultrasonic Sensor Transmit Frequency 50 kHz
Operating Temperature Range 0°C to 80°C

3
3General UC5 System Layout
Figure 1 illustrates the general layout of the UC5 system components:
Figure 1: General UC5 System Layout

4
4Kit Parts
4.1 Kit Overview
Figure 2: JD12A System Parts

5
4.2 Hydraulic Plumbing
Figure 3: JD12A Hydraulic Plumbing

6
4.3 List of Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B07 44745 MOUNTING BRACKET WRC JD R SERIES 1
B08 45032-1 BRACKET POSITION SENSOR 2
B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
B20 44971 SENSOR MOUNTING BRACKET LOW PROFILE 16GA 2
C01 43220-10 CABLE UC5 NETWORK 14 AWG 10M 1
C02 43220-01 CABLE UC5 NETWORK 14 AWG 1M 4
C03 43220-03 CABLE UC5 NETWORK 14 AWG 3M 1
C05 43210-20 CABLE UC5 NETWORK 18 AWG 20M 2
C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 8
C20 43240-41 CABLE UC5 INTERFACE TILT DT R4038 1
C21 43240-38 CABLE UC5 INTERFACE JOHN DEERE R4030 4038 ML 1
C30 43250-07 CABLE UC5 BATTERY JD FUSED 1
E01 43710 UC5 CONTROLLER MODULE 1
E02 43720 UC5 VALVE MODULE 1
E03 43732 UC5 INPUT MODULE PASS THRU 1
E05 43750 UC5 ULTRASONIC SENSOR 3
E06 45030 UC5 POSITION SENSOR NF W/O HARDWARE 1
E11 43765 UC5 NETWORK COUPLER 8-WAY 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 3
E20 43764T UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2
H01 44863-23 HOSE ASSEMBLY 122R2-06 32IN L 6FORX 6FORX 8
H02 44863-25 HOSE ASSEMBLY 122R2-06 136 IN L 6FORX 6FORX 4
H03 44862-13 HOSE ASSEMBLY 122R2-04 36 IN L 4FORX 4FORX90 1
H10 44865-70 HYDRAULICS FITTING KIT - JD12 1
H11 44865-75 HYDRAULICS FITTING KIT - AWR1 1
H20 44978 WING ROLL CYLINDER W/POSITION SENSOR 1
M02 UC5-BC-JD12A-INST MANUAL INSTALLATION UC5 JOHN DEERE R-SERIES ACTIVE WING ROLL 1
M07 106610 BOLT HEX SS 5/16X4.5 8
M08 100870 NUT LOCK NYLON SS 5/16 IN 8
M09 103025 WASHER FLAT SS 5/16 IN 16
M10 101374 BOLT CARRIAGE SS 3/8X3 2

7
Item Part Number Name Quantity
P02 106602 UC5 NETWORK 12 PIN PLUG (A-KEY) 1
P03 105882 UC5 NETWORK 6 PIN PLUG 2
V01 44960D VALVE BLOCK ASSEM 3 STATION CC/LS PROP DT 4 1
V02 44962D VALVE ASSEMBLY EXPANSION DPOC PROP DT 4 BOLT 1
Do not use high speed power tools/drills when installing hardware.
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease to all threaded parts upon installation.
Permatex Anti-seize lubricant is preferred, but other similar anti-seize products
may be used.

8
4.4 Hydraulic Fitting Kit Details (P/N: 44865-70)
Item Part Number Name Quantity
Picture
F01 44917 MALE ADAPTER - 6MB 6MOR 7
F02 44929 ORIFICE INSERT .0625 IN ONE WAY 4
F04 104369 PLUG - 6MBP 1
F05 104586 TEE ADAPTER - 6FORXR 6MORT 6
F06 104590 90 DEG ADAPTER - 6MOR 6FORX90 6
F07 104884 MALE TO FEMALE ADAPTER - 6MOR 8FORX 2
F08 104885 TEE ADAPTER - 8FORXR 8MORT 2
F09 104693 MALE ADAPTER - 4MB 4MOR 1
F10 105226 MALE TO FEMALE ADAPTER - 4MOR 6FORX 1
F11 105500 SETSCREW 1/4X3/8 1

9
4.5 Hydraulic Fitting Kit Details (P/N: 44865-75)
Item Part Number Name Quantity
Picture
F12 44917 MALE ADAPTER - 6MB 6MOR 6
F13 104586 TEE ADAPTER - 6FORXR 6MORT 4
F14 104590 90 DEG ADAPTER - 6MOR 6FORX90 9
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:

10
5Pre-Install Checklist
The pre-install checklist is necessary to check the existing sprayer functionality before the
installation.
1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.).
2. Ensure all boom-fold operations are functional (place a check mark in boxes below).
3. Bring engine to field-operational RPM and record below.
4. Record the time (seconds) it takes for a full stroke for all boom functions. To ensure
repeatable measurements, take the average of 3 trials.
5. Not all sprayers will have the functions listed below in Figure 4.
Ensure the boom has sufficient travel so it does not contact the ground during
these tests.
Figure 4: Pre-Install Boom Speeds

11
6Ultrasonic Sensor Installation
6.1 Ultrasonic Sensor Serial Number Arrangement
When installing the UC5 sensors, start with the smallest serial number on the left-hand side,
and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial
number stamped on the sensor housing.
Apply a light coating of the supplied Permatex Anti-seize grease to all threaded
parts upon installation.
Figure 5: Sensor Serial Number Arrangement

12
6.2 Ultrasonic Wing Sensor Mounting Guidelines
The following guidelines will ensure optimal sensor performance and prevent sensor
measurement error.
1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground.
2. Ensure that there are no obstructions within a 12-inch diameter circle projected directly
below the center of the sensor.
3. The sensor should be approximately vertical at normal operating heights.
Figure 6: Sensor Mounting Guidelines

13
6.3 Low Profile Bracket Mounting Guidelines
1. Minimize the distance between the bolts to prevent bending the bracket and prevent the
bracket from loosening over time.
2. Ensure the bracket is mounted tight against the bottom of the boom, minimizing the
distance between the boom structure and the angled flange.
Figure 7: Bracket Mounting Guidelines
A problem can arise if a sensor is not mounted correctly. It is possible for the
sensor to read off of the boom instead of the ground. This may only become
apparent once the control system is switched from soil to crop mode.
Also be careful that the sensor bracket does not collide with any other part of the
boom when the boom is folded to transport position. If possible, mount the sensor
brackets while the booms are folded to ensure they will not cause interference.

14
6.4 Wing Sensor Installation
1. The sensor bracket should be oriented forward (ahead of the boom).
2. Typically the best mounting location for the wing sensor brackets will be near the end of
the boom tips, approximately two feet (60cm) from the end.
3. Depending on the boom design, some breakaway sections will lift upwards as they break
back. If the sensor is mounted to this portion of the boom, the system will force the boom
downwards towards the ground as the boom folds backwards.
4. Use M07, M08 and M09 in place of the supplied hardware to mount the brackets.
5. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor
cable either through hole in the back or through the side cut-out and behind the bracket.
Ensure the cable is clear of moving parts and will not be damaged during folding.
Figure 8: Bracket Mounting Example
Figure 9: Wing Sensor Bracket Mounting
If the Severe Terrain option is being installed, refer to Appendix A: Optional Severe Terrain
Sensor Mounting for instuctions on mounting the inner sensor brackets.
Front

15
6.5 Ultrasonic Main Lift Sensor Mounting Guidelines
The following guidelines will ensure optimal sensor performance and prevent sensor
measurement error.
1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground.
2. The centerline of the acoustic cone should be approximately vertical at normal operating
heights.
3. The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom
structure. (This does not apply for the main lift sensor)
4. The bottom of the sensor must be at least 9 inches above the spray nozzles.
5. Ensure there are no other obstructions with a 12 inch (23 cm) diameter circle projected
directly below the sensor.

16
6.6 Main Lift Sensor Installation
Figure 10: Main Lift Bracket Assembly
1. The main lift bracket should position the sensor approximately in the center of the sprayer,
forward of the boom. An example of this mounting is illustrated in Figure 11.
2. Discard the bolts included with the bracket. Use the 3/8”x3” bolts (M10) to mount the
bracket.
3. Mount the ultrasonic sensor to the main lift bracket. Run the sensor cable along the main
lift bracket tube.
Figure 11: Example Mounting of the Main Lift Bracket
Avoid mounting the main lift sensor over or near a wheel-track. Measurements
from the wheel-track do not provide an accurate crop height and will cause
measurement and control error.
Ensure the bracket does not collide with any other part of the sprayer throughout
the full range of main lift motion.

17
7Position Sensor Installation
1. The position sensor (E06) should be mounted such that the largest amount of travel of the
sensor can be utilized without exceeding the travel limit. The sensor install length is 17”
(430mm) center to center with ±3.5” (±90mm) travel recommended. It should be mounted
with the cable on the bottom in a location where the sensor will not bind or contact. Roll
the boom fully in each direction and take measurements to ensure the travel limit is not
exceeded.
Figure 12: Position Sensor Mounting
2. Mount the position sensor to the brackets using the mounting hardware as shown in
Figure 13.
Figure 13: Mounting Hardware
Colla
r
Bolt Nut Nut