Nordson Z-AXIS HBM Series Operating instructions

Machine
Z-AXIS
Operating and maintenance manual
Model
Serial No./Year of manufacture i
GB
HBM _ _

All copy rights of this manual are reserved to Nordson®.
The text and the numbering system can not be used in any other form
without written permission from Nordson®.
NB: descriptions and illustrations in this publication are simplified.
ForeventualtechnicalreasonsNordson®reservestherighttomodifytheir
product data or features without any prior notice.
IMPORTER CUSTOMER
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NO.:
ISSUE NO. : 1.3
TITLE OF THE DOCUMENT :
OPERATING AND MAINTENANCE MANUAL
SERIAL NO. : DATE :
DESCRIPTION
JOB ORDER NO.:
ISSUE DATE
NO.
Prepared
CUSTOMER:
Controlled Approved
1.0 12/09/03 General revision
1.1 07/09/06 General revision
1.2 01/09/08 General revision
1.3 16/07/10 General revision

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CONTENTS
CHAPTER 0.0 INTRODUCTION
0.1 Document identification Page 2
0.2 Object of the document Page 2
0.3 General conditions Page 2
0.4 Identification data of the manufacturer Page 3
0.5 Nordson International Page 4
0.6 How to read and use the "operating and maintenance manual" Page 6
0.6.1 Symbols used in the manual Page 7
0.7 Machine updates Page 8
0.8 How to ask for further copies Page 8
0.9 Responsibilities Page 9
CHAPTER 1.0 TECHNICAL ASSISTANCE
CHAPTER 2.0 GENERAL SAFETY
INSTRUCTIONS
2.1 Dangerous areas and placing of safety devices Page 4
2.2 Placing of warning labels Page 5
2.3 General prohibitions Page 6
2.4 General obligations Page 6
2.5 Dangers Page 6
2.6 Advice about lighting Page 6
CHAPTER 3.0 DESCRIPTION OF THE
MACHINE
3.1 Terminology used Page 4
CHAPTER 4.0 TECHNICAL DATA
4.1 Weights and overall dimensions Page 2
CHAPTER 5.0 IDENTIFICATION OF THE
MACHINE
CHAPTER 6.0 FORESEEN AND
UNFORESEEN USE OF THE
MACHINE
6.1 Risidual risks Page 2

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CHAPTER 7.0 MOVING AND TRANSPORT
7.1 Staff qualification Page 3
7.2 Equipment and means to use Page 3
7.3 Advice about lifting Page 4
7.3.1 Lifting with ropes Page 4
7.3.2 Lifting with machines Page 5
7.4 Storage conditions Page 5
7.5 Checking the machine Page 5
CHAPTER 8.0 MACHINE INSTALLATION
8.1 Environmental conditions Page 3
8.2 Need of free spaces Page 3
CHAPTER 9.0 SETTING UP THE MACHINE
9.1 Connection of the Z-axis to the control module Page 2
9.2 Assembly of the reciprocator on the Z-axis Page 3
CHAPTER 10.0 BEFORE START UP
10.1 Staff qualification Page 2
10.2 Foreseen control positions Page 2
10.3 Control boards Page 3
10.4 Stop-commands and their placing Page 4
CHAPTER 11.0 USE OF THE MACHINE
CHAPTER 12.0 MAINTENANCE
12.1 General safety advice Page 2
12.2 Technical competences Page 2
12.3 Periodical maintenance table Page 3
12.4 Summery table of suggested spare partsPage 4
12.5 Replacing gear-motor Page 5
12.6 Pulley replacement Page 11
12.7 Replacing end of stroke sensors Page 15
12.8 Adjustment of trolley wheels Page 19
12.9 Replacing of trolley wheels Page 19
12.10 Replacing and adjusting toothed belt Page 20
12.11Replacing snub pulley Page 23

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12.12 Adjustment max stroke Page 25
12.13 Disassembly of lateral part of the machine Page 27
12.14 Encoder replacement Page 28
CHAPTER 13.0 ALARMS
CHAPTER 14.0 SPARE PARTS
14.1 General advice Page 2
14.2 How to order spare partsPage 3
CHAPTER 15.0 DRAINING OF HARMFUL
SUBSTANCES AND
DISMANTLING THE
MACHINE
CHAPTER 16.0 ATTACHED
oCE plate
oDeclaration of conformity
oWiring diagrams
oRecommended oils
CHAPTER 17.0 PERSONALIZATION/
SPECIAL EXECUTIONS

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TITLE OF THE DOCUMENT :Operating and maintenance manual Z-AXIS HBM
REV.
1.3
Page 1 to 9
0.0 INTRODUCTION
0.1 Document identification Page 2
0.2 Object of the document Page 2
0.3 General conditions Page 2
0.4 Identification data of the manufacturer Page 3
0.5 Nordson International Page 4
0.6 How to read and use the "operating and maintenance manual" Page 6
0.6.1 Symbols used in the manual Page 7
0.7 Machine updates Page 8
0.8 How to ask for further copies Page 8
0.9 Responsibilities Page 9
INTRODUCTION

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CHAPTER 0.0 INTRODUCTION
0.1 Document identification
The operating and maintenance manual is a document issued by Nordson®against a
specific job order and it is an integral part of the machine.
Suchadocumentismarkedwithaserialnumberthatcorrespondstothatofthemachine,
in order to permit tracing and identification.
All copy rights and distribution's rights of this manual and the relevant enclosed
documents are reserved to Nordson®.
0.2 Object of the document
This manual sets out:
nTo provide technicians, workers and maintenance people with instructions,
information and advice on how to work in the best safety conditions.
nTo put the worker in a position to use the machine correctly and safely and to
maintain it in a good and efficient condition.
nTo be able to prove, through the provided information, the compliance of the
machine with the directives in force regarding industrial safety standards.
0.3 General conditions
During the drawing up of this document the following directives have been considered:
nUNI EN ISO 12100-1:2009, Safety of machinery - Basic concepts; general
principles for design:
Part 1 - Basic terminology, methodology (UNI EN ISO 12100-1:2009)
Part 2 - Technical principles and specification (UNI EN ISO 12100-2:2009)
nUNI EN ISO 13849-1:2008, Safety of machinery - Safety-related parts of control
systems - Part 1: General principles for design
nUNI EN ISO 14121-1:2007, Safety of machinery - Principles or risk assessment -
Part 1: Principles
nUNI EN ISO 13857:2008, Safety of machinery - Safety distances to prevent danger
zones being reached by the upper and lower limbs
nUNIEN349:1994 +A1:2008,Safety ofmachinery-Minimumgapstoavoidcrushing
of parts of the human body
nUNI EN ISO 13850:2008, Safety of machinery - Emergency stop equipment -
Functional aspects - Principles for design
nCEI EN 60204-1:A1:2009,Safetyofmachinery-electricalequipmentofthemachines
- Part 1:General rules
DATTENTION : If this machine is an integral part of a plant , it is forbidden to start it unless the whole plant is in compliance with the "Machine directive" 2006/42/
CE" and those that follow.

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0.4 Identification data of the manufacturer
The identification of Nordson®as machine manufacturer, is in compliance with the
legislation in force through these certificates:
nDeclaration of conformity (see attached)
nii
ii
iplate
nOperation and maintenance manual
Aspecialidentificationplate,appliedtothemachine,permanentlycarriesinformation
regarding ii
ii
imark. The copies of the identification plates "ii
ii
i MARK", applied on
each single machine, and the relevant "DECLARATION OF CONFORMITY" are
attached.

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The machine has been manufactured by:
NORDSON CORPORATION
0.5 Nordson International
Europe
Distributors in
Eastern & Southern
Europe
PHONE FAX
43-1-707 5521 43-1-707 5517
31-13-511 8700 31-13-511 3995
4205-4159 2411 4205-4124 4971
Hot Melt 45-43-66 0123 45-43-64 1101
Finishing 4543-66 1133 45-43-66 1123
358-9-530 8080 358-9-530 80850
33-1-6412 1400 33-1-6412 1401
Erkrath 49-211-92050 49-211-254 658
Lüneburg 49-4131-8940 49-4131-894 149
Düsseldorf-
Nordson UV 49-211-3613 169 49-211-3613 527
39-02-904 691 39-02-9078 2485
31-13-511 8700 31-13-511 3995
Hot Melt 47-23 03 6160 47-22 68 3636
Finishing 47-22-65 6100 47-22-65 8858
48-22-836 4495 48-22-836 7042
351-22-961 9400 351-22-961 9409
7-812-11 86 263 7-812-11 86 263
4205-4159 2411 4205-4124 4971
34-96-313 2090 34-96-313 2244
Hot melt 46-40-680 1700 46-40-932 882
Finishing 46 (0) 303 66950 46 (0) 303 66959
41-61-411 3838 41-61-411 3818
Hot Melt 44-1844-26 4500 44-1844-21 5358
Finishing 44-161-495 4200 44-161-428 6716
Nordson UV 44-1753-558 000 44-1753-558 100
Sweden
Switzerland
United Kingdom
Portugal
Russia
Slovak Republic
Spain
Italy
Netherlands
Norway
Poland
Denmark
Finleand
France
Germany
COUNTRY
Austria
Belgium
Czech Republic
49-211-92050 49-211-254 658
DED, Germany

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Outside Europe
For Your nearest Nordson®office outside Europe contact the Nordson offices below for detailed
information.
Africa/Middle East
Asia/Australia/
Latin America
Japan
North America
PHONE FAX
49-211-92050 49-211-254 658
1-440-988-9411 1-440-985-3710
Japan 81-3-5762 2700 81-3-5762 2701
Canada 1-905-475 6730 1-905-475 8821
Hot Melt 1-770-497 3400 1-770-497 3500
Finishing 1-440-988 9411 1-440-985 1417
Nordson UV 1-440-985 4592 1-440-985 4593
USA
Pacific South Division, USA
CONTACT NORDSON
DED, Germany

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0.6 How to read and use the "operating and maintenance manual"
This manual is an integral part of the machine, therefore it must be preserved and
appropriately used for the whole operating life of the machine, also in case of transfer to
outside parties.
The manual is subdivided into chapters each identified by a summarizing first page.
Each page reports its progressive number depending on the chapter and to the number
of the chapter itself.
Page/Chapter 20.0
The graphic illustrations, reported in the manual, are identified by a progressive number
depending on the chapter.
Page/Chapter 34.0
Chapter
0.0 INTRODUCTION
Figure
0101
0101
01

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0.6.1 Symbols used in the manual
To make the reading and the understanding of this manual easier and immediate the
following symbols have been used:
A"Conductor": qualified and authorized person that has been
instructed to start the machine with the necessary protections in
place via the use of the commands on the push-button panel.
B
C
Mechanical maintenance person: a technician, qualified and
authorized to install, repair and carry out special maintenance that
is exclusively mechanical.
Electrical maintenance person: a technician, qualified and
authorized to install, repair and carry out special maintenance
exclusively electrical.
Manufacturer's technician with mechanical competences: for
complex and/or special operations.
Manufacturer's technician with electrical or electronic
competences: for complex and/or special operations.
w
t

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0.7 Machine updates
In the case of technical changes made by Nordson®during the operating life of the
machine an appropriate revision of the document itself will be supplied with the essential
data specified on the page “DOCUMENT IDENTIFICATION”.
In the case that Nordson®submits a copy of the document with revisions, the costumer
should see to the elimination of the parts concerned and to the replacement.
0.8 How to ask for further copies
Further copies should be ordered from Nordson®offices (see tables page 3 and 4).

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0.9 Responsibilities
Thismanualreflectsthetechnicalstateofthemachineatthemomentofsaleanditisopen
to changes, depending on the firm opinion of the manufacturer.
In case of manual changes the manufacturer is not obliged to update those manuals that
accompany machines already sold.
The manufacturer is released from any responsibility in any case of improper or incorrect
use such as, for example:
nthe use of the machine by not trained staff;
nuse without following the regulations in force;
nincorrect installation;
nmains supply defects;
nserious lack of maintenance;
nnot authorized modifications to the machine;
nthe use of unsuited spare parts;
ninobservance of the "operating and maintenance manual";
It must be remembered that any total or partial reproduction of this manual is forbidden
unless authorised by Nordson®.

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TITLE OF THE DOCUMENT :Operating and maintenance manual Z-AXIS HBM
REV.
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Page 1 to 2
1.0 TECHNICAL ASSISTANCE
TECHNICAL ASSISTANCE

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CHAPTER 1.0 TECHNICAL ASSISTANCE
For any technical or commercial requirements, please contact:

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Page 1 to 6
2.0 GENERAL SAFETY INSTRUCTIONS
2.1 Dangerous areas and placing of safety devices Page 4
2.2 Placing of warning labels Page 5
2.3 General prohibitions Page 6
2.4 General obligations Page 6
2.5 Dangers Page 6
2.6 Advice about lighting Page 6
GENERAL SAFETY INSTRUCTIONS

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CHAPTER 2.0 GENERAL SAFETY INSTRUCTIONS
Each interaction between the worker and the machine has been carefully studied and
analysed during the planning stages.
The choice in construction, the technical features of the machine and the indications
reported in this document are intended to guarantee the greatest safety level to the
exposed people and the worker.
According to the "Machine directive" 2006/42/CE it is useful to remember the following
definitions:
“Dangerous zones”: every zone inside and/or in proximity to a machine where the
presence of an exposed person is a danger to safety and health.
“Exposed person”: any person situated entirely or partially in a dangerous zone.
“Worker”: a person instructed to operate, regulate and carry out ordinary maintenance
and/or clean the machine.
To better define the limit of operation, the relevant qualifications of the "worker” and to
make the immediate reading and the understand of the manual easier, the following
classifications have been used:
A"Conductor": qualified and authorized person that has been instructed to start the machine
with the necessary protections in place via the use of the commands on the
push-button panel.
BMechanical maintenance person: a technician, qualified and authorized to install, repair and carry out special
maintenance that is exclusively mechanical.
CElectrical maintenance person: a technician, qualified and authorized to install, repair and carry out special
maintenance exclusively electrical.
wManufacturer's technician with mechanical competences: for complex and/or special operations.
tManufacturer's technician with electrical or electronic competences: for complex and/or special operations.
The employer should provide the necessary training to the staff regarding the risks of
accidents,andsafetydevicestoprotecttheworker,andmustalsoinsistontheobservance
of rules and company instructions about safety and protection measures.

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The worker has to respect the instructions given by the employer or other authorised
people and particularly:
nUse correctly the machine, equipment, tools, and safety's devices;
nUse correctly the individual protective devices;
nNotify immediately any dangerous conditions;
nMust not remove or modify safety devices or control signal;
nFollow scrupulously the indications in this manual;
The unauthorised tampering and substitution of one or more parts or groups of the
machine, the use of equipment or normal wear material other than that indicated by
Nordson®, can pose a risk of accidents and hence release the manufacturer from civil or
penal responsibilities.
DATTENTION:Beforestartingupthemachineandcarryingoutworkingoperations, electric boards, control panels, and all protections, must be closed and the
working area must be free and clean.
DATTENTION : If this machine is an integral part of a plant, it is forbidden to start it unless the whole plant is in compliance with the "Machine directive" 2006/42/
CE" and those that follow.