Nordson PermaFlo 815 User manual

PermaFlor815 Pump
Customer Product Manual
Part 1102698−07
Issued 03/19
NORDSON CORPORATION •AMHERST, OHIO •USA
Check http://emanuals.nordson.com/finishing for the latest version.
This document is subject to change without notice.
For parts and technical support, call the
Industrial Coating Systems Customer Support Center at [phone]

Part 1102698−07 E2019 Nordson Corporation
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2008. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
PermaFlo, Nordson, and the Nordson logo are registered trademarks of
Nordson Corporation.
Delrin and Viton are registered trademarks of E. I. DuPont de Nemours
and Company.
Loctite is a registered trademark of Henkel Loctite Corporation.
MagnaLube is a registered trademark of General Magnaplate Corporation.
All other trademarks are the property of their respective owners.

Change Record i
Part 1102698−07
E2019 Nordson Corporation
Change Record
Revision Date Change
01 6/10 Manual part number 1085470 replaced by 1102698a
Hydraulic Section Repair procedures updated to include alignment tool.
02 7/12 Added Type F self-adjusting packings pump 1602026.
03 10/16 Updated gauge port.
04 11/18 Update self-adjust hydraulic section repair.
05 3/19 Added ATEX label.
06 3/19 Updated part number 900223 to 1612251.
07 3/19 Removed O-ring from 1021635.

Change Record
ii
Part 1102698−07 E2019 Nordson Corporation

Table of Contents iii
Part 1102698−07
E2019 Nordson Corporation
Table of Contents
Quick Reference A 1-1........................................
Introduction A 1-1.............................................
Pump Revisions A 1-1.........................................
Specifications A 1-1...........................................
Dimensions and Weight A 1-1................................
Operating Sound Levels A 1-1...............................
Air Requirements A 1-2.....................................
Fluid Pressures, Delivery Rates, and Hoses A 1-2..............
Maximum Working Pressure A 1-2.........................
Delivery Rates A 1-2.....................................
High Pressure Hose A 1-2................................
Siphon Hose A 1-2.......................................
Pump Ordering A 1-3..........................................
Service Kits A 1-3.............................................
Packing Gland Kits A 1-3....................................
Packing Gland Materials and Applications A 1-3.................
Air Motor and Air Valve Kits A 1-4............................
Hydraulic Section Kits A 1-4.................................
Recommended Spare Parts A 1-4...............................
Adhesives, Sealants, and Lubricants A 1-5.......................
Solvent Chamber Fluid A 1-5.................................
Solvent Chamber Fluid Guide A 1-5.........................
Options A 1-6.................................................
Safety B 1-1..................................................
Introduction B 1-1.............................................
Qualified Personnel B 1-1......................................
Intended Use B 1-1............................................
Regulations and Approvals B 1-1................................
Personal Safety B 1-2.........................................
High-Pressure Fluids B 1-2...................................
Fire Safety B 1-3..............................................
Halogenated Hydrocarbon Solvent Hazards B 1-4...............
Action in the Event of a Malfunction B 1-4........................
Disposal B 1-4................................................
Safety Labels B 1-5...........................................
Description B 2-1.............................................
Introduction B 2-1.............................................
Pump Components B 2-2.......................................
Pump Operation B 2-2........................................
Dead-End and Circulating System Operation B 2-2..............
Plunger Lubrication B 2-2....................................
Air Filtration and Lubrication B 2-4............................
Installation B 3-1.............................................
Mounting and Connections B 3-1...............................
Installation Guidelines B 3-4....................................

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iv
Part 1102698−07 E2019 Nordson Corporation
Operation B 4-1..............................................
System Check B 4-1..........................................
Solvent Cup Fill B 4-2.........................................
Pump and System Flushing B 4-2...............................
Frequency B 4-2............................................
Cleaning Solution for Flushing B 4-3...........................
Routine Startup B 4-3.........................................
Preparation B 4-3...........................................
Startup B 4-3..............................................
Routine Shutdown B 4-4.......................................
Maintenance B 4-6............................................
Daily B 4-6................................................
As Needed B 4-6...........................................
Troubleshooting B 5-1........................................
Preventing Air Valve Freezing B 5-6.............................
Air Motor Repair C 1-1........................................
Introduction C 1-1.............................................
Tools and Materials Required C 1-1.............................
Guidelines for O-ring and Seal Replacement C 1-2................
Coupling Removal and Replacement C 1-2.......................
Coupling Removal C 1-2....................................
Coupling Replacement C 1-3.................................
Air Motor Rebuild C 1-3........................................
Air Motor Removal C 1-3....................................
Air Pilot Valve Repair C 1-4..................................
Muffler and Air Valve Removal C 1-5..........................
Air Motor Disassembly C 1-6.................................
Air Motor Re-Assembly C 1-8................................
Piston/Connecting Rod Assembly C 1-8.....................
U-Cup Installation C 1-9..................................
Cylinder O-ring Installation C 1-10...........................
Piston, Cylinder, and Cylinder Head Installation C 1-10.........
Air Valve and Muffler Installation C 1-12......................
Air Motor Rebuild Completion C 1-13........................
Air Valve Rebuild C 1-13........................................

Table of Contents v
Part 1102698−07
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Hydraulic Section Repair C 2-1................................
Introduction C 2-1.............................................
Tools Required C 2-1..........................................
Guidelines for O-ring and Seal Replacement C 2-2................
Coupling Removal and Replacement C 2-2.......................
Coupling Removal C 2-2....................................
Coupling Replacement C 2-3.................................
Hydraulic Section Rebuild C 2-3................................
Preparation C 2-3..........................................
Removal C 2-3.............................................
Disassembly C 2-4.........................................
Cleaning and Inspection C 2-6...............................
Ball Check Test C 2-6.....................................
Packing Assemblies C 2-6...................................
Type U Standard Packing Assemblies C 2-6.................
Type L Standard Packing Assemblies C 2-7.................
Type F Standard Packing Assemblies C 2-7.................
Type F Self-Adjusting Packing Assemblies C 2-8.............
Type D Self-Adjusting Packing Assemblies C 2-8.............
Changing Packing Gland Type C 2-9..........................
Packing Installation C 2-9...................................
Hydraulic Section Assembly and Installation C 2-10............
Return To Service C 2-15.....................................
Air Motor and Air Valve Parts D 1-1............................
Introduction D 1-1.............................................
Using the Illustrated Parts List D 1-1..........................
Air Motor Parts D 1-2..........................................
Air Valve Parts D 1-4..........................................
Service Kits D 1-6............................................
Coupler Kit D 1-6...........................................
Air Pilot Valve Kits D 1-6.....................................
Air Valve T-Seal Kit D 1-6....................................
Air Valve Spool and Seals Kit D 1-6...........................
Options D 1-7................................................
Adhesives, Sealants, and Lubricants D 1-7.....................
Air Motor Accessory Group D 1-7.............................
Remote Exhaust Muffler Kit D 1-8............................

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Part 1102698−07 E2019 Nordson Corporation
Hydraulic Section Parts D 2-1.................................
Introduction D 2-1.............................................
Using the Illustrated Parts List D 2-1..........................
Hydraulic Sections with Standard Packings D 2-2..................
Hydraulic Section with Type D Self-Adjusting Packings D 2-4........
Hydraulic Section with Type F Self-Adjusting Packings D 2-6........
Packing Kits D 2-8.............................................
Type U Standard Packing Kit D 2-8...........................
Type F Standard Packing Kit D 2-8...........................
Type L Standard Packing Kit D 2-8...........................
Type D Self-Adjusting Packing Kit D 2-9.......................
Type F Self-Adjusting Packing Conversion Kit D 2-9.............
Type F Self-Adjusting Packing Kit D 2-10.......................
Service Kits D 2-10............................................
Hydraulic Seal Kit D 2-10.....................................
Pressure Ball Check Kit
for Standard Type U, F, and L Packings D 2-10.................
Pressure Ball Check Kit
for Self-Adjusting Type D and F Packings D 2-11................
Siphon Ball Check Kit D 2-11.................................
Options D 2-11.................................................
Alignment Tool D 2-11........................................
Adhesives, Sealants, and Lubricants D 2-11.....................
Siphon Accessory Group D 2-12...............................
Circulation Kit D 2-13........................................

Service Kits
1085470-QR03
©2008 Nordson Corporation
Actuator Kit
1063996
3-Way Valve Kit
1063997
T-Seal Kit
Spool and T-Seal Kit
1029057
1029058
Pressure Ball Check Kit
1029666 - std. U, F, L packings
1086479 - self adjusting D, F packings
(see Note)
Siphon Ball Check Kit
1029667
Hydraulic Seal Kit
1063201
Packing Kits
Packing Kits:
1029669 Type U (UHMWPE)
1060457 Type F (PTFE/Leather)
1037841 Type L (UHMWPE/Leather)
1085457 Type D Self-Adjusting (Cotton-Nitrile)
1089172 Type F Self-Adjusting (PTFE/Leather)
1602028 Type F Self-Adjusting Packings Conversion (PTFE/Leather)
(See Note on switching between packings)
Solvent Chamber Fluid
Solvent Cup
1023813 - standard Type U, F, L packings
1085475 - self-adjusting Type D or F packings
(see Note)
Solvent Chamber Fluids:
248831 Type S, 1 Quart (for solvent-base)
900255 Type K, 1 Quart (solvent-base, except catalyzed alkyd urea)
140029 Type T, 1 Quart (waterborne)
244854 Type Q Concentrate (waterborne)
Coupler Kit
1024892
For parts and technical support call [phone]
Refer to PermaFlo 815 Pump Manual 1085470 for complete service and parts information.
Note: If switching between standard
and self-adjusting packings,
order and install the indicated solvent
cup and pressure ball check kit.
The solvent cup and pressure ball
check kit are included in Type F
self-adjusting packings conversion kit
1602028.
PermaFlo 815 Pump
®

Quick Reference A 1-1
Part 1102698−07
E2019 Nordson Corporation
Section A 1
Quick Reference
Introduction
Use this section to quickly find specifications and parts information for the
PermaFlo 815 pump.
Pump Revisions
The ID plate on the front of the hydraulic section contains the Nordson part
number and revision letter for each pump. This manual covers the following
pumps:
1024648D and above (Type U packings)
1065204A and above (Type F packings)
1085453A and above (Type D packings)
1602026A and above (Type F self-adjusting packings)
For 1024684 pumps revisions A through C use manual 1032967.
Specifications
Dimensions and Weight
Dimension/Weight PermaFlo 815
Length 918 mm (36.14 in.)
Width 419 mm (16.50 in.)
Depth (front to back) 366 mm (14.4 in.)
Weight 48 kg (106 lb)
Operating Sound Levels
Air Pressure
bar (psi)
Sound Level
dB A (maximum)
Sound Level
dB C (maximum)
7 (100) 83 83