Nordson Prodigy HDLV User manual

Instruction Sheet
Part 1058046B02
E2006 Nordson Corporation
P/N 1058046B02
ProdigytHDLVtPump
Circuit Board Replacement
WARNING: Allow only qualified
personnel to perform the following tasks.
Follow the safety instructions in this
document and all other related
documentation.
WARNING: Shut off and lock out system
electrical power before performing the
following tasks. Failure to observe this
warning may result in personal injury.
CAUTION: Observe the following
cautions when removing or installing the
circuit board. Failure to observe these
cautions may result in equipment
damage.
SThe circuit board is an electrostatic sensitive
device (ESD). Wear a grounding wrist strap
connected to the pump panel or other
ground.
STurn off and relieve air pressure to the
pumps before removing the circuit board.
SDo not disconnect the air tubing from the
circuit board. The transducers are very
delicate and will break if the air tubing is
removed.
Replacing the Circuit Board
1. See Figure 1. Close the air supply valve and
trigger the guns to relieve air pressure. 2. Turn off power to the pump panel. Disconnect the pump panel from its power source.
OI
Figure 1 Turning Off Air and Power

Prodigy HDLV Pump Circuit Board Replacement
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Part 1058046B02 E2006 Nordson Corporation
Replacing the Circuit Board (contd)
CAUTION: Do not disconnect the air
tubing from the circuit board. The
transducers are very delicate and will
break if the air tubing is removed.
3. See Figure 2. Open the pump panel door and
disconnect all wiring harnesses from the circuit
board.
4. While the circuit board-to-manifold air tubing is
still connected, remove the four screws from the
circuit board.
5. Carefully pull the transducer air tubes from the
fittings on the bottom of each pump manifold.
6. See Figure 3. Connect the new circuit board’s
eight transducer air tubes to the appropriate
fittings on the pump control manifold(s).
NOTE: If there is only one pump control
manifold, tubes 5-8 are not used.
Create a service loop with any excess tube
length.
7. Secure the new circuit board to the pump panel
using the four screws.
8. Connect the wiring harnesses to the
appropriate connectors on the circuit board.
9. Configure, terminate, and calibrate the new
circuit board using the procedures on page 4.
CAUTION: Do not disconnect
the air tubing from the circuit
board. You will break the
fittings off the circuit board
transducers.
CAUTION: Relieve air
pressure and remove the
screws from the board before
you disconnect the air tubing
from the manifold.
Figure 2 Replacing the Circuit Board

Prodigy HDLV Pump Circuit Board Replacement 3
Part 1058046B02
E2006 Nordson Corporation
43
21
Bottom View
8 7
6 5
Bottom View
P1
SW1
P2 J4 J3 J2 J1
P3W1P6P5
P4
J5
SW2
PB1 PB2
DS2
DS1
Top View Top View
J4
J3
J2
J1
P1
P2
8 7 6 5 4 3 2 1
Pump 1 ManifoldPump 2 Manifold
Figure 3 Circuit Board-to-Pump Control Manifold Connections

Prodigy HDLV Pump Circuit Board Replacement
4
Part 1058046B02 E2006 Nordson Corporation
Configuring the Circuit Board
See Figure 4. Make sure that SW1 and SW2 are
set as illustrated.
123
OPEN
4SW2
1 OPEN
2 OPEN
3 OPEN
4 CLOSED
SW1 Position 1
Figure 4 SW1 and SW2 Settings
for a Manual Powder Spray Systems
Terminating the Prodigy Network
at the Circuit Board
See Figure 5. The circuit board is shipped with a
jumper across pins 2 and 3 of the CAN BUS TERM
terminals. Depending on how many pumps are in
your pump panel, you may have to move the
jumper to pins 1 and 2.
Two Pump System:
Leave jumper across pins 2 and 3.
One Pump System:
Move jumper to pins 1 and 2.
1
W1
CAN BUS TERM
Two Pump System Position
(The board is shipped this way.)
1
W1
CAN BUS TERM
One Pump System Position
Figure 5 CAN BUS TERM Jumper Settings
for Manual Powder Spray Systems
Calibrating the Circuit Board
When you install a new circuit board, use this
procedure to calibrate it to the manifold. If you
have a two-gun system, be sure to perform this
procedure on both Prodigy Manual Gun
Controllers.
1. Turn off the Prodigy Manual Gun Controller.
2. Press and hold the Nordson key, then turn on
power to the Prodigy Manual Gun Controller.
The Configuration screen appears.
Figure 6 Configuration Screen
3. Using the arrow keys or rotary dial, point to the
CALIBRATION selection. Press the okey.
The Calibration screen appears.
Figure 7 Calibration Screen
NOTE: Use the arrow keys or rotary dial to move
the cursor to the appropriate setting, then press the
okey to select it. Use the arrow keys or rotary dial
to change that value, then press the okey to
accept the new value and select a new setting.
4. Enter the PUMP FLOW and PATTERN FLOW
A, B, and C calibration numbers from the sticker
on the pump control manifold.
Issued 11/08
Original copyright date 2005. Nordson and the Nordson logo are registered trademarks of Nordson Corporation.
HDLV and Prodigy are trademarks of Nordson Corporation.