Nordson PermaFlo Series Reference guide

PermaFlor830 Pump
Customer Product Manual
Part 1022914G03
Issued 8/07
NORDSON CORPORATION •AMHERST, OHIO •USA
For parts and technical support, call the
Finishing Customer Support Center at [phone].
Check http://emanuals.nordson.com/finishing for the latest version.
This document is subject to change without notice.

Part 1022914G03 E2007 Nordson Corporation
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2002. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
PermaFlo, Nordson, and the Nordson logo are registered trademarks of
Nordson Corporation.
Derlin is a registered trademark of E. I. DuPont de Nemours and
Company.
Loctite is a registered trademark of Loctite Corporation.
MagnaLube is a registered trademark of Carleton-Stuart Corporation.
Viton is a registered trademark of DuPont Dow Elastomers. L.L.C.

DECLARATION of CONFORMITY
Product :
Models: PermaFlo Series
Description: This is an air-operated liquid pump.
Applicable Directives :
2006/42/EC −Machinery Directive
94/9/EC −ATEX Directive
Standards Used for Compliance :
EN/ISO 12100 EN13463−1 EN13463−5
Principles :
This product has been manufactured according to good engineering practice.
The product specified conforms to the directive and standards described above.
Flammable Atmosphere Marking : Ex II 2 G c T6
Tech File : Notified Body #0518, Sira, UK
DNV ISO9001
ATEX Quality Notification −Baseefa (2001) Ltd (UK)
Date: 28 November 2011
Mike Hansinger
Manager Engineering Development
Industrial Coating Systems
Nordson Corporation
NORDSON AUTHORIZED REPRESENTATIVE IN THE EU
Contact: Operations Manager
Industrial Coating Systems
Nordson Deutschland GmbH
Heinrich−Hertz−StraBe 42−44
D−40699 Erkrath
Nordson Corporation SWestlake, Ohio DOC13004B03

Table of Contents i
Part 1022914G03
E2007 Nordson Corporation
Table of Contents
CE Declaration of Conformity
Quick Reference A 1-1........................................
Introduction A 1-1.............................................
Specifications A 1-1...........................................
Dimensions and Weight A 1-1................................
Operating Sound Levels A 1-2................................
Air Requirements A 1-2......................................
Fluid Pressures, Delivery Rates, and Hoses A 1-2..............
Maximum Working Pressure A 1-2..........................
Delivery Rates A 1-2......................................
High Pressure Hose A 1-2.................................
Siphon Hose A 1-3.......................................
Pump Ordering A 1-3...........................................
Service Kits A 1-3..............................................
Packing Kits A 1-3..........................................
Packing Materials and Applications A 1-3......................
Air Motor Kits A 1-4.........................................
Hydraulic Section Kits A 1-4..................................
Recommended Spare Parts A 1-4................................
Adhesives, Sealants, and Lubricants A 1-5........................
Solvent Chamber Fluid A 1-5.................................
Solvent Chamber Fluid Guide A 1-5.........................
Options A 1-6.................................................
Safety B 1-1..................................................
Introduction B 1-1.............................................
Qualified Personnel B 1-1.......................................
Intended Use B 1-1............................................
Regulations and Approvals B 1-1................................
Personal Safety B 1-2..........................................
High-Pressure Fluids B 1-2...................................
Fire Safety B 1-3...............................................
Halogenated Hydrocarbon Solvent Hazards B 1-4...............
Action in the Event of a Malfunction B 1-4.........................
Disposal B 1-4.................................................
Safety Labels B 1-5............................................
Description B 2-1.............................................
Introduction B 2-1..............................................
Pump Components B 2-2.......................................
Pump Operation B 2-2.........................................
Dead-End and Circulating System Operation B 2-2..............
Plunger Lubrication B 2-2.....................................
Air Filtration and Lubrication B 2-4.............................

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Part 1022914G03 E2007 Nordson Corporation
Installation B 3-1..............................................
Mounting and Connections B 3-1................................
Installation Guidelines B 3-4....................................
Operation B 4-1...............................................
System Check B 4-1...........................................
Solvent Cup Fill B 4-2..........................................
Pump and System Flushing B 4-2................................
Frequency B 4-2............................................
Cleaning Solution for Flushing B 4-3...........................
Routine Startup B 4-3..........................................
Preparation B 4-3...........................................
Startup B 4-3...............................................
Routine Shutdown B 4-4.......................................
Maintenance B 4-6............................................
Daily B 4-6.................................................
As Needed B 4-6...........................................
Troubleshooting B 5-1.........................................
Common Problems B 5-2.......................................
Preventing Air Valve Freezing B 5-5..............................
Air Motor Repair C 1-1.........................................
Introduction C 1-1.............................................
Tools and Materials Required C 1-1..............................
Guidelines for O-ring and Seal Replacement C 1-2................
Coupling Removal and Replacement C 1-2.......................
Coupling Removal C 1-2.....................................
Coupling Replacement C 1-3.................................
Air Motor Rebuild C 1-3........................................
Air Motor Removal C 1-3.....................................
Air Pilot Valve Cartridge Replacement (Pump Revisions A−C) C 1-4
Air Pilot Valve Repair (Pump Revisions D and Above) C 1-5......
Muffler and Air Valve Removal C 1-6..........................
Air Motor Disassembly C 1-7.................................
Air Motor Re-Assembly C 1-9.................................
Piston/Connecting Rod Assembly C 1-9.....................
U-Cup Installation C 1-10...................................
Cylinder O-ring Installation C 1-11...........................
Piston, Cylinder, and Cylinder Head Installation C 1-11.........
Air Valve and Muffler Installation C 1-13......................
Air Motor Rebuild Completion C 1-14.........................
Air Valve Rebuild C 1-14........................................
Old Style Air Valve (Pump Revisions A−C) C 1-15................
New Style Air Valve (Pump Revisions D and Above) C 1-16.......

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Part 1022914G03
E2007 Nordson Corporation
Hydraulic Section Repair C 2-1.................................
Introduction C 2-1.............................................
Tools Required C 2-1..........................................
Guidelines for O-ring and Seal Replacement C 2-2................
Coupling Removal and Replacement C 2-2.......................
Coupling Removal C 2-2.....................................
Coupling Replacement C 2-3.................................
Hydraulic Section Rebuild C 2-3.................................
Preparation C 2-3...........................................
Removal C 2-3.............................................
Disassembly C 2-4..........................................
Cleaning and Inspection C 2-6................................
Ball Check Test C 2-6......................................
Assembly C 2-6.............................................
Upper and Lower Packing Assemblies C 2-6.................
Solvent Cup Installation C 2-8..............................
Pressure Ball Valve Assembly C 2-8........................
Upper Housing, Plunger, and Pressure Housing Assembly C 2-9
Siphon Housing Assembly and Installation C 2-11.............
Return To Service C 2-12.....................................
Air Motor Parts D 1-1..........................................
Introduction D 1-1.............................................
Change Notice D 1-1..........................................
Old Style Air Motor Parts (Pump Revisions A−C) D 1-2.............
New Style Air Motor Parts (Pump Revisions D and Above) D 1-4.....
Old Style Air Valve Parts (Pump Revisions A−C) D 1-6..............
New Style Air Valve Parts (Pump Revisions D and Above) D 1-8.....
Service Kits D 1-10.............................................
Coupler Kit D 1-10...........................................
Old Style Air Pilot Valve Kit D 1-10.............................
New Style Air Pilot Valve Kit D 1-10.............................
Air Valve T-Seal Kit D 1-10.....................................
Air Valve Spool and Seals Kit D 1-11............................
Options D 1-11.................................................
Adhesives, Sealants, and Lubricants D 1-11.....................
Air Motor Accessory Group D 1-11.............................
Remote Exhaust Muffler Kit D 1-12.............................
Hydraulic Section Parts D 2-1..................................
Introduction D 2-1.............................................
Using the Illustrated Parts List D 2-1...........................
Hydraulic Section Parts −Revisions A−D D 2-2....................
Type U Hydraulic Section Parts −Revisions E and Above D 2-4......
Type F Hydraulic Section Parts −Revisions E and Above D 2-6......
Packing Kits D 2-8.............................................
Type U Packing Kit D 2-8....................................
Type F Packing Kit D 2-8
.....................................
Type L Packing Kit D 2-8.....................................
Service Kits D 2-9..............................................
Hydraulic Seal Kits D 2-9....................................
Pressure Ball Check Kit D 2-10................................
Siphon Ball Check Kit D 2-10..................................
Options D 2-10.................................................
Adhesives, Sealants, and Lubricants D 2-10.....................
Siphon Accessory Group D 2-11...............................
Circulation Kit D 2-12.........................................

Table of Contents
iv
Part 1022914G03 E2007 Nordson Corporation
Parts Posters
Old Style Air Motor (Pump Revisions A−C)
New Style Air Motor (Pump Revisions D and Above)
Old Style Air Valve (Pump Revisions A−C)
New Style Air Valve (Pump Revisions D and Above)
Old Style Hydraulic Section (Pump Revisions A−D)
New Style Hydraulic Section (Pump Revisions E and Above)

DECLARATION of CONFORMITY
Model : PermaFlo Series Air Operated Liquid Pump
Applicable Directives :
94/9/EC (ATEX equipment for use in potentially explosive atmospheres)
98/37/EEC (Machinery)
Standards Used for Compliance :
IEC60417 EN1127-1 EN13463-5
EN12100 EN13463-1
Principles :
This product has been manufactured according to good engineering practice.
The product specified conforms to the directive and standards described above.
Flammable Atmosphere Marking : Ex II 2 G c T6
Tech File : Notified Body #0518
Note : The year the unit is manufactured is shown in the serial number “AA04A” indicates
the unit was built in 2004, “A” means month of January.
Certificates :
DNV ISO9001: 2000
ATEX Quality Notification – Baseefa (2001) Ltd.
Date: 15 October 2007
Joseph Schroeder
Engineering Manager
Finishing Product Development
Nordson Corporation SWestlake, Ohio DOC13004B02

Quick Reference A 1-1
Part 1022914G03
E2007 Nordson Corporation
Section A 1
Quick Reference
Introduction
Use this section for quick reference for the following information on the
PermaFlo 830 pump:
Sspecifications
Sservice kits
Srecommended spare parts
Sadhesives, sealants and lubricants used for service
Ssolvent fluids
Soptions
Refer to the following sections for more information:
Part B: Safety, Description, Installation, Operation, and Troubleshooting
Part C: Air Motor and Hydraulic Section Repair
Part D: Air Motor and Hydraulic Section Parts
Pump Revisions
The ID plate on the front of the hydraulic section contains the Nordson part
number and revision letter for each pump.
Note the revision letter of your pump before using this manual, as it may
contain reference to the revision letter or a range of revisions, if procedures
or replacement parts were affected by a revision.
Specifications
Dimensions and Weight
Dimension/Weight PermaFlo 830
Length 918 mm (36.14 in.)
Width (revisions A−C) 351 mm (13.82 in.)
Width (revisions D and above) 419 mm (16.50 in.)
Depth (front to back) (revisions A−C) 391 mm (15.41 in.)
Depth (front to back) (revisions D and above) 366 mm (14.4 in.)
Weight 41 kg (91 lb)

Quick Reference
A 1-2
Part 1022914G03 E2007 Nordson Corporation
Operating Sound Levels
Air Pressure
bar (psi)
Sound Level
dB A (maximum)
Sound Level
dB C (maximum)
7 (100) 83 83
Air Requirements
SMaximum air pressure: 7 bar (100 psig)
SAir supply hose minimum ID: 19 mm (3/4in.)
SVolume requirement at 15 cycles/min
and 50 psig air input pressure: 2.8 l/sec (18.0 scfm)
Fluid Pressures, Delivery Rates, and Hoses
Maximum Working Pressure
206 bar (3000 psi)
This pressure is stamped on the identification plate riveted to the pump. Do
not operate your pump at higher pressures.
Delivery Rates
Cycles*/min. Delivery rates, l/min. (gpm)
15 3.7 (0.98)
30 7.4 (1.96)
60 14.8 (3.92)
Liters (gallons)/cycle* 0.24 (.065)
* 1 Cycle = 2 strokes (1 up and 1 down)
High Pressure Hose
WARNING: Use Nordson or equivalent nylon or PFTE fluid hoses, with
electrical continuity between fittings. Fluid hose connected to the high
pressure port must be capable of withstanding 206 bar (3000 psi).
High Pressure Fluid Hose ID: 6 or 10 mm (1/4or 3/8in.)
High Pressure Port Threads: 3/4-in. NPTF

Quick Reference A 1-3
Part 1022914G03
E2007 Nordson Corporation
Siphon Hose
Siphon Hose ID: 25 mm (1 in.) minimum
Siphon Hose Port Threads: 1-in. NPTF
An optional siphon accessory group is available that includes a siphon hose
with stainless steel swivel fittings, a stainless steel siphon rod, and a
strainer. Refer to Options in this section.
Pump Ordering
Use the part number below to order a new PermaFlo 830 pump.
Part Description
1023362 PUMP, PermaFlo 830, Type U packings
1065202 PUMP, PermaFlo 830, Type F packings
Service Kits
Packing Gland Kits
Packing gland kits replace both upper and lower packings. Type L packings
are optional. Order the correct packing type for your pump and application.
Refer to Packing Materials and Applications for more information.
Part Description Note
1027528 KIT, packing, type U, PermaFlo 830 A
1060458 KIT, packing, type F, PermaFlo 830 A
1042203 KIT, packing, type L, PermaFlo 830 B
NOTE A: Shipped with pumps. Refer to Pump Ordering in this section and the identification plate on your pump to
order the packing shipped with your pump.
B: Optional packing type.
Packing Materials and Applications
Type Material Applications
FPFTE V-rings stacked with
leather V-rings
Most commonly used packing in the finishing industry. Use
for strong solvents and abrasive materials.
LUHMWPE V-rings stacked
with leather V-rings
Good for thin or abrasive materials. Compatible with
waterborne and most solventborne materials.
UUltra-High Molecular Weight
PolyEthylene (UHMWPE)
Good for highly abrasive materials. Compatible with
waterborne and most solventborne materials. Slight
swelling may occur when exposed to hydrocarbon solvents.

Quick Reference
A 1-4
Part 1022914G03 E2007 Nordson Corporation
Air Motor Kits
Refer to Part D1, Air Motor Parts for kit parts breakdowns.
Part Description Note
1024892 KIT, coupler, PermaFlo
1030558 KIT, pilot valve, PermaFlo A
1063996 KIT, actuator B
1063997 KIT, 3-way valve B
1029057 KIT, T-seal (air valve)
1029058 KIT, spool and T-seals (air valve)
NOTE A: Pilot valve kit used only on pump revisions A−C that have air motors with cartridge-type air pilot valves.
C: Noted kits used only on pump revisions D and above.
Hydraulic Section Kits
Refer to Part D2, Hydraulic Section Parts for kit parts breakdowns.
Part Description Note
1027525 KIT, ball, pressure check, PermaFlo 830
1027526 KIT, ball, siphon check, PermaFlo 830
1027527 KIT, hydraulic, seal, PermaFlo 830 A
1063360 KIT, hydraulic, seal, PermaFlo 830 A
NOTE A: Use 1027527 kit for pump revisions A−D, and 1063360 kit for revisions E and above.
Recommended Spare Parts
Keep the following parts in inventory to avoid unplanned downtime.
Quantities listed support a single pump. Adjust order quantities based on
the number of pumps in service.
Part Description Quantity Note
−PACKING kit 1 A
1042327 PLUNGER, hydraulic, PermaFlo 830 1
1027525 KIT, ball, pressure check, PermaFlo 830 1
1027526 KIT, ball, siphon check, PermaFlo 830 1
1027527 KIT, hydraulic, seal, PermaFlo 830 1 D
1063360 KIT, hydraulic, seal, PermaFlo 830 1 D
1030558 KIT, pilot valve, PermaFlo 1 B
1063996 KIT, actuator 1 C
1063997 KIT, 3-way valve 1
- - - - - - SOLVENT CHAMBER FLUID As Required E
NOTE A: Order correct packings for your application. Refer to Packing Gland Materials and Applications in this
section for more information.
B: Pilot valve kit only used on pump revisions A−C that have air motors with cartridge-type air pilot valves.
C: Noted kits used only on pump revisions D and above.
D: Use 1027427 kit for pump revisions A−D, 1063360 kit for revisions E and above.
E: Refer to Solvent Chamber Fluid in this section for the correct type for your application.

Quick Reference A 1-5
Part 1022914G03
E2007 Nordson Corporation
Adhesives, Sealants, and Lubricants
Use these adhesives, sealants, and lubricants when servicing your pump.
Refer to Solvent Chamber Fluid for plunger lubrication information.
Part Description Quantity
900464 ADHESIVE, threadlocking (Loctite Removable 242) 1
900223 LUBRICANT, O-ring, Parker (Parker O-Lube), 4 oz 1
900349 LUBRICANT, TFE grease, 0.75 oz tube (MagnaLube-G) 2
Solvent Chamber Fluid
Solvent chamber fluid lubricates the plunger and reduces upper packing
wear. Solvent chamber fluid is not shipped with the PermaFlo pump,
since the pump can be used with either water-based or solvent-based
coating materials. Refer to the Solvent Chamber Fluid Guide below for
application information.
Part Description
248831 FLUID, type S, pump chamber, one quart
900255 FLUID, type K, pump chamber, one quart
140029 FLUID, type T, pump chamber, one quart
244854 FLUID, type-Q concentrate (2.6 fluid ounce, makes one gallon)
Solvent Chamber Fluid Guide
Use this chart to select the proper solvent chamber fluid to use with your
coating materials. For more information contact your Nordson
representative.
Solvent Type Material Application
SMixed aliphatic dimethyl
esters
Most commonly used fluid for solvent-based coatings.
Compatible with most solvent-based coatings.
KEpoxidized soybean oil Use with solvent-based coatings, except those containing
catalyzed alkyd urea.
TMixed propylene glycol Most commonly used fluid for water-based coatings.
Requires no mixing, thinner and easier to pour than
Type Q.
QLiquid anionic flocculant
mixed with distilled
water
Use with water-based coatings. Requires mixing with
distilled water. Thicker and harder to pour than Type T, but
provides better lubrication in tough applications.

Quick Reference
A 1-6
Part 1022914G03 E2007 Nordson Corporation
Options
These kits can be installed in the field.
Part Description Note
1029320 ACCESSORY group, air motor A, B
170120 ACCESSORY group, siphon, stainless steel C
1030529 KIT, muffler, PermaFlo, 1-1/4in. NPT (Remote Exhaust Option) B
1029257 KIT, circulation valve, stainless steel, PermaFlo C
1042203 KIT, packing, type L, PermaFlo 830 D
1027528 KIT, packing, type U, PermaFlo 830 D
1060458 KIT, packing, type F, PermaFlo 830 D
NOTE A: An air lubricator is not required. All elastomers in the air motor are self-lubricating.
B: Refer to Section D1, Air Motor Parts, for parts list.
C: Refer to Section D2, Hydraulic Section Parts, for parts list.
D: Refer to Pump Ordering in this section and the identification plate on your pump for the packings shipped
with your pump. Refer to Packing Materials and Applications in this section for information about
packings.

Safety B 1-1
Part 1022914G03
E2007 Nordson Corporation
Section B 1
Safety
Introduction
Read and follow these safety instructions. Task- and equipment-specific
warnings, cautions, and instructions are included in equipment
documentation where appropriate.
Make sure all equipment documentation, including these instructions, is
accessible to persons operating or servicing equipment.
Qualified Personnel
Equipment owners are responsible for making sure that Nordson equipment
is installed, operated, and serviced by qualified personnel. Qualified
personnel are those employees or contractors who are trained to safely
perform their assigned tasks. They are familiar with all relevant safety rules
and regulations and are physically capable of performing their assigned
tasks.
Intended Use
Use of Nordson equipment in ways other than those described in the
documentation supplied with the equipment may result in injury to persons
or damage to property.
Some examples of unintended use of equipment include
Susing incompatible materials
Smaking unauthorized modifications
Sremoving or bypassing safety guards or interlocks
Susing incompatible or damaged parts
Susing unapproved auxiliary equipment
Soperating equipment in excess of maximum ratings
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which
it is used. Any approvals obtained for Nordson equipment will be voided if
instructions for installation, operation, and service are not followed.

Safety
B 1-2
Part 1022914G03 E2007 Nordson Corporation
Personal Safety
To prevent injury follow these instructions.
SDo not operate or service equipment unless you are qualified.
SDo not operate equipment unless safety guards, doors, or covers are
intact and automatic interlocks are operating properly. Do not bypass or
disarm any safety devices.
SKeep clear of moving equipment. Before adjusting or servicing moving
equipment, shut off the power supply and wait until the equipment
comes to a complete stop. Lock out power and secure the equipment to
prevent unexpected movement.
SRelieve (bleed off) hydraulic and pneumatic pressure before adjusting or
servicing pressurized systems or components. Disconnect, lock out,
and tag switches before servicing electrical equipment.
SWhile operating manual spray guns, make sure you are grounded.
Wear electrically conductive gloves or a grounding strap connected to
the gun handle or other true earth ground. Do not wear or carry metallic
objects such as jewelry or tools.
SIf you receive even a slight electrical shock, shut down all electrical or
electrostatic equipment immediately. Do not restart the equipment until
the problem has been identified and corrected.
SObtain and read Material Safety Data Sheets (MSDS) for all materials
used. Follow the manufacturer’s instructions for safe handling and use
of materials, and use recommended personal protection devices.
SMake sure the spray area is adequately ventilated.
STo prevent injury, be aware of less-obvious dangers in the workplace
that often cannot be completely eliminated, such as hot surfaces, sharp
edges, energized electrical circuits, and moving parts that cannot be
enclosed or otherwise guarded for practical reasons.
High-Pressure Fluids
High-pressure fluids, unless they are safely contained, are extremely
hazardous. Always relieve fluid pressure before adjusting or servicing high
pressure equipment. A jet of high-pressure fluid can cut like a knife and
cause serious bodily injury, amputation, or death. Fluids penetrating the
skin can also cause toxic poisoning.
If you suffer a fluid injection injury, seek medical care immediately. If
possible, provide a copy of the MSDS for the injected fluid to the health care
provider.
The National Spray Equipment Manufacturers Association has created a
wallet card that you should carry when you are operating high-pressure
spray equipment. These cards are supplied with your equipment. The
following is the text of this card:

Safety B 1-3
Part 1022914G03
E2007 Nordson Corporation
WARNING: Any injury caused by high pressure liquid can be serious. If
you are injured or even suspect an injury:
SGo to an emergency room immediately.
STell the doctor that you suspect an injection injury.
SShow him this card
STell him what kind of material you were spraying
MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTE TO PHYSICIAN
Injection in the skin is a serious traumatic injury. It is important to treat the
injury surgically as soon as possible. Do not delay treatment to research
toxicity. Toxicity is a concern with some exotic coatings injected directly into
the bloodstream.
Consultation with a plastic surgeon or a reconstructive hand surgeon may
be advisable.
The seriousness of the wound depends on where the injury is on the body,
whether the substance hit something on its way in and deflected causing
more damage, and many other variables including skin microflora residing
in the paint or gun which are blasted into the wound. If the injected paint
contains acrylic latex and titanium dioxide that damage the tissue’s
resistance to infection, bacterial growth will flourish. The treatment that
doctors recommend for an injection injury to the hand includes immediate
decompression of the closed vascular compartments of the hand to release
the underlying tissue distended by the injected paint, judicious wound
debridement, and immediate antibiotic treatment.
Fire Safety
To avoid a fire or explosion, follow these instructions.
SGround all conductive equipment. Use only grounded air and fluid
hoses. Check equipment and workpiece grounding devices regularly.
Resistance to ground must not exceed one megohm.
SShut down all equipment immediately if you notice static sparking or
arcing. Do not restart the equipment until the cause has been identified
and corrected.
SDo not smoke, weld, grind, or use open flames where flammable
materials are being used or stored.
SDo not heat materials to temperatures above those recommended by
the manufacturer. Make sure heat monitoring and limiting devices are
working properly.
SProvide adequate ventilation to prevent dangerous concentrations of
volatile particles or vapors. Refer to local codes or your material MSDS
for guidance.
SDo not disconnect live electrical circuits when working with flammable
materials. Shut off power at a disconnect switch first to prevent
sparking.

Safety
B 1-4
Part 1022914G03 E2007 Nordson Corporation
SKnow where emergency stop buttons, shutoff valves, and fire
extinguishers are located. If a fire starts in a spray booth, immediately
shut off the spray system and exhaust fans.
SShut off electrostatic power and ground the charging system before
adjusting, cleaning, or repairing electrostatic equipment.
SClean, maintain, test, and repair equipment according to the instructions
in your equipment documentation.
SUse only replacement parts that are designed for use with original
equipment. Contact your Nordson representative for parts information
and advice.
Halogenated Hydrocarbon Solvent Hazards
Do not use halogenated hydrocarbon solvents in a pressurized system that
contains aluminum components. Under pressure, these solvents can react
with aluminum and explode, causing injury, death, or property damage.
Halogenated hydrocarbon solvents contain one or more of the following
elements:
Element Symbol Prefix
Fluorine F “Fluoro-”
Chlorine Cl “Chloro-”
Bromine Br “Bromo-”
Iodine I “Iodo-”
Check your material MSDS or contact your material supplier for more
information. If you must use halogenated hydrocarbon solvents, contact
your Nordson representative for information about compatible Nordson
components.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system
immediately and perform the following steps:
SDisconnect and lock out system electrical power. Close hydraulic and
pneumatic shutoff valves and relieve pressures.
SIdentify the reason for the malfunction and correct it before restarting the
system.
Disposal
Dispose of equipment and materials used in operation and servicing
according to local codes.

Safety B 1-5
Part 1022914G03
E2007 Nordson Corporation
Safety Labels
Table B 1-1 contains the text of the safety labels on the pump. The safety
labels are provided to help you operate and maintain your pump safely. See
Figure B 1-1 for the location of the safety labels.
Table B 1-1 Safety Labels
Item Part Description
1 600179
WARNING
SHIGH PRESSURE DEVICE
Read instruction manual before operation and observe all
warnings.
SINJECTION HAZARD
Airless spray painting equipment can cause serious injury if the
spray penetrates the skin. Do not point the gun at anyone or any
part of the body. In case of penetration, adequate medical aid
must be immediately obtained.
SCOMPONENT RUPTURE
This system is capable of producing high pressure. Please refer
to the data plate on the hydraulic section. To avoid rupture and
injury, do not operate this pump at a pressure higher than the
rated maximum working pressure of any component in the
system (including but not limited to spray guns, hose, hose
connections and heaters).
SFIRE
Static voltage is developed by airless spraying. The pump,
associated system, and object being sprayed must be grounded
to prevent static discharge sparks which could start a fire.
SSERVICING
Before servicing, cleaning, or removal of any part, set trigger lock
on gun, and always shut off power source; then carefully release
pressure in fluid portions of the system.
2 181147 MAXIMUM INPUT 6.9 BAR (100 PSI)
3- - - - - - MAXIMUM OPERATING PRESSURE 206 BAR (3000 PSI)