Nortel Passport 15000 Instruction Manual

Passport 15000, 20000
Hardware Installation,
Maintenance, and Upgrade
241-1501-240

Passport 15000, 20000
Hardware Installation, Maintenance, and
Upgrade
Publication: 241-1501-240
Document status: Standard
Document version: 5.2S2
Document date: March 2004
Copyright © 2004 Nortel Networks.
All Rights Reserved.
Printed in Canada
NORTEL, NORTEL NETWORKS, the globemark design, the NORTEL NETWORKS corporate
logo, DPN, and PASSPORT are trademarks of Nortel Networks.
ADC is a registered trademark of ADC Telecommunications, Inc.
AMP, MATE-N-LOK, and Z-PACK are registered trademarks of Tyco Electronics of Canada, Ltd.
Astec, Helios, MFA150, and Advanced Power Systems are trademarks of Astec Advanced Power
Systems. EdgeLink is a trademark of Telco Systems.
Pozidrivis a registered trademark of Phillips Screw Company.
VT100 is a trademark of Digital Equipment Corporation.

5
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
Publication history
March 2004 5.2S2 Standard
General availability. Contains information on Passport 15000 and
Passport 20000 for the PCR5.2 release.

6Publication history
241-1501-240 5.2S2

7
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
Contents
About this document 33
Who should read this document and why 33
How to use this document 34
What’s new in this document 34
16-port OC-3/STM-1 POS and ATM FP with PEC NTHW44 41
An additional version of the lower and upper cooling units 41
Enclosing a NEBS 2000 frame with doors and side panels 43
Structural changes 45
Related documents 46
How to get more help 47
Chapter 1
Overview of hardware tasks 49
Chapter 2
Safety considerations and best practices 53
Risk of personal injury 54
Risk of service loss 56
Risk of equipment damage 57
Fastening captive screws 58
Fastening termination panels 58
Avoiding damage from ESD 59
Choosing slots for FPs 61
Equipment maintenance 63
Accessing equipment inside a NEBS 2000 frame with a door 63
Air filter replacement 64
Equipment vacuuming 64

8Contents
241-1501-240 5.2S2
Fiber cable cleaning 65
SFP optical module cleaning 65
Monitoring equipment status LEDs 65
Storing and transporting circuit cards 66
Handling cables 66
Power cables 67
Processor card cables 67
Hot-swapping hardware parts 67
Packing and unpacking a processor card or module 68
Processor card compatibility 68
Chapter 3
Alarm hardware 71
BIP alarm module replacement 72
BIP alarm module replacement task flow 72
BIP external alarm cable replacement 73
Prerequisites to BIP external alarm cable replacement 73
BIP external alarm cable replacement task flow 73
Chapter 4
Alarm/BITS module 75
Alarm/BITS module replacement 76
Prerequisites to alarm/BITS module replacement 76
Alarm/BITS module replacement task flow 76
Timing cable installation 79
Prerequisites to timing cable installation 79
Timing cable replacement 81
Prerequisites to timing cable replacement 81
Timing cable replacement task flow 81
Chapter 5
CP and FP cables 85
Cable routing 86
FP cable replacement 89
SFP module replacement 92

Contents 9
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
Chapter 6
Control processors 95
CP upgrade 96
Failed CP replacement 98
Chapter 7
Cooling units 99
Cooling unit replacement 100
Fan controller replacement 102
Fan replacement 104
Prerequisites to fan replacement 104
Fan replacement task flow 105
Temperature sensor replacement 106
Prerequisites to temperature sensor replacement 106
Temperature sensor replacement task flow 106
Temperature sensor bracket assembly replacement 109
Prerequisites to temperature sensor bracket assembly
replacement 109
Temperature sensor bracket assembly replacement task flow 109
Chapter 8
Fabrics 111
Fabric replacement 111
Chapter 9
NEBS 2000 frame accessories 115
Door installation onto a NEBS 2000 frame 117
Door hardware removal from a NEBS 2000 frame 125
Illuminated brandline cover installation 131
NEBS 2000 frame enclosure installation 134
Side panel installation onto a NEBS 2000 frame 135
Chapter 10
Function processors 139
FP addition 140
Prerequisites to FP addition 140
FP addition task flow 140

10 Contents
241-1501-240 5.2S2
FP decommissioning 143
Prerequisites for FP decommissioning 143
FP decommissioning task flow 143
FP upgrade 145
Prerequisites to FP upgrade 145
FP upgrade task flows 146
Replacement of a failed FP 150
Prerequisites to failed FP replacement 150
Failed FP replacement task flow 150
Replacement of an FP with one of a different card type 153
Prerequisites to replacement of an FP with one of a different card
type 153
Chapter 11
Initial switch hardware installations 155
Installation of a second switch into a NEBS 2000 frame 156
NEBS 2000 frame installation 161
Parts installation in a Passport 15000 in a NEBS 2000 frame 165
Parts installation in a Passport 20000 in a NEBS 2000 frame 168
Passport 15000-VSS installation 171
Passport 15000 or 20000 switch installation into an EIA rack 173
Chapter 12
MAC address module 179
MAC address module replacement 179
Prerequisites to MAC address module replacement 179
MAC address module replacement task flow 180
Chapter 13
Peripheral equipment 183
Modem installation 184
Prerequisites to modem installation 184
Modem installation task flow 185
Multiport aggregate device installation 186
Prerequisites to multiport aggregate device installation 186
Multiport aggregate device replacement 188
Shasta 5000 installation 190

Contents 11
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
Chapter 14
Power-and-ground hardware of a Passport 15000 or
20000 193
BIM replacement 194
BIP power-and-ground cable installation 197
BIP power input cable replacement 201
BIP replacement 204
Power-and-ground cable assembly replacement 207
Powerup of a Passport 15000 or 20000 210
PIM replacement 214
Chapter 15
Shelf assembly 217
Shelf assembly replacement 218
Chapter 16
Sparing and fanout panels 223
Sparing panel replacement 224
Fanout panel replacement 227
Chapter 17
Hardware procedures 229
Anchoring the NEBS 2000 frame 230
Additional information for installing the frame anchors 235
Assembling a BIP external alarm cable 237
Assembling sparing panel NTQS31 249
Bundling FP cables 251
Cabling the second cooling unit 255
Checking the backplane pins 258
Checking power input cables to the BIP 261
Checking power output from a system of ac rectifiers 266
Checking power output connections from the BIP 273
Checking the connectivity between FPs and sparing panels 275
Checking the final status of all LEDs 277
Checking the operation of external alarms 279
Cleaning an SFP optical module 281

12 Contents
241-1501-240 5.2S2
Cleaning LC or SC connectors 285
Cleaning MT-RJ connectors 290
Cleaning the bore of a transceiver 293
Configuring modem software 294
Connecting a CP Ethernet cable 296
Connecting a CP local operator terminal cable 299
Connecting a CP modem cable 300
Connecting a Passport 15000 or 20000 to an EdgeLink 100 302
Connecting a PIM cable 305
Connecting a power input cable to a terminal block 307
Connecting a temperature sensor cable assembly 312
Connecting alarm cables to the alarm/BITS module 315
Connecting an FP cable 320
Connecting other cables to a BIP 329
Connecting power input cables to the BIP 330
Connecting power output cables to a system of ac rectifiers 339
Determining if you need to use inline attenuators with optical FPs 345
Disconnecting a power input cable from a terminal block 347
Disconnecting power input cables from the BIP 353
Disconnecting other cables from a BIP 357
Fastening adjacent frames together 359
Grounding a Passport 15000-VSS 362
Grounding a Shasta 5000 to a NEBS 2000 frame 365
Grounding the NEBS 2000 frame 368
Installing a 19-inch sparing panel 372
Installing a BIM 374
Installing a BIP alarm module 378
Installing a BIP external alarm cable 379
Installing a BIP external alarm cable to an MFA150 381
Installing a BIP onto a NEBS 2000 frame 386
Installing a BITS cable 388
Installing a blank processor card 393
Installing a brandline cover or a top cover 396
Installing a CP 399
Installing a cosmetic extension filler 402

Contents 13
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
Installing a door 407
Installing a door catch onto the lower right of a frame 416
Installing a door catch onto the upper right of a frame 422
Installing a door hinge onto the lower left of a frame 426
Installing a door hinge onto the upper left of a frame 430
Installing a fabric card into a Passport 15000 434
Installing a fabric card into a Passport 20000 439
Installing a fan 446
Installing a fan controller 452
Installing a fanout panel 463
Installing a fiber management unit 465
Installing a kickplate 468
Installing a kickplate extension 470
Installing a lower cooling unit 473
Installing a multiport aggregate device 478
Installing a PIM 485
Installing a PIM cable 487
Installing a power-and-ground cable assembly 489
Installing a Shasta 5000 air-flow grill 495
Installing a Shasta 5000 cable management assembly 497
Installing a Shasta 5000 filler panel 499
Installing a Shasta 5000 shelf assembly 501
Installing a shelf assembly 503
Installing a shelf assembly onto adapter brackets 505
Installing a shelf filler panel 509
Installing a shelf-based BIP 512
Installing a shelf-based cooling unit 514
Installing a side frame panel, extended size 518
Installing a side frame panel, regular size 523
Installing a sparing panel 532
Installing a strain-relief bar 535
Installing a temperature sensor bracket assembly 536
Installing a temperature sensor for an upper cooling unit 542
Installing a temperature sensor inside a lower cooling unit 546
Installing a timing cable adaptor NTPN81 551

14 Contents
241-1501-240 5.2S2
Installing a timing cable DS1 wire-wrap NTHW75 554
Installing a timing cable for E1 unbalanced NTHR75 558
Installing a top cover onto a frame bracket 561
Installing a top frame bracket onto a NEBS 2000 frame 568
Installing adapter brackets onto a Shasta 5000 572
Installing an FP 574
Installing an illuminated brandline cover 578
Installing an SFP optical module 588
Installing an upper cooling unit 592
Installing cable management brackets 597
Installing EMI filters on the alarm/BITS module 599
Installing extended cable management brackets 601
Installing fiber cables through the fiber management unit 605
Installing front adapter brackets 610
Installing front or rear frame panels 612
Installing grounding tape on rack uprights 618
Installing high-density cable management brackets 619
Installing NEBS 2000 frame-to-EIA adapter brackets 622
Installing short adapter brackets on the rear of the rack 624
Installing short adapter brackets on the front of the rack 628
Levelling the frame or frame pair 629
Locking or unlocking a door on a NEBS 2000 frame 631
Loading cards in sequence with software 633
Making a BITS cable 635
Moving a frame into its anchoring position 639
Packing a processor card or module 642
Placing the NEBS 2000 frame onto the footprint 643
Powering down a BIM 645
Powering up a system of ac rectifiers 648
Preparing the NEBS 2000 frame for installing adapter brackets 650
Removing a BIM 652
Removing a BIP 655
Removing a BIP alarm module 656
Removing a BITS cable 658
Removing a blank processor card 662

Contents 15
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
Removing a brandline cover from a top frame bracket 663
Removing a brandline cover, illuminated, from a top frame
bracket 666
Removing a CP 670
Removing a door 672
Removing a fabric card from a Passport 15000 677
Removing a fabric card from a Passport 20000 679
Removing a fan 682
Removing a fan controller 686
Removing a fanout panel 692
Removing a horizontal frame from the pallet 693
Removing a kickplate 698
Removing a lower cooling unit 701
Removing a multiport aggregate device 704
Removing a PIM 707
Removing a power-and-ground cable assembly 710
Removing a shelf assembly 714
Removing a shelf filler panel 721
Removing a side frame panel, regular or extended sizes 724
Removing a sparing panel 728
Removing a temperature sensor bracket assembly 730
Removing a temperature sensor for an upper cooling unit 733
Removing a temperature sensor from a lower cooling unit 737
Removing a timing cable adapter NTPN81 742
Removing a timing cable for DS1 NTHW75 743
Removing a timing cable for E1 unbalanced NTHR75 745
Removing a vertical frame from the pallet 747
Removing an FP 750
Removing an FP cable 755
Removing an SFP optical module 759
Removing an upper cooling unit 762
Removing door hardware from the bottom of a frame 765
Removing door hardware from the top of a frame 769
Removing fiber cables from the fiber management unit 773
Removing front or rear frame panels 774

16 Contents
241-1501-240 5.2S2
Removing the packaging from a Passport in a frame 776
Replacing a BIP external alarm cable 778
Replacing a BIP external alarm cable to an MFA150 781
Replacing a CP Ethernet cable 783
Replacing a cable management channel cover 785
Replacing a cooling unit alarm cable 787
Replacing a cooling unit power cable 789
Replacing a fiber cable in a fiber management unit 792
Replacing a local operator terminal cable 795
Replacing a PIM cable 796
Replacing a Shasta 5000 interface cable 799
Replacing an air filter 800
Replacing an alarm cable assembly to the alarm/BITS module 807
Replacing an EdgeLink 100 interface cable 811
Replacing the alarm/BITS module in a Passport 15000 814
Replacing the alarm/BITS module in a Passport 20000 819
Replacing the MAC address module in a Passport 15000 822
Replacing the MAC address module in a Passport 20000 825
Routing FP cables 827
Routing power cables from overhead to the BIP 832
Routing power cables from under the floor to the BIP 836
Seating cards from the transportation position 842
Seating fabrics from the transportation position 845
Setting modem dip switches 852
Switching on the BIP circuit breakers 854
Testing sparing panel connectivity 857
Testing the power output from a system of ac rectifiers 859
Testing the power to the BIP 860
Unpacking a processor card or module 867
Unpacking a shelf assembly 868
Unpacking the Shasta 5000 869
Vacuuming equipment 870

Contents 17
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
List of figures
Figure 1 Overview of Passport 15000 or 20000 hardware, front
view 50
Figure 2 Overview of Passport 15000 or 20000 hardware, rear
view 51
Figure 3 Location of ESD jacks, front lower (shown) or upper
shelf 60
Figure 4 Task flow of a BIP alarm module replacement 72
Figure 5 Task flow of a BIP external alarm cable installation 74
Figure 6 Task flow of an alarm/BITS module replacement 77
Figure 7 Task flow of a timing cable installation 80
Figure 8 Task flow of a timing cable replacement 82
Figure 9 Task flow of cable routing 87
Figure 10 Task flow of FP cable replacement 90
Figure 11 Task flow of an SFP module replacement 92
Figure 12 Task flow of a CP upgrade 97
Figure 13 Task flow of a failed CP replacement 98
Figure 14 Task flow of a cooling unit replacement 101
Figure 15 Task flow of a fan controller replacement 103
Figure 16 Task flow of a fan replacement 105
Figure 17 Task flow of a temperature sensor replacement 107
Figure 18 Task flow of a temperature sensor bracket assembly
replacement 110
Figure 19 Task flow of a fabric replacement 113
Figure 20 Frame enclosure hardware, exploded view 116
Figure 21 Clearance to swing a door open on a NEBS 2000
frame 119
Figure 22 Types of screws used with frame enclosure
hardware 120
Figure 23 A door in relation to extension hardware 121
Figure 24 Task flow of a door installation onto a NEBS 2000
frame 123
Figure 25 A door in relation to extension hardware 127
Figure 26 Task flow of door hardware removal from a NEBS 2000
frame 129
Figure 27 An illuminated brandline cover in relation to extension
hardware 132
Figure 28 Task flow of an illuminated brandline cover installation
onto a NEBS 2000 frame 133

18 Contents
241-1501-240 5.2S2
Figure 29 Task flow of NEBS 2000 frame enclosure
installation 134
Figure 30 An extended side panel in relation to extension
hardware 137
Figure 31 Task flow of a side panel installation onto a NEBS 2000
frame 138
Figure 32 Task flow of an FP addition 141
Figure 33 Task flow of an FP decommissioning 143
Figure 34 Task flow of an electrical FP upgrade 147
Figure 35 Task flow of an optical FP upgrade 148
Figure 36 Task flow of a replacement of a failed FP 151
Figure 37 Task flow of a replacement of an FP with one of a
different type 154
Figure 38 Task flow of an installation of a second switch in a NEBS
2000 frame 158
Figure 39 Task flow of NEBS 2000 frame installation 163
Figure 40 Task flow of parts installation in a Passport 15000 in a
NEBS 2000 frame 166
Figure 41 Task flow of parts installation in a Passport 20000 in a
NEBS 2000 frame 169
Figure 42 Task flow of a Passport 15000-VSS installation 172
Figure 43 Task flow of a Passport 15000 or 20000 switch
installation into a 23-inch EIA rack 175
Figure 44 Task flow of a MAC address module replacement 181
Figure 45 Task flow of a modem installation 185
Figure 46 Task flow of a multiport aggregate device
installation 187
Figure 47 Task flow of a multiport aggregate device
replacement 189
Figure 48 Task flow of a Shasta 5000 installation 191
Figure 49 Task flow of a BIM replacement 195
Figure 50 Task flow of a BIP power-and-ground cable
installation 199
Figure 51 Task flow of a BIP power input cable replacement 202
Figure 52 Task flow of a BIP replacement 205
Figure 53 Task flow of a power-and-ground cable assembly
replacement 208
Figure 54 Task flow of a power-up of a Passport 15000 or
20000 212
Figure 55 PIM replacement task flow 214
Figure 56 Task flow of a shelf assembly replacement 220

Contents 19
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
Figure 57 Task flow of a sparing panel replacement 225
Figure 58 Task flow of a fanout panel replacement 228
Figure 59 M12 anchor assembly 234
Figure 60 Anchoring to a raised floor 235
Figure 61 Cable for BIP connector J3 to the external LED
board 247
Figure 62 A 12-port DS3 or E3 one-for-six sparing panel NTQS31,
fully assembled 250
Figure 63 Mini-coax cables bundled onto extended brackets 254
Figure 64 Power and alarm cable paths between the BIP and
cooling units 257
Figure 65 An empty shelf assembly of a Passport 15000, front
view 259
Figure 66 Overhead power input cables for the lower shelf
connected to the BIP 264
Figure 67 Insulating boots and clamps at the rear of the BIP 265
Figure 68 Front of an MFA150 power system of five ac
rectifiers 268
Figure 69 Power cable connections at the breakers inside an
MFA150 controller, side view 270
Figure 70 Power cable connections at the rear of an MFA150
system of ac rectifiers 271
Figure 71 Power cable connections at the ground busbar inside an
MFA150 controller 272
Figure 72 Power cable paths between the BIP and two
shelves 274
Figure 73 The open end of an SFP optical module 283
Figure 74 The LC connector end of an SFP optical module 284
Figure 75 LC fiber connectors 288
Figure 76 SC fiber connector 289
Figure 77 MT-RJ fiber connector 292
Figure 78 Route of a CP cable 298
Figure 79 Connection points of the PIM cables 306
Figure 80 Power input cables connected to a polyvalent power-
and-ground assembly A0834143 310
Figure 81 The ETSI power-and-ground assembly A0834149 311
Figure 82 Location of upper temperature sensors 313
Figure 83 Cable assembly connector on a temperature sensor
bracket assembly 314
Figure 84 Locations of the alarm cable connectors and paths 317

20 Contents
241-1501-240 5.2S2
Figure 85 Connection points of the cables for an alarm/BITS
module in a Passport 15000 318
Figure 86 Connection points of the cables for an alarm/BITS
module in a Passport 20000 319
Figure 87 Types of connectors on Passport FP cables 323
Figure 88 The transmit and receive orientation on a 16-port OC-3/
STM-1 FP (NTHW21) 326
Figure 89 The transmit and receive orientation on a 16-port OC-3/
STM-1 FP (NTHW31) 327
Figure 90 The transmit and receive orientation on a 16-port OC-3/
STM-1 POS and ATM FP (NTHW44) 328
Figure 91 Power input cable connected to the BIP stud labelled
B1+ 336
Figure 92 Overhead power input cables for the lower shelf
connected to the BIP 337
Figure 93 Insulating boots and clamps at the rear of the BIP 338
Figure 94 Power cable connections at the rear of an MFA150
system of ac rectifiers 342
Figure 95 Power cable connections at the breakers inside an
MFA150 controller, side view 343
Figure 96 Power cable connections at the ground busbar inside an
MFA150 controller 344
Figure 97 Overhead power input cables for the lower shelf
connected to the BIP 348
Figure 98 Insulating boots and clamps at the rear of the BIP 349
Figure 99 Power input cables connected to a polyvalent power-
and-ground assembly A0834143 350
Figure 100 The ETSI power-and-ground assembly A0834149 351
Figure 101 BIMs for specific shelf nodes 352
Figure 102 Cable connections at the rear of a BIP 358
Figure 103 Frame-to-frame joining brackets in kit numbers
NTRU0365 and NTHR0370 361
Figure 104 Passport 7480 shelf assembly grounding stud 363
Figure 105 Location of the grounding strip at the top of NEBS 2000
frame 364
Figure 106 Shasta 5000 shelf assembly grounding studs 366
Figure 107 Location of the grounding strip at the top of NEBS 2000
frame 367
Figure 108 Top grounding for CBN, side view 370
Figure 109 Top grounding for IBN, side view 371
Figure 110 Physical characteristics of a BIM in a BIP 377