Nortel Passport 15000 Instruction Manual

Passport 15000, 20000
Hardware Installation,
Maintenance, and Upgrade
241-1501-240

Passport 15000, 20000
Hardware Installation, Maintenance, and
Upgrade
Publication: 241-1501-240
Document status: Standard
Document version: 5.2S2
Document date: March 2004
Copyright © 2004 Nortel Networks.
All Rights Reserved.
Printed in Canada
NORTEL, NORTEL NETWORKS, the globemark design, the NORTEL NETWORKS corporate
logo, DPN, and PASSPORT are trademarks of Nortel Networks.
ADC is a registered trademark of ADC Telecommunications, Inc.
AMP, MATE-N-LOK, and Z-PACK are registered trademarks of Tyco Electronics of Canada, Ltd.
Astec, Helios, MFA150, and Advanced Power Systems are trademarks of Astec Advanced Power
Systems. EdgeLink is a trademark of Telco Systems.
Pozidrivis a registered trademark of Phillips Screw Company.
VT100 is a trademark of Digital Equipment Corporation.

5
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
Publication history
March 2004 5.2S2 Standard
General availability. Contains information on Passport 15000 and
Passport 20000 for the PCR5.2 release.

6Publication history
241-1501-240 5.2S2

7
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
Contents
About this document 33
Who should read this document and why 33
How to use this document 34
What’s new in this document 34
16-port OC-3/STM-1 POS and ATM FP with PEC NTHW44 41
An additional version of the lower and upper cooling units 41
Enclosing a NEBS 2000 frame with doors and side panels 43
Structural changes 45
Related documents 46
How to get more help 47
Chapter 1
Overview of hardware tasks 49
Chapter 2
Safety considerations and best practices 53
Risk of personal injury 54
Risk of service loss 56
Risk of equipment damage 57
Fastening captive screws 58
Fastening termination panels 58
Avoiding damage from ESD 59
Choosing slots for FPs 61
Equipment maintenance 63
Accessing equipment inside a NEBS 2000 frame with a door 63
Air filter replacement 64
Equipment vacuuming 64

8Contents
241-1501-240 5.2S2
Fiber cable cleaning 65
SFP optical module cleaning 65
Monitoring equipment status LEDs 65
Storing and transporting circuit cards 66
Handling cables 66
Power cables 67
Processor card cables 67
Hot-swapping hardware parts 67
Packing and unpacking a processor card or module 68
Processor card compatibility 68
Chapter 3
Alarm hardware 71
BIP alarm module replacement 72
BIP alarm module replacement task flow 72
BIP external alarm cable replacement 73
Prerequisites to BIP external alarm cable replacement 73
BIP external alarm cable replacement task flow 73
Chapter 4
Alarm/BITS module 75
Alarm/BITS module replacement 76
Prerequisites to alarm/BITS module replacement 76
Alarm/BITS module replacement task flow 76
Timing cable installation 79
Prerequisites to timing cable installation 79
Timing cable replacement 81
Prerequisites to timing cable replacement 81
Timing cable replacement task flow 81
Chapter 5
CP and FP cables 85
Cable routing 86
FP cable replacement 89
SFP module replacement 92

Contents 9
Passport 15000, 20000 Hardware Installation, Maintenance, and Upgrade 5.2S2
Chapter 6
Control processors 95
CP upgrade 96
Failed CP replacement 98
Chapter 7
Cooling units 99
Cooling unit replacement 100
Fan controller replacement 102
Fan replacement 104
Prerequisites to fan replacement 104
Fan replacement task flow 105
Temperature sensor replacement 106
Prerequisites to temperature sensor replacement 106
Temperature sensor replacement task flow 106
Temperature sensor bracket assembly replacement 109
Prerequisites to temperature sensor bracket assembly
replacement 109
Temperature sensor bracket assembly replacement task flow 109
Chapter 8
Fabrics 111
Fabric replacement 111
Chapter 9
NEBS 2000 frame accessories 115
Door installation onto a NEBS 2000 frame 117
Door hardware removal from a NEBS 2000 frame 125
Illuminated brandline cover installation 131
NEBS 2000 frame enclosure installation 134
Side panel installation onto a NEBS 2000 frame 135
Chapter 10
Function processors 139
FP addition 140
Prerequisites to FP addition 140
FP addition task flow 140

10 Contents
241-1501-240 5.2S2
FP decommissioning 143
Prerequisites for FP decommissioning 143
FP decommissioning task flow 143
FP upgrade 145
Prerequisites to FP upgrade 145
FP upgrade task flows 146
Replacement of a failed FP 150
Prerequisites to failed FP replacement 150
Failed FP replacement task flow 150
Replacement of an FP with one of a different card type 153
Prerequisites to replacement of an FP with one of a different card
type 153
Chapter 11
Initial switch hardware installations 155
Installation of a second switch into a NEBS 2000 frame 156
NEBS 2000 frame installation 161
Parts installation in a Passport 15000 in a NEBS 2000 frame 165
Parts installation in a Passport 20000 in a NEBS 2000 frame 168
Passport 15000-VSS installation 171
Passport 15000 or 20000 switch installation into an EIA rack 173
Chapter 12
MAC address module 179
MAC address module replacement 179
Prerequisites to MAC address module replacement 179
MAC address module replacement task flow 180
Chapter 13
Peripheral equipment 183
Modem installation 184
Prerequisites to modem installation 184
Modem installation task flow 185
Multiport aggregate device installation 186
Prerequisites to multiport aggregate device installation 186
Multiport aggregate device replacement 188
Shasta 5000 installation 190