Morningstar TrakStar TS-MPPT-60-150V User manual

Installation and Operation Manual
Solar System Controller
8 Pheasant Run
Newtown, PA 18940 USA
email: [e-mail]
www.morningstarcorp.com
Solar Battery Charger
with
TrakStarTM Maximum Power Point Tracking Technology
Models
TS-MPPT-60-150V
TS-MPPT-45-150V
MAXIMUM POWER POINT TRACKING
TRISTAR MPPT
TM
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Dimensions in Inches [Millimeters]
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Contents
1.0 Important Safety Information 4
2.0 Getting Started 6
2.1 Overview 6
2.2 Versions and Ratings 6
2.3 Features 7
2.4 Regulatory Information 9
2.5 Optional Accessories 10
3.0 Installation 11
3.1 General Information 11
3.2 Controller Installation 12
4.0 Operation 24
4.1 TrakStarTM MPPT Technology 24
4.2 Battery Charging Information 26
4.3 Push button 33
4.4 LED Indications 34
4.5 Protections, Faults & Alarms 36
4.6 Inspection and Maintenance 38
5.0 Networking and Communication 39
5.1 Introduction 39
5.2 Morningstar MeterBusTM 40
5.3 Serial RS-232 41
5.4 EIA-485 (formerly RS-485) 43
5.5 Ethernet 44
6.0 Troubleshooting 47
7.0 Warranty 49
8.0 Specifications 50
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4Important Safety Information
Save These Instructions
This manual contains important safety, installation and operating instructions for the
TriStar MPPT solar controller.
The following symbols are used throughout this manual to indicate potentially dangerous condi-
tions or mark important safety instructions:
WARNING:
Indicates a potentially dangerous condition. Use extreme caution when performing
this task.
!CAUTION:
Indicates a critical procedure for safe and proper operation of the controller.
NOTE:
Indicates a procedure or function that is important for the safe and proper operation
of the controller.
Safety Information
Read all of the instructions and cautions in the manual before beginning installation.•
There are no user serviceable parts inside the TriStar MPPT. Do not disassemble or at-•
tempt to repair the controller.
Disconnect all sources of power to the controller before installing or adjusting the•
TriStar MPPT.
There are no fuses or disconnects inside the TriStar MPPT. Do not attempt to repair.•
Install external fuses/breakers as required.•
1.0 Important Safety Information
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5TriStar MPPT Operator’s Manual
Installation Safety Precautions
WARNING:
This unit is not provided with a GFDI device. This charge controller must be used with an
external GFDI device as required by the Article 690 of the National Electrical Code for
the installation location.
Mount the TriStar MPPT indoors. Prevent exposure to the elements and do not allow wa-•
ter to enter the controller.
Use insulated tools when working with batteries.•
Avoid wearing jewelry during installation.•
The battery bank must be comprised of batteries of same type, make, and age.•
Do not smoke in the vicinity of the battery bank.•
Power connections must remain tight to avoid excessive heating from a loose connection.•
Use properly sized conductors and circuit interrupters.•
The grounding terminal is located in the wiring compartment and is identified by the sym-•
bol below.
Ground Symbol
This charge controller is to be connected to DC circuits only. These DC connections are•
identified by the symbol below.
Direct Current Symbol
About this Manual
This manual provides detailed installation and usage instructions for the TriStar MPPT controller.
Only qualified electricians and technicians who are familiar with solar system design and wiring
practices should install the TriStar MPPT. The usage information in this manual is intended for
the system owner/operator.
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