NPK SCS-1002 User manual

26Е, Kibalchicha str., 192174 Phone.: [phone] [email protected]
St. Petersburg, Russia Fax: [phone] www.unicont.com
Limited Liability Company
“NPK MORSVYAZAVTOMATICA”
HOSPITAL AND REFRIGERATOR ALARM SYSTEM
SCS-1002
Operating manual

Version 0.2 2
SCS-1002
Operating manual
TABLE OF CONTENTS
1DESCRIPTION AND OPERATION OF THE SYSTEM........................................4
1.1 THE SYSTEM’S PURPOSE............................................................................................. 4
1.2 TECHNICAL SPECIFICATIONS....................................................................................... 4
1.3 THE SYSTEM’S COMPOSITION ..................................................................................... 4
1.4 STRUCTURE AND OPERATION OF THE SYSTEM .......................................................... 10
1.5 MEASUREMENT TOOLS,INSTRUMENTS AND APPLIANCES.......................................... 13
1.6 MARKING AND SEALING ........................................................................................... 14
1.7 PACKAGING.............................................................................................................. 14
2DESCRIPTION AND OPERATION OF THE SYSTEM COMPONENTS .........15
2.1 RECEPTION AND CONTROL DEVICES.......................................................................... 15
2.2 CONTROLLERS OF CALL BUTTONS............................................................................. 20
2.3 CALL BUTTONS......................................................................................................... 22
3INTENDED USE....................................................................................................24
3.1 OPERATIONAL LIMITATIONS ..................................................................................... 24
3.2 PREPARATIONS TO USE ............................................................................................. 24
3.3 INTENDED USE.......................................................................................................... 27
4TECHNICAL SERVICE.........................................................................................30
4.1 GENERAL INSTRUCTIONS .......................................................................................... 30
4.2 SAFETY FEATURES.................................................................................................... 30
4.3 MAINTENANCE ROUTINE........................................................................................... 30
4.4 INSTRUCTIONS ON SPTA KIT.................................................................................... 32
4.5 PRESERVATION......................................................................................................... 32
5CURRENT REPAIR OF THE SYSTEM...............................................................33
5.1 GENERAL INSTRUCTIONS .......................................................................................... 33
5.2 SAFETY FEATURES.................................................................................................... 33
5.3 CURRENT REPAIR...................................................................................................... 33
6STORAGE...............................................................................................................34
7TRANSPORTATION.............................................................................................35
8DISPOSAL..............................................................................................................36
9WARRANTY..........................................................................................................37
APPENDIX A Connection of the system components.................................................38
APPENDIX B Description and purpose of the system components ............................47

3 Version 0.2
SCS-1002
Hospital and refrigerator alarm system
This operating manual describes Hospital and refrigerator alarm system
SCS-1002 (hereinafter referred to as the System) and any options of its composition.
This operating manual describes composition, structure, operation, specifications
of the System and its components, instructions for the correct and safe operation of the
System (intended use, technical service, current repair, storage and transportation), and
disposal instructions for the System components.
Only those who have read and understood the System’s operational
documentation shall be permitted to operate with the System.
Only those who have read and understood this document and those who have had
special training shall be permitted to service the System according to the applicable
regulations.
TERMS AND ABBREVIATIONS
LCD
Liquid-crystal display
SPTA
Spare parts, tools and accessories
RCD
Reception and control device
Register
Russian Maritime Register of Shipping and Russian River Register
RMRS
Russian Maritime Register of Shipping
RRR
Russian River Register
OM
Operating manual
SCS
Personnel call system
SC
System components
TR
Technical requirements
CL
Check list
TS
Technical service
ТS-1
Semi-annual technical service
ТS-2
Annual technical service

Version 0.2 4
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Operating manual
1DESCRIPTION AND OPERATION OF THE SYSTEM
1.1 THE SYSTEM’S PURPOSE
The System provides call signaling to the watch station from the calling stations,
located in the refrigerator chambers, ship’s hospital and other areas where restricted
mobility or life threat occur.
The System is applied on sea and river-going vessels, health care and industrial
facilities.
1.2 TECHNICAL SPECIFICATIONS
Main parameters and technical specifications are described in table 1.
Table 1 –The System’s main specifications
Parameter
Value
Quantity of controllers, pcs.
1, 5, 10, 32
Power supply
voltage, V
SCs
24 DC
Signaling devices
24 DC or
220 AC, frequency 50 Hz
Integrated protection
–galvanic isolation from the mains;
–power reverse polarity;
–galvanic isolation of signaling circuits;
–faulty connection of call buttons;
–communication failure with controllers.
Power consumption
defined by the total power of the SC
included in the scope of delivery.
Protection degree
IP22, IP56, IP66, IP67
Operating
temperature, °C
SCs operated indoors
−15 to +55
SCs on open deck
−40 to +55
Heat resistant SCs
−40 to +125
1.3 THE SYSTEM’S COMPOSITION
Table 2 describes the list of the SCs. For more information on technical
specifications, composition and operation, see section table 2 and Appendix B.

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Table 2 –The list of the SCs
Name
Description
Reception and control device SCS-SPS-5
SCS-SPS-5
To ensure light and sound call signaling, display number
and name of a controller. 5 controlled devices
Mounting type:
panel, wall
Reception and control device SCS-SPS-10
SCS-SPS-10
To ensure light and sound call signaling, display number
and name of a controller. 10 controlled devices
Mounting type:
panel, wall
Reception and control device SCS-CU
SCS-CU-PM
To ensure light and sound call signaling, display number
and name of a controller on the LCD. 32 controlled devices
Mounting type:
panel
SCS-CU-WM
Mounting type:
panel
Reception and control device SCS-WP
SCS-WP
To provide light and sound call signaling at the reception and control device.
To control one direction (several units may be connected in series)
Reception and control device SCS-CU-REP
SCS-CU-REP-PM
To repeat call signaling on the backup station displaying
name and number of a controller on the LCD. 32 controlled
devices
Mounting type:
panel
SCS-CU-REP-WM
Mounting type:
wall
Controllers of call buttons
SCS-CH
Hospital room and refrigerator controllers: to send and reset call signals
SCS-REF
Call buttons
SCS-CH-PB
To send a call; outfitted with a connector for hand-held call button
SCS-CH-EPB
SCS-CH-PB-Ех
To send a call from explosion-hazardous areas
SCS-CH-EPB
To send a call; outfitted with a connector for SCS-CH-PB call button
SCS-BPT
To call from the rooms with special temperature conditions
SCS-BPC
Momentary push-button provides power supply to a signaling device
SCS-SC-DC
To send and reset a call within the network
SCS-SH-DC
To repeat call signaling from SCS-CH-PB until reset at the local station, and
to send control signal to alarm units
Junction boxes SCS-KP
SCS-KP-2
To split power network and line to 2 outputs

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Operating manual
Name
Description
SCS-KP-6
To split power network and line to 6 outputs
Relay unit RB-139
RB-139-24
To provide power supply to signaling units with control signal. Power supply
24 V DC
RB-139-220
To provide power supply to signaling units with control signal. Power supply
220 V AC, frequency 50 Hz
Flashing lamp FL-24
FL-24-W
To repeat a call with light signaling, pulse. Power supply
24 V DC
Dome colour:
white
FL-24-G
Dome colour:
green
FL-24-B
Dome colour:
blue
FL-24-R
Dome colour:
red
FL-24-О
Dome colour:
orange
Rotating lamp RL-24
RL-24-G
To repeat a call with light signaling, flashing. Power supply
24 V DC
Dome colour:
green
RL-24-B
Dome colour:
blue
RL-24-R
Dome colour:
red
RL-24-О
Dome colour:
orange
Rotating lamp RL-220
RL-220-G
To repeat a call with light signaling, flashing. Power supply
220 V AC, frequency 50 Hz
Dome colour:
green
RL-220-B
Dome colour:
blue
RL-220-R
Dome colour:
red
RL-220-О
Dome colour:
orange

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Hospital and refrigerator alarm system
Name
Description
Rotating flashing lamp RFL-24
RFL-24-G
To repeat a call with light signaling, flashing. Power supply
24 V DC
Dome colour:
green
RFL-24-B
Dome colour:
blue
RFL-24-R
Dome colour:
red
RFL-24-О
Dome colour:
orange
Rotating flashing lamp RFL-220
RFL-220-G
To repeat a call with light signaling, flashing. Power supply
220 V AC, frequency 50 Hz
Dome colour:
green
RFL-220-B
Dome colour:
blue
RFL-220-R
Dome colour:
red
RFL-220-О
Dome colour:
orange
Light and sound signaling unit AL-24
AL-24-W
To repeat a call with light and sound signaling. Power
supply 24 V DC
Dome colour:
white
AL-24-G
Dome colour:
green
AL-24-B
Dome colour:
blue
AL-24-R
Dome colour:
red
AL-24-О
Dome colour:
orange
Light and sound signaling unit AL-220
AL-220-W
To repeat a call with light and sound signaling. Power
supply 220 V AC, frequency 50 Hz
Dome colour:
white
AL-220-G
Dome colour:
green
AL-220-B
Dome colour:
blue
AL-220-R
Dome colour:
red
AL-220-О
Dome colour:
orange

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Name
Description
Light signaling unit L-24
L-24-W
To repeat a call with light signaling. Power supply 24 V DC
Dome colour:
white
L-24-G
Dome colour:
green
L-24-B
Dome colour:
blue
L-24-R
Dome colour:
red
L-24-О
Dome colour:
orange
Light signaling unit L-220
L-220-W
To repeat a call with light signaling. Power supply 220 V
AC, frequency 50 Hz
Dome colour:
white
L-220-G
Dome colour:
green
L-220-B
Dome colour:
blue
L-220-R
Dome colour:
red
L-220-О
Dome colour:
orange
Sound signaling unit A
A-24
To repeat a call with sound signaling. Power supply 24 V DC
A-220
To repeat a call with sound signaling. Power supply 220 V AC, frequency
50 Hz
Light signaling unit PGS-VSPYSHKA-24
PGS-VSPYSHKA-24
To repeat a call with light signaling, explosion-proof.
Power supply 24 V DC
Dome colours:
white
Dome colours:
green
Dome colours:
blue
Dome colours:
red
Dome colours:
yellow

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Name
Description
Light signaling unit PGS-VSPYSHKA-220
PGS-VSPYSHKA-220
To repeat a call with light signaling, explosion-proof.
Power supply 220 V AC, frequency 50 Hz
Dome colours:
white
Dome colours:
green
Dome colours:
blue
Dome colours:
red
Dome colours:
yellow
Light signaling unit Orbita MK S
Orbita MK S
To repeat a call with light signaling, explosion-proof.
Power supply 24 V DC
Fitting 3/4"
Armoured
cable fitting
Sound signaling unit Orbita MK Z
Orbita MK Z
To repeat a call with sound signaling, explosion-proof.
Power supply 24 V DC
Fitting 3/4"
Armoured
cable fitting
Light and sound signaling unit Orbita MK SZ
Orbita MK SZ
To repeat a call with light and sound signaling, explosion-
proof. Power supply 24 V DC
Fitting 3/4"
Armoured
cable fitting
Sound signaling unit BExS110
BExS110DFDC024
AS1A1G
To repeat a call with sound signaling, explosion-proof. Power supply 24 V
DC
BExS110DFAC230
AS1A1G
To repeat a call with sound signaling, explosion-proof. Power supply 220 V
AC, frequency 50 Hz
Note –Use of third party equipment within the System’s composition shall be preliminary agreed with
the System’s Manufacturer and confirmed by the letter. The final decision on each particular case is
made by the Register.

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1.4 STRUCTURE AND OPERATION OF THE SYSTEM
The System is a hardware and software unit that includes the SCs described
in 1.3.
The System sends a call from controllers of call buttons to the central unit (main
reception and control device) or repeater providing actuation of light and sound signaling
and displaying the address of the controller.
The System ensures:
a) controllers of call button send a call to RCD by pressing a call button; the RCD
displays the address and name of the controller initiated the call;
b) signaling device repeats light, sound and sound-light call signaling;
c) max. 32 controllers may be connected to one RCD via RS-485 network or four-
wire communication line;
d) RCD may display status of 1, 5, 10 or 32 controllers at the same time;
e) central unit or repeater have a function to reset sound call signaling;
f) call signaling may be reset from the place where the call was initiated or from
RCD;
g) RCD and repeater may display communication with controllers;
h) actuation of alarm signaling if communication with controllers is lost, or call
button connection is faulty;
i) 24/7 operation.
Depending on the type of control SCs, the System operates in one of the following
modes:
а) call signaling mode using RCD and controllers;
b) call bell signaling using a momentary push-button that powers a signaling
device.
RCDs of all types (except SCS-WP), and controllers of call buttons SCS-PK and
SCS-REF are connected via RS-485 interface and create local network of data exchange.
RCD types SCS-SPS-5, SCS-SPS-10 may operate via four-wire communication line.
RCD type SCS-WP allows for direct connection of a call button via four-wire
communication line and controls one direction (several units may be connected in series).
Depending on the places of installation the SCs may have IP22, IP56, IP66, IP67
types, and panel or wall mounting.

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Hospital and refrigerator alarm system
The System operates in the following order:
а) a user initiates a call on a call button, the call is received at the watch officer
station and backup station (controllers or reception and control devices) where it actuates
local alarm signaling;
b) a user accepts a call and mutes (resets) sound call signaling on RCD, and then
heads to the place where the call was initiated;
c) once the user arrives, the call is reset, and the reason of the call should be
investigated.
Composition of the System depends on its type of application, see table 3:
а) to use the System in ship hospital, refrigerated holds or refrigerators in
accordance with figure 1;
b) to call a watch officer in accordance with figure 2;
c) to use the System as a call bell system in accordance with figure 3.
Table 3 –Options of the System composition
Code
Place of the System use
Ship hospital rooms and
refrigerated holds
To control rooms
from watch
officer station
As a call bell system
SCS-SPS-5
+


SCS-SPS-10
+


SCS-CU
+


SCS-CU-REP
+


SCS-PK
+


SCS-REF
+


SCS-WP

+

SCS-BPT

+

SCS-BPC


+
SCS-SC-DC

+

SCS-CH-PB,
SCS-CH-PB-Ех
+


SCS-SH-DC
+
+

RB-139-24, RB-139-220
+
+

FL-24, RL-24, RL-220,
RFL-24, RFL-220, A-24,
A-220, AL-24, AL-220,
L-24, L-220,
+
+
+

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Code
Place of the System use
Ship hospital rooms and
refrigerated holds
To control rooms
from watch
officer station
As a call bell system
PGS-VSPYSHKA-24,
PGS-VSPYSHKA-220,
Orbita MK S, Orbita MK Z,
Orbita MK ZS,
BExS110DFDC024AS1A1G,
BExS110DFAC230AS1A1G
SCS-КР-2
+
+
+
SCS-КР-6
+
+

Notes
1“+”SC is suitable for use.
2“–” SC is not suitable for use.
Figure 1 –The System’s structure for application in ship hospital and refrigerating
rooms

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Hospital and refrigerator alarm system
Figure 2 –The System’s structure used to call a watch officer
Figure 3 –The System’s structure used as a call bell system
1.5 MEASUREMENT TOOLS,INSTRUMENTS AND APPLIANCES
Consumables and instruments required for the TS are represented in tables 4
and 5.
Table 4 –Instruments and appliances
Name
Where to find
Strengthened screwdriver (cross) PH2, 100 mm
At the station of a person in charge of the
System
Screwdriver (cross) РH-1, 80 mm

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Operating manual
Table 5 –Consumables required for the TS
Name and identifier
of consumables
Amount of
consumables
Purpose
Cleaning cloth
0.1 kg
1 To clean surfaces of the SC use clean cloth.
2 To remove severe contamination –use cloth soaked in
alcohol.
Rectified hydrolytic
technical ethyl alcohol
0.05 kg
To soak cloth and remove contamination from the screens
Varnish
0.05 kg
To cover surfaces of the Product in case of paint coating
damage
Abrasive cloth
0.06 х 0.06 m
To polish surfaces of the Product in case of paint coating
damage
1.6 MARKING AND SEALING
The System has a nameplate displaying: name and serial number, the
Manufacturer’s details. The nameplate is located on the RCD casing.
The SCs have nameplates displaying serial number, weight, protection degree,
input voltage and power consumption. The nameplates are located on the casings of the
SCs.
Sealing of the SCs and packaging is not provided.
1.7 PACKAGING
The System is delivered in corrugated board boxes, ensuring its transportation and
storage at the warehouse.
Transport packaging is also used as returnable packaging for transportation of the
System to the repair location and back.

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2DESCRIPTIONANDOPERATIONOFTHESYSTEMCOMPONENTS
2.1 RECEPTION AND CONTROL DEVICES
2.1.1 Reception and control devices SCS-SPS type
Functionality of RCD of SCS-SPS type:
a) controls signals from controllers of call buttons in RS-485 network or via four-
wire communication line;
b) provides sound and light address signaling if a call occurs in the network;
c) sound and light alarm signaling when communication with a controller of call
buttons is lost;
d) displays status of controllers of call buttons;
e) mutes sound signaling or resets call signaling depending on the design
assignment;
f) connection of external alarm;
g) backlight of controls and brightness dimming;
h) operation test of sound and light devices (only units where test key is pressed);
i) controls power supply to controllers of call buttons and repeater (depending on
the power supply scheme).
Two and more RCDs of SCS-SPS type may operate within the Systems with
network connection of buttons. One RCD is always a master device (controls signals),
and other devices are slave (operate as information RCD repeaters with a reset function).
RCDs of SCS-SPS type have similar controls and LEDs. For exterior, layout and
designation of controls and LEDs of RCD SCS-SPS-5, see figure 4. For description of
controls and LEDs, see table 6.

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Operating manual
Figure 4 –Exterior of SCS-SPS-5
Table 6 –Controls and LEDs of SCS-SPS-5
Pos.
Name
Description
1
Controllers status LEDs
To display status of controllers (operation, fault,
communication line failure)
2
Plastic slots
To put inserts with a name of station
3
Reset button
To mute sound signaling
4
Call LED
Light signaling of incoming call
5
Brightness dimmer
To adjust brightness of buttons backlight
6
Power LED
To display power supply status
7
Piano type switch
To switch on (off) power of RCD and connected external SCs
8
Speaker
To provide sound call signaling
9
Test button
To start operation test of LEDs
Note –Waterproof SCS-SPS-5 type does not have a brightness dimmer.
RCD may set a timer of postponed sound signaling by means of DIP-switch
located inside the RCD casing. When a controller sends a signal, RCDs may actuate call
signaling with various delay of 0 to 180 sec, see table 7.

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Table 7 –Timer settings of signaling delay
Position of DIP-switch
Signaling delay, sec
Position of DIP-switch
Signaling delay, sec
0
120
30
150
60
180
90
–
–
2.1.2 Reception and control devices SCS-CU type
Functionality of RCD, SCS-CU type:
a) to control signals from controllers of call buttons in RS-485 network;
b) sound and light address signaling if call signal occurs in the network;
c) sound and light alarm signaling if communication with controllers of call
buttons is lost;
d) to control 32 controllers at the same time;
e) to display status of 32 controllers, their names and communication status on
the LCD;
f) to control RCD and provide its settings;
g) temporary mute of sound call signaling and signaling of communication failure
with a controller;
h) to stop call signaling;
i) to connect external alarm;
j) to provide backlight of controls and LCD with brightness dimming;
k) to control power supply to all connected SCs.
Figure 5 describes exterior of SCS-CU. For the description and assignment of
controls, see table 8.

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Figure 5 –Exterior of SCS-CU
Table 8 –Controls and LEDs of SCS-CU
Pos.
Name
Description
1
LCD
To display names of controllers, to control and provide
settings of RCD
2
Navigation keys
To navigate in the menu
3
Power on (off) button
To switch on (off) power of external devices
4
Reset button
To provide temporary mute of sound signaling
5
Speaker
To provide sound call signaling
6
Exit button
To return to the previous level of menu, until the main
(operating) screen
7
Brightness control
To adjust backlight brightness of controls and LCD
8
Menu key
To access the menu
When SCS-CU is switched on, LCD displays information on the status of
controlled devices. The stations are represented on the screen as enumerated areas with
text information, see figure 6.
Figure 6 –Operating mode of SCS-CU and SCS-CU-REP

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Each area of the screen may operate in one of the following modes or their
combination:
–no call (normal);
–call receipt;
–no connection with a controller;
–faulty call buttons or faulty communication channels with a call button.
All modes (except normal) may operate in active or reset status:
–active status is followed by flashing light and intermittent sound signaling; when
connection with the controller or call button is lost, the screen displays: No connection or
Button failure. If the screen displays No connection, a red crossed out frame appears
around the area; if the screen shows Button failure –only red frame;
–reset status is followed with constant glowing of the area, and for the modes of
lost connection –the frame of the area remains highlighted with red.
Once the call is reset or connection with the controller or call button is restored,
corresponding area returns to the normal mode.
2.1.3 Reception and control device SCS-WP
Functionality of SCS-WP:
а) to control signals from call buttons connected directly to RCD;
b) to initiate alarm immediately after a call button sends a call;
c) to control only one direction (via four-wire communication line);
d) to reset the initiated call or provide temporary mute of call signaling depending
the selected operation mode of RCD;
e) an option to connect external alarm;
f) to provide alarm signaling if connection with a call button is faulty;
g) backlight of controls with brightness dimming.
Figure 7 describes exterior of SCS-WP. For description and assignment of
controls and LEDs, see table 9.

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Figure 7 –Exterior of SCS-WP
Table 9 –Controls and LEDs of SCS-WP
Pos.
Name
Description
1
Brightness knob
To adjust brightness of controls
2
Reset button
To provide temporary mute of sound signaling
3
Speaker
To provide sound call signaling
4
Power LED
To display power supply status
5
Fault LED
To display faults
6
Call LED
To display a call
2.1.4 Repeater SCS-CU-REP
SCS-CU-REP provides call signaling on a standby watch station when a call signal
from a controller occurs in the data exchange network.
The unit is recommended for additional control of calls from call buttons and (or)
work of RCD operator. The unit functions as RCD repeater with an option to mute local
sound call signaling.
Note –The unit may be used as a repeater of RCD in repeater mode.
The unit has the same functionality and outfitted with the same controls and LEDs
as SCS-CU, except power on button (for connected units).
2.2 CONTROLLERS OF CALL BUTTONS
Controllers of call buttons are designed to detect a call from a call button and to
transmit it to RCD via RS-485 network.