COBHAM SAILOR 6000 User manual

SAILOR 6000 GMDSS Console system
Installation manual

98-131571-B i
SAILOR 6000 GMDSS Console
system
Installation manual
Document number: 98-131571-B
Release date: August 26, 2013

98-131571-Bii
Disclaimer
Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying
documentation is disclaimed by Thrane & Thrane. The information in this manual is provided for information purposes
only, is subject to change without notice and may contain errors or inaccuracies. Manuals issued by Thrane & Thrane
are periodically revised and updated. Anyone relying on this information should acquire the most current version e.g.
from cobham.com/satcom or from the distributor. Thrane & Thrane is not responsible for the content or accuracy of
any translations or reproductions, in whole or in part, of this manual from any other source.
Thrane & Thrane A/S trading as Cobham SATCOM.
Copyright
© 2013 Thrane & Thrane A/S. All rights reserved.
Trademark Acknowledgements
• SAILORisaregisteredtrademarksofThrane&ThraneA/S.
• Otherproductandcompanynamesmentionedinthismanualmaybetrademarksortradenamesoftheir
respective owners.

98-131571-B iii
Chapter 1 General information
1.1 Introduction......................................................................................................................................1-1
Chapter 2 Installation
2.1 Dimensions........................................................................................................................................2-1
2.2 Drilling and cutting template....................................................................................................2-3
2.2.2 Tabletop mounting for 3 x 400mm section...............................................................2-4
2.2.3 Bulkheadmountingfor2x400mmsection..............................................................2-4
2.2.4 Bulkheadmountingfor3x400mmsection..............................................................2-5
2.2.5 Earth stubs mounting ...........................................................................................................2-5
2.2.6 Placement of connection boards and moxa switches..........................................2-6
2.3 Mountingtheconsoleontothebulkhead..........................................................................2-6
2.4 Paper roll.............................................................................................................................................2-9
2.5 Control units.....................................................................................................................................2-9
2.6 Message Terminal...........................................................................................................................2-10
2.7 Power Converter .............................................................................................................................2-10
2.8 Factorycongurationoftheconsole...................................................................................2-11
Chapter 3 Electrical installation
3.1 Grounding cables............................................................................................................................3-1
3.2 Console light.....................................................................................................................................3-2
3.3 Console Connection Box............................................................................................................3-2
3.4 Connection board ..........................................................................................................................3-3
3.5 Schematic connection board ...................................................................................................3-4
3.6 MF/HF CAN-bus termination....................................................................................................3-4
3.7 mini-C CAN-bus termination ....................................................................................................3-5
Chapter 4 Installation cables
4.1 Console wiring system.................................................................................................................4-1
4.2 Internal cable overview...............................................................................................................4-2
4.2.1 Internal cables 4 section console w/2 x MF/HF Radiotelex and mini-C ......4-3
4.2.2
Internal cables 3 section console w/ MF/HF Radiotelex, mini-C and VHF ........4-4
Table of Contents

98-131571-Biv
4.2.3 Internal cables 3 section console w/ MF/HF, 2 x mini-C and VHF..................4-5
4.2.4 Internal cables 2 section console w/ MF/HF and VHF..........................................4-6
4.2.5 Internal cables 1 section console w/ MF/HF and VHF..........................................4-7
4.3 External cabling...............................................................................................................................4-8
4.3.1 External cabling - Light, Ethernet switch and position source..........................4-8
4.3.2 External cabling - VHF ..........................................................................................................4-9
4.3.3 External cabling - MF/HF.....................................................................................................4-10
4.3.4 External cabling - mini-C and Power Supply..............................................................4-11
Table of Contents

1-1
General information
Chapter 1: General information98-131571-B
Chapter 1: General information
Chapter 1
1 General information
1.1 Introduction
With the System 6000 GMDSS console, all the communication equipment of the ship can be combined in one small,
compact console.
One of the main purposes of the console is to make the best possible use of the limited space on board a ship. Further-
more, the fact that all the equipment is kept in the same place makes installation easy and fast. Finally, the modular
structure of the system means that it can easily be altered if for example a need to have it extended should arise.
The standard console includes the following: Dimable light and connection board. Furthermore, the console is
designed with removable front plates for easy service and maintenance.
The console can be configured to match any maritime communication need. On the following pages, some typical
configurations are shown.

Chapter 1: General information
1-2 98-131571-B
Introduction

Chapter 2: Installation 2-1
Installation
98-131571-B
Chapter 2
2 Installation
2.1 Dimensions
Console type numbers and part numbers refer to console hardware only, i.e. an empty console with only dimable
light and connection board(s) installed.
Equipment illustrated for reference only.
Type 6334C
2 pcs. SAILOR 630x MF/HF Control Unit
3 pcs. SAILOR H1252B USB/Parallel Printer
3 pcs. SAILOR 6006 Message Terminal
Weight:
excl.units 60kg
incl.units 89kg
Type 6333D
1 pcs. SAILOR 630x MF/HF Control Unit
1 pcs. SAILOR 62xx VHF Radio
2 pcs. SAILOR H1252B USB/Parallel Printer
2 pcs. SAILOR 6006 Message Terminal
Weight:
excl.units 45kg
incl.units 65kg
Type 6333B
1 pcs. SAILOR 630x MF/HF Control Unit
2 pcs. SAILOR H1252B USB/Parallel Printer
2 pcs. SAILOR 6006 Message Terminal
Weight:
excl.units 45kg
incl.units 65kg
Type 6333C
1 pcs. SAILOR 630x MF/HF Control Unit
2 pcs. SAILOR H1252B USB/Parallel Printer
2 pcs. SAILOR 6006 Message Terminal
Weight:
excl.units 45kg
incl.units 65kg
1645mm
405mm
500mm
380mm
99-132159
MF/HF
MF/HF
TelexTelex Mini-C
1245mm
405mm
500mm
380mm
99-132160
Mini-C
MF/HF
VHF
Mini-C
1245mm
405mm
500mm
380mm
99-132211
Telex Mini-C
MF/HF
1245mm
405mm
500mm
380mm
99-132161
Mini-C Mini-C
MF/HF

Chapter 2: Installation
2-2 98-131571-B
Dimensions
Type 6334B
1 pcs. SAILOR 630x MF/HF Control Unit
1 pcs. SAILOR 62xx VHF Radio
2 pcs. SAILOR H1252B USB/Parallel Printer
2 pcs. SAILOR 6006 Message Terminal
1 pcs. TT-3670 IP Handset
Weight:
excl.units 50kg
incl.units 71kg
Type: 6333A
1 pcs. SAILOR 630x MF/HF Control Unit
1 pcs. SAILOR 62xx VHF Radio
2 pcs. SAILOR H1252B USB/Parallel Printer
2 pcs. SAILOR 6006 Message Terminal
Weight:
excl.units 45kg
incl.units 65kg
Type 6334A
1 pcs. SAILOR 630x MF/HF Control Unit
1 pcs. SAILOR 62xx VHF Radio
2 pcs. SAILOR H1252B USB/Parallel Printer
2 pcs. SAILOR 6006 Message Terminal
1 pcs. TT-3670 IP Handset
Weight:
excl.units 50kg
incl.units 71kg
Type 6332A
1 pcs. SAILOR 630x MF/HF Control Unit
1 pcs. SAILOR 62xx VHF Radio
1 pcs. SAILOR H1252B USB/Parallel Printer
1 pcs. SAILOR 6006 Message Terminal
Weight:
excl.units 28kg
incl.units 45kg
Type 6331A
1 pcs. SAILOR 630x MF/HF Control Unit
1 pcs. SAILOR 62xx VHF Radio
Weight:
excl.units 15kg
incl.units 23kg
1445mm
405mm
500mm
380mm
99-132162
MF/HF
VHF
Mini-C Mini-C
1245mm
405mm
500mm
380mm
99-132163
Telex
MF/HF
VHF
Mini-C
1445mm
405mm
500mm
380mm
99-132164
MF/HF
VHF
Telex Mini-C
380mm
845mm
405mm
500mm
99-132165
MF/HF
VHF
Telex
380mm
445mm
405mm
99-132166
MF/HF
VHF

Chapter 2: Installation 2-3
Installation
98-131571-B
Type 6330
SAILOR 6330 Console connection box
2.2 Drilling and cutting template
The console can be placed and mounted, in several different ways, to ensure optimal integration into the user
environment.
2.2.1 Tabletop mounting for 2 x 400mm section
99-132394
Cut for cable entry
400
25
4 mounting holes (ø6)
400
4 mounting holes (ø6)
Cut for cable entry
for 400mm section.
25
NB! The table must be sufficiently supported
to carry the console.
****
Drilling template
0 47.5 55 75 375 395 402.5 447.5 455 475 775 795 802.5 850
0
15
65
85
115
300
375
Drilling and cutting template

Chapter 2: Installation
2-4 98-131571-B
Drilling and cutting template
2.2.2 Tabletop mounting for 3 x 400mm section
Cut for cable entry
400
25
400
4 mounting holes (ø6)
Cut for cable entry
25
NB! The table must be sufficiently supported
to carry the console.
****
400
4 mounting holes (ø6)
Cut for cable entry
4 mounting holes (ø6)
for 400mm section.
Drilling template
0 47.5 55 75 375 395 402.5 447.5 455 475 775 795 802.5 847.5 855 875 1175 1195 1202.5 1250
0
15
65
85
115
300
375
2.2.3 Bulkhead mounting for 2 x 400mm section
Earth stubs entry.
99-132410
100
0
405
300 *
*
**
**
for 400mm section.
Drilling template
Earth stubs entry.
100
**
25
25
400400
850
775 475 375 75 0

Chapter 2: Installation 2-5
Installation
98-131571-B
Drilling and cutting template
2.2.4 Bulkhead mounting for 3 x 400mm section
Earth stubs entry. Earth stubs entry.
99-132409
100 100
0
405
300
**
*
*
**
**
for 400mm section.
Drilling template
Earth stubs entry.
100
**
25
25
400400400
1250 1175 875 775 475 375 75 0
* Toavoidvibrationnoise,theconsoleshouldbefastenedwithscrewsontothebulkhead.
** Space from last left- and righthand section to wall.
(22.5 + spacing = 25mm)
2.2.5 Earth stubs mounting
Earth stubs entry. Earth stubs entry.
99-132541
100 100
Earth stubs entry.
100
100mm
40mm
15mm
30mm
copper
4 pcs. M6 bolts
Earth stubs made of steel and
welded to the steel bulkhead.
15mm
100mmx0.5mm
0
187.5
587.5 987.5

Chapter 2: Installation
2-6 98-131571-B
Mountingtheconsoleontothebulkhead
2.2.6 Placement of connection boards and moxa switches
Earth stubs entry. Earth stubs entry.
99-132542
100 100
Earth stubs entry.
100
Connection Board (1) Connection Board (2) Moxa switches
(1) (2)
2.3 Mounting the console onto the bulkhead
Whentheconsoleisplacedonatable,thebackoftheconsolecanbeattachedontothebulkhead.
This allows for free access to the connection board and wiring while installing.
1 Removetherear(backcover)panels,byremovingall6screwsineachpanel.
(These will not be needed further and may be discharged of).
2 Removetheedge-prole,fromtopoftherightendoftheconsole(3screws).
3 Remove the plate on the right end of the console (5 screws).
2 1
3

Chapter 2: Installation 2-7
Installation
98-131571-B
 4 Removeallkey-holescrewsfromtheback.
 5 Usingahacksaw,cutawaythebackpart,ofthebottomplate,byfollowingthepre-cutlines.
  Dothisonsections,whereconnectionboardsaretted.
6 Mountallkey-holescrews,fromtheinsideoftheconsole.
Mountingtheconsoleontothebulkhead
6
4
9

Chapter 2: Installation
2-8 98-131571-B
Mountingtheconsoleontothebulkhead
 7 Fastentheconsoletothebulkhead,
with 2 screws per section.
 8 Loosenkey-holescrewsandliftupthefrontpart.
9 At this point connection board wiring may be done
while having free access to the connection boards.
 10 Fitthefrontpartbackontothekey-holescrews.
 11 Fastenkey-holescrews.
12 Fasten the console to the table, with four screws per section
13 Reinstall the plate, removed in step 3.
 14 Reinstalltheedge-prole,removedinstep2.
7
8
12
Lift here

Chapter 2: Installation 2-9
Installation
98-131571-B
Control Units
2.4 Paper roll
99-133321
min. 680
Clearance required above console
to open top for access to
printer paper roll.
2.5 Control units

Chapter 2: Installation
2-10 98-131571-B
Message Terminal
2.6 Message Terminal
2.7 Power Converter
Install the SAILOR 6090 Power Converter on the dividing support frame in the console.

Chapter 2: Installation 2-11
Installation
98-131571-B
Factorycongurationoftheconsole
2.8 Factorycongurationoftheconsole
Whenthe6000GMDSSConsolesystemisorderedalongwiththerelevantequipmentsetsandServicePackpart
number(ServicePackdenotesfactoryinstallationofunitsinconsole)thecongurationoftheequipmentwillbe
as per the following notation:
In consoles with two handsets and hence two radio control units, the left side handset is always associated with
the upper most control unit (MF/HF CU).
SuppliedwiththeConsoleaccessorykitareselfadhesivelabelswhichmaybeusedtomarktherespectivehandsets
forMF/HFandVHF,foreaseofidentication(Fig.1).
1245mm
405mm
500mm
380mm
99-132160
Mini-C
MF/HF
VHF
Mini-C
Fig.1
Equipmentconguration:
Withtwo6006mini-Cinstalled(Fig.2)theprinterandMessageTerminal/keyboardassociatedwith#1mini-C(part
ofprimaryGMDSSequipment)isinstalledinthelefthandsideoftheconsole.The#2mini-Cequipment(partof
duplicationGMDSSequipment)isinstalledintherighthandside.BothMessageTerminalswillbeconguredwith
the Capsat application software program.
TheMF/HFcontrollerisinstalledastheuppermostunit(aspartofSystem#1orprimaryGMDSSequipment)and
the#1VHFinstalledbelowtheMF/HFControlUnitalsoaspartofthe#1SystemorprimaryGMDSSequipment.
1245mm
405mm
500mm
380mm
99-132160
Mini-C
MF/HF
VHF
Mini-C
Fig.2
VHF
MF/HF
MF/HF 2
#1 #2
#1printer #2printer

Chapter 2: Installation
2-12 98-131571-B
Factorycongurationoftheconsole
With one 6006 mini-C and the full MF/HF Radiotelex installed (Fig. 3) the MF/HF Control unit is installed as the
uppermostunitbeingpartofSystem#1orprimaryGMDSSequipmentwithassociatedRadiotelexMessage
terminal/keyboardandprinterinstalledinthelefthandsideoftheconsole.
The#1VHFisinstalledbelowtheMF/HFControlUnitaspartofthe#1SystemorprimaryGMDSSequipment.
The6006mini-CisinstalledintherighthandsideoftheconsolebeingpartofSystem#2orduplicationGMDSS
equipment.ThetwoMessageTerminals(Fig.3)areconguredwiththeRadiotelexapplicationsoftwareprogram
and the Capsat application software program respectively.
1245mm
405mm
500mm
380mm
99-132163
Telex
MF/HF
VHF
Mini-C
Fig. 3
Radiotelex printer Printer