NTM SSQ MultiPro User manual

TABLE OF CONTENTS
i
CHAPTER 1……....
CHAPTER 2…........
CHAPTER 3……….
CHAPTER 4……….
CHAPTER 5……….
CHAPTER 6……….
CHAPTER 7……….
CHAPTER 8……….
CHAPTER 9………
CHAPTER 10……..
CHAPTER 11……..
CHAPTER 12……..
CHAPTER 13……..
CHAPTER 14……..
CHAPTER 15……..
CHAPTER 16……..
CHAPTER 17……..
CHAPTER 18……..
CHAPTER 19……..
APPENDEX A..…...
APPENDEX B…….
SPECIFICATIONS ..........................................................................................1
PRECAUTIONS ..............................................................................................2
MACHINE ORIENTATION ...........................................................................3
GENERAL MAINENANCE ...........................................................................5
Recommended Lubricants and Fluids......................................................6
ELECTRICAL CONTROLS AND OPERATION ..........................................9
REEL STANDS, REELS AND EXPANDABLE ARBORS .........................16
HYDRAULIC SYSTEMS .............................................................................22
Maintenance...........................................................................................22
Hydraulic Fluid Troubleshooting...........................................................22
Changing Hydraulic Fluid and Filter .....................................................22
DRIVE SYSTEM ...........................................................................................26
SHEAR ASSEMBLY.....................................................................................30
BEAD AND STRIATION ROLLER ASSEMBLY.......................................34
ENTRY GUIDE ADJUSTMENT ..................................................................36
CLIP RELIEF ROLLER ASSEMBLY..........................................................39
ENTRY DRUM ASSEMBLY .......................................................................40
WIDTH CHANGE PROCEDURE ................................................................41
PROFILE CHANGEOVER PROCEDURE ..................................................49
ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS ......................63
RUN OUT TABLES AND REMOTE LIMIT SWITCH...............................84
QUICK CHANGE POWER PAC..................................................................87
TROUBLESHOOTING .................................................................................89
PLC CONTROLLER .......................................................................................1
Home........................................................................................................2
Manual Operation ....................................................................................2
Automatic Operation................................................................................2
Job Entry ..................................................................................................3
Programming Jobs ...................................................................................3
Clear Jobs.................................................................................................4
Auto Run..................................................................................................4
Automatic Operation................................................................................5
On the Fly Calibration .............................................................................5
Calibration................................................................................................5
Setup: .......................................................................................................6
Status/Diagnostics:...................................................................................7
Security: ...................................................................................................8
Coil Tracking: ..........................................................................................9
Colors.....................................................................................................10
Coil Length Calculator...........................................................................11
ELECTRICAL SCHEMATICS .......................................................................1

LIST OF FIGURES
ii
Figure 1: Machine Orientation............................................................................................................ 3
Figure 2: Mounting Foot Detail ..........................................................................................................4
Figure 3: Entry Guide .........................................................................................................................7
Figure 4: Acme Shafts and Left Side Adjustment ..............................................................................8
Figure 5: Controls .............................................................................................................................12
Figure 6: Main Control Cable...........................................................................................................13
Figure 7: Run Out Table and Remote Limit Switch .........................................................................14
Figure 8: Main Control Box Fuse ..................................................................................................... 15
Figure 9: QCPP E 1-6 Fuse Location ...............................................................................................15
Figure 10: Expandable Arbor Set-Up ...............................................................................................17
Figure 11: Expandable Reel Assembly.............................................................................................19
Figure 12: Material Routing.............................................................................................................. 21
Figure 13: Hydraulic System – Overview ........................................................................................23
Figure 14: Hydraulic System – Details.............................................................................................24
Figure 15: Hydraulic Fluid Level .....................................................................................................25
Figure 16: Drive Roll Assembly View .............................................................................................27
Figure 17: Gears and Shafts.............................................................................................................. 28
Figure 18: Chains Upper and Lower.................................................................................................29
Figure 19: Entry/Exit Views .............................................................................................................31
Figure 20: Shear Die Detail Views ................................................................................................... 32
Figure 21: Bead Roller Assembly.....................................................................................................35
Figure 22: Right Entry Guide ...........................................................................................................36
Figure 23: Entry Guide Assembly .................................................................................................... 37
Figure 24: Tooling Rail Adjustment Handle ....................................................................................38
Figure 25: Marker Plate & Alignment Pin........................................................................................38
Figure 26: Disengaged ......................................................................................................................38
Figure 27: Engaged ........................................................................................................................... 38
Figure 28: Clip Relief Roller Assembly ...........................................................................................39
Figure 29: Entry Drum...................................................................................................................... 40
Figure 30: Entry Guide Bolts "A".....................................................................................................41
Figure 31: Expandable Arbor Setup ................................................................................................. 42
Figure 32: Loading Material .............................................................................................................43
Figure 33: Bead Roller Alignment....................................................................................................44
Figure 34: Bead Roller Width Change..............................................................................................45
Figure 35: Shear Bolts ......................................................................................................................46
Figure 36: Exit Die Adjustment........................................................................................................ 47
Figure 37: Remove Top Covers........................................................................................................ 49
Figure 38: Removing Tooling Rails .................................................................................................50
Figure 39: Block Chart...................................................................................................................... 50
Figure 40: Inboard/Outboard Positions............................................................................................. 51
Figure 41: April 2009 and later.........................................................................................................52
Figure 42: Machines made before April 2009 ..................................................................................52
Figure 43: Right Side Fixed Mount Rail...........................................................................................53
Figure 44: Profile Chart ....................................................................................................................53
Figure 45: Left Side Fixed Mount Rail.............................................................................................54
Figure 46: Shown in the “A” position...............................................................................................54
Figure 47: Tooling Rail Identification ..............................................................................................55

LIST OF FIGURES
iii
Figure 48: R1 Tooling Rail Spacers..................................................................................................55
Figure 49: L1-1 Special Instructions................................................................................................. 56
Figure 50: Entry Guide Alignment Notches and Pins ......................................................................57
Figure 51: Tooling Rail Adjustment Handle ....................................................................................57
Figure 52: Marker Plate Notch and Pin ............................................................................................ 58
Figure 53: Preparing Coil for Loading.............................................................................................. 58
Figure 54: Jogging Material thru Machine .......................................................................................59
Figure 55: Spacing Bead Rollers ......................................................................................................59
Figure 56: Removing Shear Cover ...................................................................................................60
Figure 57: Remove Shear Bolts ........................................................................................................61
Figure 58: Exit Die Adjustment........................................................................................................ 62
Figure 59: SSQ100 Roller System.................................................................................................... 63
Figure 60: SS100 Panel Profile.........................................................................................................64
Figure 61: SSQ150 Roller System.................................................................................................... 65
Figure 62: SS150 Panel Profile.........................................................................................................66
Figure 63: SSQ200/210A Roller System.......................................................................................... 67
Figure 64: SS200 Panel Profile.........................................................................................................68
Figure 65: SS210 Panel Profile.........................................................................................................69
Figure 66: SSQ450/450SL Roller System ........................................................................................70
Figure 67: SS450 Panel Profile.........................................................................................................71
Figure 68: SS450SL Panel Profile .................................................................................................... 72
Figure 69: SSQ550 Roller System.................................................................................................... 73
Figure 70: SS550 Panel Profile.........................................................................................................74
Figure 71: SSQ675 Roller System.................................................................................................... 75
Figure 72: SS675 Panel Profile.........................................................................................................76
Figure 73: FFQ100 Roller System.................................................................................................... 77
Figure 74: FF100 Panel..................................................................................................................... 78
Figure 75: FFQ150 Roller System.................................................................................................... 79
Figure 76: FF150 Panel Profile.........................................................................................................80
Figure 77: SSQBP Roller System .....................................................................................................81
Figure 78: BP 1” Panel .....................................................................................................................82
Figure 79: BP 1 1/2” Panel ...............................................................................................................83
Figure 80: Run Out Table ................................................................................................................. 85
Figure 81: Run Out Table Setup ....................................................................................................... 86
Figure 82: Cable Connections and Fasteners....................................................................................88
Figure 83: Pressure Switch Adjustment............................................................................................89
Figure 84: Limit Switch Adjustment ................................................................................................ 91
Appendices:
Figure 85: PLC Assembly................................................................................................................... 1
Figure 86: Serial Number Plate...........................................................................................................1
Figure 87: Home Screen .....................................................................................................................2
Figure 88: Job Entry Screen................................................................................................................ 3
Figure 89: Specify Job to Run First ....................................................................................................4
Figure 90: Auto-Run Screen ...............................................................................................................4
Figure 91: Calibration Screen .............................................................................................................5
Figure 92: Calibration Screen .............................................................................................................6
Figure 93: Calibration Screen .............................................................................................................6

LIST OF FIGURES
iv
Figure 94: Setup Screen ...................................................................................................................... 7
Figure 95: Status Screen .....................................................................................................................7
Figure 96: Security Screen..................................................................................................................8
Figure 97: Coils Password Access Screen ..........................................................................................9
Figure 98: Coils Screen....................................................................................................................... 9
Figure 99: Coil Indicator...................................................................................................................10
Figure 100: Coils Color Screen.........................................................................................................11
Figure 101: Length Calculator Screen ..............................................................................................11
Figure 102: Material and Thickness Screen......................................................................................12
Figure 103: Coil Dimensions ............................................................................................................12

CHAPTER 1
SSQ SPECIFICATIONS
1
SPECIFICATIONS
SSQ Dimensions: Length-13’ 7” (4.1m)
Width-5’ (1.5m)
Height-4’ 3” (1.3m) w/Over Head Rack
1’ 10” (.6m) w/o Over Head Rack
Weight-2200 lbs. (1450kg)
SSQ on Trailer: Length-17’ 6” (5.3m)
Width-7’ (2.1m)
Height-6’ 3” (1.9m) with reel
Weight-4800 lbs. (2200kg)
Speed: 75 ft./min. Approx. (23m/min.) Approx.
Drive: Hydraulic via chain, sprocket and gear using16 polyurethane drive
rollers.
Shear: Hydraulically Powered, Infinitely adjustable, hardened tool steel dies
and blades w/Panel Recognition Proximity Sensor
Hydraulic Fluid: 18 Gallons - 32AW
Coil Width: 15” to 30” (380mm to 760mm) Note:30” coil width requires
Expandable Arbor or Remote De-coiler Stand.
Materials Formed: Painted Steel 30ga. to 22ga. (.3mm to .8mm)
Painted, Galvanized, Aluminized
Painted Aluminum .019” to .040” (.5mm to 1.0mm)
Copper 16 oz. to 20 oz. ¾ Hard
(.5mm to .7mm)
Turne-Coat Stainless Steel 26ga. (.5mm)
Controls: Standard: 12v Manual Control Box w/Length Control
Limit Switch
Optional: Computer Batch and Length Control

CHAPTER 2
PRECAUTIONS
2
PRECAUTIONS
1. Make sure the operator of the machine has read and understands this manual in its
entirety before attempting to operate this equipment.
2. ALWAYS keep covers, guards and lids mounted to machine during operation
3. OBSERVE and OBEY all safety and warning signs affixed to the machine.
4. ALWAYS adhere to and follow all local and national safety codes concerning the loading
and un-loading of reeled coils.
5. USE ONLY properly rated devices for lifting reeled coils into or out of the reel stand
assembly.
6. DO NOT wear loose clothing, jewelry etc. that could become entangled in the moving
parts of the machine when operating.
7. STOP THE MACHINE and disconnect the power before attempting to make any
adjustments, perform any maintenance or changeover procedures.
8. AVOID storing the machine outdoors for long periods of time. Cover with a tarp but
provide good ventilation to prevent condensation and rust.
9. DO NOT USE SOLVENTS TO CLEAN DRIVE ROLLERS!
10. ALWAYS EMPTY MACHINE OF MATERIAL BEFORE TRANSPORT AND
STORAGE.

CHAPTER 3
MACHINE ORIENTATION
3
MACHINE ORIENTATION
Figure 1: Machine Orientation

CHAPTER 3
MACHINE ORIENTATION
4
Figure 2: Mounting Foot Detail

CHAPTER 4
GENERAL MAINTENANCE
5
GENERAL MAINENANCE
1. Always keep covers on during operation and storage. The covers are for operator safety, but
also protect the internal components of the machine from the environment.
2. Avoid storage of the machine outdoors for long periods of time. Cover your machine with a
tarp to protect it but provide good ventilation to prevent condensation and rust.
3. Keep your machine clean. This will increase the life of the machine and make maintenance
easier. A clean machine will provide a clean product.
4. Before operating your machine, visually inspect for foreign objects debris or anything unusual.
If something doesn’t seem correct, inspect and remedy prior to operation.
5. Keep chains properly tensioned. This will add to the life of the chains and sprockets. The chains
should be just snug. An over-tightened chain is just as bad for the machine as a loose chain.
Idler sprockets are provided on each chain for this purpose.
6. Lubricate the chains a minimum of every 40 hours of operation. It is preferable to use a dry
motorcycle chain lube or equivalent.
7. Lubricate the 3 main drive gears a minimum of every 30 hours of operation. Use of an Open
Gear Spray Lubricant is recommended. (Figure 17 & Figure 18 on page 28).
8. Keep Entry Guide Carriage (Figure 3 on page 7) clean and lubricate as needed Spray Lube.
9. Keep Bead Roller Carriage Shafts (Figure 21 on page 35) clean and lubricate with Spray Lube.
10. Lubricate 5 Acme Shafts (Figure 4 on page 8) with Spray Lube as needed.
11. Lubricate Mitre-Gears (Figure 4 on page 8) on ends of Acme Shafts with Spray Lube as needed.
12. Keep Arbor Cradles (Figure 11 on page 19) lubricated with Clear Grease.
13. Lubricate Arbor Nut (Figure 31 on page 42) using a grease gun with EP Grease when threads
begin to look dry.
14. Clean Forming Rollers as needed with a Scotch Brite Pad and a small amount of solvent.
15. Clean Drive Rollers with soap and water or mild solvent free spray cleaner. CAUTION: Do not
use harsh chemicals or solvents or damage will occur.
16. Lubricate both faces of the Shear Blades and Dies (Figure 19 on page 31) a minimum of once
daily with Spray Lube. More should be added as needed before the cut edges begin to
deteriorate.