nystrom HRVE55C User manual

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©2020 Nystrom, Inc.
REV 9/2020
Installation, Operation
+ Maintenance Manual
5-1/2" CRASH RESISTANT HANDRAIL
Model(s):HRVE55C/HRVE55C-TG/HRVE55C-AS
GENERAL DESCRIPTION
Nystrom's Standard 5-1/2” Handrail is constructed to withstand
impact with built-in crash protection. The sturdy mounting brackets
maintain wall clearance and stability while providing support in
medium- to high-impact areas. End and corner caps are available as
semi-rigid plastic. Optional reveals, available for both foam cushion
and semi-rigid plastic end and corner caps, provide additional design
options.
Introduction + Safety
Please read the complete instructions carefully before beginning any work. To ensure proper
installation and performance of the Expansion Joint, the following actions must be completed
by the installing contractor. Failure to do so will affect product warranty.
Transportation + Storage
oInspect all shipments and materials for missing or damaged components and hardware.
oMaterial must be stored in a clean, dry location.
INSTALLATION
1. Lay out the work to be completed, including all component parts, along the base of the wall. Check the
material for any damage that may have occurred during shipment and/or handling at the job site.
2. Snap a chalk line at the proper location on the wall to ensure a level installation. Chalk line should be
calculated to the center line of the mounting bracket wall fasteners.
GENERAL SAFETY PRECAUTIONS
Improper selection, installation, or use can cause personal injury or property damage. It
is solely the responsibility of the user, through its own analysis to select products suitable for their specific application
requirements, ensure they are properly maintained, and limit their use to its intended purpose. Follow proper local,
state and federal regulations for proper installation and operation requirements.

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©2020 Nystrom, Inc.
REV 9/2020
Installation, Operation & Maintenance
5-1/2” Crash Resistant Rail
Model(s): HRVE55C/HRVE55C-TG/HRVE55C-AS
3. Place the retainer in the proper position on the chalk line and mark hole locations using the proper bit
size for fasteners.
oNote: All crash rail and handrail material is provided in 20’-0” stock lengths to be cut in the field. A
80-100 tooth, carbide tip saw blade or equivalent is recommended for cutting the material to
minimize chipping. The aluminum retainer has been supplied in stock lengths, it will be necessary
for it to be field-cut. Determine the allowances necessary for door jambs, corner conditions, etc.
Cut retainer to proper length. Drill 9/32" (holes at I.D. mark on retainer 3" in from each end and all
intermediate locations not to exceed 32" O.C.
4. Attach connector plates to ends of retainer using two #8 x 1" hex head screws
5. Attach ends and corners using two #8 x 1" hex head screws. If reveals are being used, insert reveal
between end/corner and connector plate before attaching.
6. Attach splice joints with 3/16" x 1-1/2" hex head machine bolts, washers, and nuts.
7. Mount assembly to wall using 1/4" x 4" fastener (not included). Feed fastener through retainer and
mounting bracket. Attach and feed through wall. Tighten securely.
oNote: Prior to installation of the cover, make sure that all fasteners are secure and properly seated.
8. Hold the cover at an angle and place the top of the cover behind the top of the retainer. Make sure
that the cover is placed in the proper position and snap-fit the cover onto the aluminum retainer by
placing hands downward and applying pressure with the heel of each hand to force the cover onto the
retainer. Continue along until the complete length of the cover is securely installed.
Assembly drawing shown for model HRVE55C

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©2020 Nystrom, Inc.
REV 9/2020
Installation, Operation & Maintenance
5-1/2” Crash Resistant Rail
Model(s): HRVE55C/HRVE55C-TG/HRVE55C-AS
Models: HRVE55C, HRVE55C-TG, HRVE55C-AC
oNote: If incorporating reveals at ends and corners, deduct an additional 1/4" 1/8" at each end when
determining cover and retainer lengths.

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©2020 Nystrom, Inc.
REV 9/2020
Installation, Operation & Maintenance
5-1/2” Crash Resistant Rail
Model(s): HRVE55C/HRVE55C-TG/HRVE55C-AS
OPERATION
Crash Rails are designed and built for years of dependable service.
MAINTENANCE:
1. Use mild detergent to clean soiled surfaces. Pen marks, paint and graffiti generally wash off easily with
mild soap and water. Completely rinse the surface with clean water when complete.
oNote: Powdered cleansers and bleach cleaners should be used with care as they may leave a
residue embedded in the cover surface. Properly rinsing with clean water will remove any residual
residue.
oTough marks or stains may require a heavy duty cleaner such as “Crown Anti-Vandal Spray” or
“DWR-II”. These specialized spot cleaners should only be used on small areas and tested for color
fastness prior to applying in a highly visible area. Rinse thoroughly with clean water to remove the
residue from these cleaners.
QUESTIONS?
For more information on installation, repair or replacement, please visit www.Nystrom.com