LNS HYDROBAR SPRINT 542 User manual

LNS America
4621 East Tech Drive
Cincinnati, Ohio 45245
Tel: [phone]
Fax: [phone]
[email protected]
http://www.LNS-america.com
Instruction manual
ENG
9.042.01.ENG

V1.0
Table of Contents
CHAPTER 1 BASIC NOTIONS 1-1
1. STRUCTURE 1-2
1.1. Cross-references 1-2
1.2. Captions 1-2
1.3. Symbols and terminology 1-2
2. RIGHTS 1-3
3. DECLARATION OF COMPLIANCE 1-4
4. SAFETY INSTRUCTIONS 1-5
5. SAFETY DEVICES 1-6
5.1. Description 1-6
5.2. Layout of the safety elements on the bar feed system 1-6
CHAPTER 2 TECHNICAL DATA 2-1
1. CHARACTERISTICS (*) 2-2
2. FLOOR PLANS 2-2
2.1. Left/front loading 2-3
2.2. Left/front loading (2 m) 2-4
3. LAYOUT OF THE MAIN ELEMENTS 2-5
CHAPTER 3 INSTALLATION 3-1
1. TRANSPORTATION 3-2
1.1. Description 3-2
1.2. Unpacking 3-2
1.3. Preparation for mounting 3-3
2. MOUNTING 3-5
2.1. Alignment 3-5
3. ANCHORING TO THE GROUND 3-6
4. CONNECTING 3-6
CHAPTER 4 ELECTRICS 4-1
1. ELECTRICAL EQUIPMENT 4-2
1.1. Description 4-2
1.2. Layout of the electrical elements on the bar feed system 4-3
1.3. Description of the electrical elements of the bar feed system 4-5
2. MAIN ELECTRICAL CABINET 4-6
2.1. Layout of the elements in the electrical cabinet 4-6
2.2. Description of the elements in the cabinet 4-8
3. ELECTRICAL DIAGRAMS 4-15
4. INTERFACE 4-25
4.1. Description 4-25
4.2. Connections 4-26

CHAPTER 5 PNEUMATICS 5-1
1. PNEUMATIC EQUIPMENT 5-2
1.1. Description 5-2
1.2. Layout of the pneumatic elements 5-2
2. AIR FILTERING UNIT 5-3
2.1. Description 5-3
2.2. Layout of the elements 5-3
2.3. Connection 5-3
2.4. Settings 5-3
3. PNEUMATIC VALVE BATTERY 5-5
3.1. Description 5-5
3.2. Layout of the elements 5-5
3.3. Description of the elements 5-6
4. PNEUMATIC DIAGRAMS 5-7
CHAPTER 6 HYDRAULICS 6-1
1. HYDRAULIC EQUIPMENT 6-2
1.1. Description 6-2
1.2. Layout of the elements 6-2
1.3. Setting 6-3
1.4. Filling and draining 6-3
2. HYDRAULIC DIAGRAM 6-4
2.1. Symbols 6-4
2.2. Hydraulic diagram 6-4
CHAPTER 7 GENERAL DESCRIPTION 7-1
1. BAR MAGAZINE 7-2
1.1. Description 7-2
1.2. Layout of the elements 7-2
1.3. Setting 7-2
2. GUIDING ZONE 7-3
2.1. Description 7-3
2.2. Layout of the elements (*) 7-3
2.3. Guiding elements (bearings) 7-4
3. PUSHER 7-5
3.1. Description 7-5
3.2. Layout of the elements 7-5
4. BELT DRIVE 7-8
4.1. Description 7-8
4.2. Layout of the elements 7-8
4.3. Belt 7-8
5. REMNANT EXTRACTION SYSTEM (option) 7-9
5.1. Description 7-9
5.2. Layout of the elements 7-9
5.3. Replacement of the blades 7-10
5.4. Material presence control 7-10
6. RETRACTION SYSTEM (option) 7-11
6.1. Description 7-11
6.2. Operation 7-11

7. FRONT REST (standard) 7-12
7.1. Description 7-12
7.2. Layout of the elements 7-12
8. PNEUMATIC FRONT REST 2 POSITIONS (option) 7-13
8.1. Description 7-13
8.2. Layout of the elements 7-13
8.3. Setup 7-13
9. AUTOMATIC FRONT REST (option) 7-14
9.1. Description 7-14
9.2. Layout of the elements 7-14
9.3. Setup 7-14
CHAPTER 8 OPERATION 8-1
1. POWERING UP 8-2
2. REMOTE CONTROL 8-3
2.1. Display 8-4
2.2. Softkeys F1 - F4 8-6
2.3. Left / right / up / down direction softkeys 8-6
2.4. Emergency stop button 8-6
2.5. STOP softkey 8-6
3. CONTROL SETTINGS (PARAMETERS) 8-7
3.1. Description 8-7
3.2. Accessing the Control Settings (Parameters) 8-8
3.3. Procedures for setting positioning parameters 8-22
4. BAR FEED PRE-RUN INSPECTION 8-26
4.1. Bar feed mechanical setup 8-26
4.2. Lathe mechanical setup 8-28
4.3. Lathe Bar feed adaptation 8-29
5. AUTOMATIC CYCLE 8-30
5.1. New loading bar stock 8-30
5.2. Part feed out 8-30
5.3. Remnant extraction 8-30
6. POWERING OFF 8-31
CHAPTER 9 MALFUNCTIONS 9-1
1. FACTORS AFFECTING PERFORMANCE 9-2
1.1. Installation 9-2
1.2. Gap between the guiding elements and the bar 9-2
1.3. Gap between the spindle and the bar 9-2
1.4. Material 9-3
2. MAINTENANCE 9-4
2.1. Hydraulics 9-4
2.2. Pneumatics 9-4
2.3. Batteries 9-4
2.4. Mechanics 9-4
2.5. Cleaning 9-4

CHAPTER 10 APPENDICES 10-1
1. APPENDIX B: PROGRAMMING EXAMPLE 10-2
2. APPENDIX B: PUSHER ASSEMBLY (STICKER) 10-3
3. APPENDIX C: ORDERING FORM 10-7
4. APPENDIX D: ADDRESS LNS 10-8

CHAPTER 1: BASIC NOTIONS 1-1
CHAPTER 1
BASIC NOTIONS

1-2
1. STRUCTURE
This manual consists
of various chapters, each containing several points, paragraphs, etc. Lists may be
contained in paragraphs.
•
The page number is indicated in the top outside margin of the page.
•
The chapter number and title are indicated in the top inside margin of the pag
•
The model of the bar feed system is indicated in the bottom outside margin of the page.
1.1. Cross-references
Each chapter generally contains all of the information related to the description and settings of the
devices and elements represented
therein.
Therefore, if a setting must be made while handling the system, please refer to the chapter on the device
to be set, for example: (see chapter *) or (see point *).
1.2. Captions
Whenever possible, the reference numbers contained in the
ordering number of the indicated element.
To make it easier to place an order of supplies, a form has been included in the annex at the end of this
manual.
1.3. Symbols and terminology
This symbol recommends
incident that could result in personal injury, damage to the equipment, or data
loss.
This symbol indicates that safety measures must be taken to avoid possible
electrical shocks or mishaps.
This symbol stresses interesting points or comments, and provides
for optimal system operation.
This symbol advises the strict following of local, state, and federal environmental
guidelines when disposing of certain materials.
CHAPTER 1: BASIC NOTIONS
of various chapters, each containing several points, paragraphs, etc. Lists may be
The page number is indicated in the top outside margin of the page.
The chapter number and title are indicated in the top inside margin of the pag
e.
The model of the bar feed system is indicated in the bottom outside margin of the page.
Each chapter generally contains all of the information related to the description and settings of the
therein.
Therefore, if a setting must be made while handling the system, please refer to the chapter on the device
to be set, for example: (see chapter *) or (see point *).
Whenever possible, the reference numbers contained in the
instruction manual are shown with the LNS
To make it easier to place an order of supplies, a form has been included in the annex at the end of this
This symbol recommends
following the directions very closely to avoid causing an
incident that could result in personal injury, damage to the equipment, or data
This symbol indicates that safety measures must be taken to avoid possible
electrical shocks or mishaps.
This symbol stresses interesting points or comments, and provides
useful advice
for optimal system operation.
This symbol advises the strict following of local, state, and federal environmental
guidelines when disposing of certain materials.
CHAPTER 1: BASIC NOTIONS
of various chapters, each containing several points, paragraphs, etc. Lists may be
The model of the bar feed system is indicated in the bottom outside margin of the page.
Each chapter generally contains all of the information related to the description and settings of the
Therefore, if a setting must be made while handling the system, please refer to the chapter on the device
instruction manual are shown with the LNS
To make it easier to place an order of supplies, a form has been included in the annex at the end of this
following the directions very closely to avoid causing an
incident that could result in personal injury, damage to the equipment, or data
This symbol indicates that safety measures must be taken to avoid possible
useful advice
This symbol advises the strict following of local, state, and federal environmental

CHAPTER 1: BASIC NOTIONS 1-3
2. RIGHTS
All rights reserved. Reproduction, recording or transmission of all, or any portion, of this manual, in any
form or through any means whatsoever, whether mechanical, photographic, and sound or other, without
the express written authorization of LNS SA, is prohibited. LNS SA disclaims all responsibility for errors
which may be contained in this manual and the problems which may result therefore.
LNS SA and its subsidiaries cannot be made responsible for the debts, losses, expenses, or damage
incurred, or suffered, by the buyer of this product, or a third party, following an accident, incorrect use, or
misuse, or stemming from modifications, repairs, or transformations not authorized by LNS SA.
LNS SA and its subsidiaries cannot be held responsible for damage and problems arising from the use of
options and products other than LNS products, or products approved by LNS SA.
The names of the products indicated in this manual are registered trademarks.
The instructions found in this manual are only for information; they are subject to change without notice.

1-4 CHAPTER 1: BASIC NOTIONS
3. DECLARATION OF COMPLIANCE
(Directive 89/392/EEC, Article 4.2 and Appendix 1, Chapter B)
Manufacturer: LNS SA
Address: Route de Frinvillier
CH-2534 Orvin
Declares that:
The Hydrobar Sprint 542 automatic bar feed system
- Is designed to be incorporated into a machine, or to be assembled with other machines, to create a
machine covered by Directive 89/392/EEC amended, and that the following (parts/paragraphs) of the
harmonized standards have been applied: EN 292, EN 60 204 1, EN 1088, EN 418, EN 60947,
89/336/EEC, 73/23/EEC.
- And furthermore declares that it is prohibited to put the machine into operation before the machine
into which it is to be inserted, or of which it will become a part, has been examined and declared in
conformity with the provisions of Directive 89/392/EEC and the national laws transposing it, i.e.
forming a whole including the machine to which reference is being made in the present declaration.
Orvin, 07.01.2008
LNS SA
P. Scemama