Oce Folder Professional 6011 User manual

User guide
Océ Folder Professional 6011/6013

Edition 2019-02 US

Contents
Chapter 1
Introduction.........................................................................................................................5
About the folding device..................................................................................................................................6
Safety instructions............................................................................................................................................7
Installation and environment.......................................................................................................................... 8
Chapter 2
Specifications...................................................................................................................... 9
Overview parts................................................................................................................................................10
Dimensions..................................................................................................................................................... 13
Europe (metric).........................................................................................................................................13
USA/UK (imperial)....................................................................................................................................14
Folded package...............................................................................................................................................15
Folded package with tab................................................................................................................................ 16
Tab position.................................................................................................................................................... 17
Maximum paper curl......................................................................................................................................18
Chapter 3
Power and switch on........................................................................................................19
Chapter 4
Available options.............................................................................................................. 23
Mapfold........................................................................................................................................................... 24
Long plot - Unlimited paper length...............................................................................................................26
Chapter 5
Tablet PC tutorial.............................................................................................................. 27
Graphical User Interface via Android device............................................................................................... 28
Select a folding program............................................................................................................................... 29
Add a folding program from the list of available programs.......................................................................31
Create or customize a style............................................................................................................................35
Customize a folding program................................................................................................................. 35
Create a folding program........................................................................................................................ 38
Create or customize a free style program..............................................................................................39
Chapter 6
Folding............................................................................................................................... 41
Online folding................................................................................................................................................. 42
Manual folding................................................................................................................................................43
Chapter 7
The tab applicator.............................................................................................................45
Insert new tab roll...........................................................................................................................................46
Initialize new tab roll...................................................................................................................................... 54
Clean the knifes.............................................................................................................................................. 55
Contents
3

Chapter 8
Trouble shooting...............................................................................................................61
Introduction to trouble shooting................................................................................................................... 62
Conveyor belt full........................................................................................................................................... 63
Logged into remote service...........................................................................................................................64
How to clean start-up errors 22:xx ⁄ 82:xx.................................................................................................... 65
Error code list..................................................................................................................................................66
How to use the purge function......................................................................................................................69
Cover open......................................................................................................................................................70
Sensor S0 is blocked...................................................................................................................................... 74
Sensor S1 is blocked...................................................................................................................................... 76
Sensor S2 is blocked...................................................................................................................................... 78
Sensor S3 is blocked...................................................................................................................................... 80
Sensor S4 is blocked...................................................................................................................................... 82
Sensor S5 is blocked...................................................................................................................................... 84
No paper at S10.............................................................................................................................................. 86
Contents
4

Chapter 1
Introduction

About the folding device
The Océ Folder Professional 6011/6013 is an automatic online folding device which can be
connected to a variety of printers.
• Prints which should be folded may be up to 914 mm (36") wide with an unlimited length
(optional).
• Fan fold and cross fold are conducted in one pass before the finished fold package is deployed
onto a conveyor belt.
• Prints which are not supposed to be folded will be deployed onto the top of the transfer bridge.
• The paper feed can also be done manually.
• A 7" Android Tablet PC gives a range of opportunities to control and customize the folding
device.
• Supported standard fold styles are DIN 824, ANSI, ARCH, AFNOR, JPN.
• Nearly every desired fold style beside the standards can be created with a Free Style Editor.
About the folding device
6Chapter 1 - Introduction

Safety instructions
Introduction
You can find the safety manual for this product on the download website under the product name
( "http://downloads.oce.com" ).
For your protection, please read these safety instructions and the manual completely before
operating the machine. Carefully observe all warnings, precautions and instructions on the
machine or the ones described in the operating instructions.
In order to guarantee hazard-free operations it is strongly recommended that any maintenance or
repair work is only carried out by trained personnel.
Safety instructions
Chapter 1 - Introduction 7

Installation and environment
Installation
The folder should be installed by a specially trained engineer.
Environment
The room in which the folder is to be placed should be dry and dust free. Humidity should be
about 20-80% with room temperature of 15° C to 35° C (59°F - 95°F).
The folder must stand horizontally aligned and very stable without shaking.
Make sure to place the folder in a way that does not block exits and allows an ergonomic
workflow.
Installation and environment
8Chapter 1 - Introduction

Chapter 2
Specifications

Overview parts
Overview
Bridge
Sensor 0 - first sheet
Sensor 1 - last sheet for copies 420-530mm
Sensor 2 - last sheet for copies 540-710mm
Sensor 3 - last sheet for copies > 720mm
Sensor 4 - entry sensor bridge
Sensor 5 - entry interface
Sensor 6 - flap sensor
Overview parts
10 Chapter 2 - Specifications

Fan Folder
Cross Folder
Overview parts
Chapter 2 - Specifications 11

Sensor 10 - entry sensor cross folder
Sensor 11 - first sheet (lower start)
Sensor 12 - first sheet (upper start)
Sensor 14 - exit sensor cross folder
Sensor 15 - home position knife 1
Sensor 16 - home position knife 2
Overview parts
12 Chapter 2 - Specifications

Dimensions
Europe (metric)
Dimensions
Chapter 2 - Specifications 13

USA/UK (imperial)
USA/UK (imperial)
14 Chapter 2 - Specifications

Folded package
Folded package
Chapter 2 - Specifications 15

Folded package with tab
Folded package with tab
16 Chapter 2 - Specifications

Tab position
NOTE
Bigger copies have to be unfolded before the tab position can be measured.
Tab position
Chapter 2 - Specifications 17

Maximum paper curl
Strong paper curl has an influence to quality and reliability of the system.
Quality issues and jams can occur by a curl bigger than 30 mm.
To measure the paper curl, cut a 200 mm long piece from the copy and lay it face down on a
table. Measure the distance between the tables surface and the highest point of the copy.
Curl related issues
Curl in mm Curl in inches
< 30 mm < 1.18" without issues
30 - 50 mm (0.59 - 1.18
in)
1.18" - 1.97" possible jams - unstable tab position
> 50 mm > 1.97 out of specification
Maximum paper curl
18 Chapter 2 - Specifications

Chapter 3
Power and switch on

Power cable
Please use only the power cable supplied with the folder.
Do not use multi plug extension cords. These cords will not stand the power consumption of
plotter and folder.
The wall plug must be near to the machine and easy to access.
Power supply box
The power supply box is at the fan folder's right bottom side.
The machine can be completely switched off by disconnecting the power cable itself.
This area must be accessible at all times.
Power supply: 100V - 120V / 200V - 240V AC 50/60Hz 10A
Find the folders serial number on the rating plate next to the switch.
20 Chapter 3 - Power and switch on