Oceanled AMPHIBIAN XTREME Series User manual

OceanLED Marine
Product Support
AMPHIBIAN XTREME SERIES
AMPHIBIAN
XTREME SERIES
MANUAL
Amphibian
Xtreme lights
Amphibian
Pro Xtreme lights (*including colours)
A4 / A8 / A16 A4PRO / A8PRO* / A16PRO*
Kit Includes
Amphibian Xtreme Light Bezel(s) Pro light
contains 2 bezels
Mounting Screws and
Mounting Template Fuse Kit
OceanLED
This installation/operation manual covers the following products:
OceanLED reserve the right to change this document without notice.

2
IMPORTANT:Please read the instructions completely before proceeding with the installation. These
instructions supersede any other pre dated instructions if they dier.
Chapter 1.......................................................................................................................................................................................................4
An overview of the underwater light installation. It includes sections on unpacking and inspecting the
components, selecting the mounting site and a description of how best to make the cable runs.
Chapter 2...................................................................................................................................................................................................... 7
Detailed instructions on how to mount and connect each type of light.
Chapter 3.....................................................................................................................................................................................................12
Operating the light
Chapter 4 ....................................................................................................................................................................................................13
Maintenance and troubleshooting tips.
WARNING!
Never use solvents! Cleaners, fuel, paint, sealants, and other products that may
contain strong solvents, such as acetone, that attack many plastics greatly reduc-
ing their strength and irreversibly damaging the special Tritonium coating and cable
sheathings.
WARNING!
Light is for mounting directly to a flat surface, with the cable passing through a 1/2"
– 5/8" (12 - 15mm) hole. Do not submerse your cable ends in water; cable and
connections exposed to underwater submersion will not be covered by warranty.
Mounting the light in any other configuration, other than those described in this
guide, will invalidate its warranty.

3
IMPORTANT PRECAUTIONS!
!ATTENTION INSTALLER:This manual contains important information about the installation,
operation and safe use of this product. This information should be given to the owner and/ or operator of
this equipment.
Risk Group 2
CCAUTION:Possibly hazardous optical radiation emitted from this product. Do not stare at
operating lamp. May be harmful to the eye.
CLASS 3:This equipment is designed to operate at voltages of less than 50v DC.
! DANGER! Risk of electrical shock or electrocution!
This underwater light must be installed by a Licensed Marine Electrician in accordance with ABYC
(American Boat and Yacht Council), NMMA, and any other applicable codes and ordinances. Improper
installation will create an electrical hazard which could result in death or serious injury to swimmers,
installers, or others due to electrical shock, and may also cause damage to property. Always
disconnect the power to the light at the circuit breaker before servicing the light. Failure to do so
could result in death or serious injury to serviceman, swimmers or others due to electrical shock.
!WARNING:Before installing your OceanLED light, read and follow all warning notices and instructions
which are included. Failure to follow safety warnings and instructions can result in property damage, severe
injury, or even death.
!WARNING:Before installing your OceanLED light, check local laws for restrictions regarding the use of
colored lights in your area.
! WARNING:Salt is an inherently corrosive material. Metal parts and certain natural and man-made
surfaces are particularly susceptible to corrosion and deterioration when used in and around salt water.
OceanLED Amphibian Xtreme lights are polymer and marine grade stainless steel products that are
impervious to salt water corrosion. However, screws and fasteners used for the installation must be of
a marine grade type stainless steel or equivalent and monitored annually to ensure the lights remain in
service for years to come.
!WARNING:(Metal & carbon fibre hull's only). If mounting the light to metal or carbon fibre surface,
ensure that suitable measures have been put in place to account for the eects of galvanic corrosion
i.e. mount suitable insulating material to the surface and then mount the light to the insulating material
ensuring no electrical paths between the surface and light are present.
!WARNING:Not suitable for use as on docks, piers or pilings. See our Dock Light products.
-

4
1
CHAPTER
ONE
Chapter 1: Overview
This handbook provides instructions to assist you in the installation and set up of the Amphibian Xtreme
lights from OceanLED.
1.1 Identifying your model
A4 A8 A16 A4PRO A8PRO/Colours A16PRO/Colours
1.2 DC power / fuse ratings
The majority of installations will utilize onboard 12/24v DC power supply from a marine battery. However,
if AC to DC power supply is being used, allow at least 15% reserve for voltage fluctuations due to variables
beyond your control such as ambient temperature and supply voltage fluctuations to ensure your lights are
always receiving the proper voltage and to ensure the power supply is not “overworked” causing premature
failure. Use chart below in determining power supplies.
Model Power consumption in Watts 15% reserve
in Watts
Recommended fuse values
12v/24v DC
A4 6 7 1.25 A
A8 12 14 2 A
A16 24 28 4 A
A4PRO 10 12 1.25 A
A8PRO 20 23 2 A
A16PRO 37 43 4 A
A8PRO Colours 20 23 2 A
A16PRO Colours 37 43 4 A
1.3 Tools and materials
•Drill
•Pozi head screwdriver
•Marine sealant - 3M 4200 or equivalent
•Zip-ties
•Waterproof cable connectors / butt splices and gluelined heat shrink and/or IP68 junction box(s)
•Mounting template
•Sandpaper
WARNING: Do not fit the screw covers until the light has been fitted and tested!

5
1.4 Optional extras
(Not available in all countries. Contact your local OceanLED representative for more information)
REMOTE -
• Theremotesystemallowsyoutocontrolupto4OceanLEDlightsper
receiver (multiple receivers can be used to control more lights) on your
boat from a distance of up to 100 yards away. The remote system can
be used as a general purpose remote switching unit and can be used to
control your underwater lights, deck lights, flood lights, dock lights and
more.
• ThisruggedIP67remotecontrolsystemiseasytoinstallviascrew
terminals for power and outputs. Each receiver has 4 relay outputs,
each capable of switching up to 250 watts.
• Additionaltransmittersmaybeaddedusingthe'easy-team'process;
any button on the transmitter can be used to control one or many
outputs of the receiver.
JUNCTION BOX -
• ForamoreprofessionalwatertightconnectionforyourAmphibian
Xtreme lights, use the fused junction box to connect up to 4 lights in an
IP68 enclosure.
Products may vary from image shown.

6
WARNING: ENSURE MOUNTING LOCATION IS FLAT AND CHECK INTERNALLY FOR EASE OF ACCESS IF
THERE IS A RIB, STRUT OR OTHER HULL THAT MAY INTERFERE WITH THE INSTALLATION.
1.5 Finding the mounting location - UNDERWATER
Considerations
Design -
• AmphibianXtremeandProXtremelightsaresuitableforGRP
and wooden hulls, as well as carbon fibre, aluminum/steel
hulls using suitable mounting hardware.(If using stainless steel
bezel ensure precautions for prevention of galvanic corrosion
are employed (contact your local OceanLED dealer for more
information).
• Ifpositioninglightsonatransom,moresmalllightslookbetter
than few bigger lights. E.g. 4x A8’s look better than
2x A16’s.
• Whenlightsarepointingdownwards,thelightcanreect
o a sandy sea bed giving a mirrored eect, and light will
bounce back creating even more illumination.
• Idealmountingdepthis10–20cm/4-8".
• IdeallymountyourAmphibianXtremelightsatsimilardepth
levels when using underwater to ensure matching color
consistency through the water. Deeper lights will look
duller and possibly dier in color to shallower mounted
units.
Spacing -
• Ifpositioninglightsonatransom,takeintoconsideration
swim platforms and obstacles that may block the initial
portion of the light, it may be necessary to use the next
model size up.
1.6 Finding the mounting location - OUT OF WATER
For use with Amphibian Xtreme series only. (Amphibian Pro
Xtreme Series for underwater use only.)
Design -
• Fitcablesecurely.Ensurecablewillbeprotectedfrom
chafing and any undue stress.

77
2
CHAPTER
TWO
Chapter 2: Installation
Note: OceanLED makes every eort to protect our marine and fresh water
environment as well as our natural resources. Please take care to keep packaging away from
and out of the water by ensuring loose packaging materials are secured and not susceptible
to being blown into the water. Please recycle all packaging materials as the sustainability of our
environmentiseveryone'sresponsibility.
WARNING: Ensure mounting location is flat and check internally for ease of access or if there is a rib, strut,
stringer or other hull irregularity that may interfere with the installation.
WARNING: Never use power tools to secure your lights; hand tighten only.
WARNING: we recommend you use screws provided. If alternative screws are used, do not use counter sunk or
non flat shoulder screws to secure your lights to the hull.
WARNING: OceanLED recommends dry fitting all products. When installing, be sure that the light fits the area
and secures to the hull using the appropriate hardware before applying any sealant.
WARNING: Do not fit screw covers until the light has been fitted and tested.
WARNING: Light is for thru-hull mounting only. Cable and connections exposed to underwater submersion will
not be covered by warranty!
WARNING:Thereareseveraldierenthulltypes.MostareeithersolidGRPorcored.Besureyoufollowthe
correct procedures for the hull you are preparing since all require dierent preparation methods. We will
cover the most common type below. If in doubt please contact your local OceanLED representative or the
boat manufacturer for assistance.
WARNING:Please check all components prior to installation. If there is any damage to connectors, cables,
and/or any other component, please notify OceanLED BEFORE installation. Failure to notify OceanLED of
damage in transit prior to installation will lead to violation of warranty.
WARNING:Light is for mounting directly to a flat surface on the hull, with the cable passing through a
1/2 – 5/8" (12 - 15mm) hole in the hull. Do not submerse your cable in water; cable and connections ex-
posed to underwater submersion will not be covered by warranty. Mounting the light in any other configu-
ration, other than those described in this guide, will invalidate its warranty.
2.1 Preparing a fiberglass hull
TIP:Always wear safety goggles and a dust mask.
1. Drilla3mm/1/8"pilotholesquaretomountingsurfacefrominsidethehullifpossible.Ifthereis
a rib, strut, or other hull irregularity near the selected mounting location, this will need to be taken
into account in the planning phase and the location adjusted accordingly, or the obstruction safely
removed or modified. If the pilot hole is found to be drilled in the wrong location, drill a second hole
in a better location and repair first pilot hole.
2. Usingasuitabledrill,makea1/2"–5/8"(12-15mm)hole.Ensurethelightwilltushandwillbe
square to the mounting surface.
3. Sand the area around the hole using a heavy grit sandpaper to remove the previous bottom paint
and to ensure that the sealant will adhere properly to the hull. If there is any petroleum residue
inside the hull, remove it with acetone before sanding.
4. Place light fixture into position or use mounting template provided. Mark the screw hole position
and pilot drill using correct sized drill bit for included screws.
5. Always dry fit units before applying any sealant.

8
WARNING:Do not fit bezel screw cover plates until the final stage when lights have been confirmed in
correct location and working. Removal of screw cover plate may impair future refit.
2.2 Installing the light fixture
TIP:Use a suitable marine sealant such as 3M™ Marine Adhesive Sealant Fast Cure 4200FS. When applying
sealant to light fixture, use the OceanLED packaging material as a cushion when placing light on the
ground face down to prevent lens damage.
NOTE: If bottom painting your lights it is advisable to paint your bezel prior to fitting to the light unit.
1. Fit desired bezel over light unit.
2. Once the hull preparation is complete (see previous step 2.1), the light can be inserted into the hole
previously prepared. Apply generous amounts of the sealant you are using to the back perimeter
of the light body. Make sure to generously coat the wire of the light where it meets the back of the
light. There should be an unbroken bead of sealant around the perimeter of the light unit..
Fig. 2.1
Fig. 2.2
TIP:It is critical to cover the entire perimeter of the body and circle the mounting screw hole so that
there is a continuous and unbroken bead of sealant.
TIP:Make sure to wrap the wire ends in electrical/masking tape. This will protect the bared cores from any
bilge water inside the hull when you feed the light into the boat and prevent corrosion.
3. Insert the light into the hull, feeding the wire through first and seat into place. Press the light
hard into the hull and twist slightly to spread the sealant around behind the light to ensure good
adhesion.

9
4. To ensure correct dispersion of light underwater, ensure all Amphibian Xtremes are mounted with
the correct orientation with text facing upwards. (see figure 1.2)
TIP:During/after fitting process, ensure cable is not under any undue stress.
Fig.2.4
5. We recommend you only use the mounting screws provided. If alternative screws are used, do not
use counter sunk or non flat shoulder screws. Cover the threads with the sealant and screw into the pre-
drilled pilot holes. WARNING: Tighten the screws with a hand tool ONLY!
Fig.2.5
6. Once you are satisfied that the unit is fully embedded onto the hull, you will notice that sealant has
squeezed out from around the perimeter of the light. Using a cloth wipe o excess sealant to leave
a clean seal. If you do not see sealant squeeze out from the body, you have not used enough sealant
or tightened the unit enough to the hull. Carefully examine the installation to make sure the seal you
have installed on the unit is fully water-tight. If in doubt, remove light, re-apply sealant and re-install.
↑
Fig.2.3

10
2.3 - Connecting the light fixture
WARNING:Always consult a qualified electrician when connecting OceanLED light fixtures.
WARNING:When connecting light units, please note that all OceanLED lights will operate within a
specific voltage range.
Connecting lights to your V DC power source
It is recommended to connect the light to the DC power source using a two pole, screw type terminal
block with a minimum voltage rating of 50V and a current rating of at least 5A. The ends of the cable
should be stripped back (if required) and suitable ferrules fitted. The terminal block should be fixed inside a
waterproof enclosure (IP66 minimum).
TIP:Switch and breaker need to be robust enought to support light.
TIP:For complete instructions on V DC connections, please refer to ABYC codes of practice and other
applicable codes and ordinances for V DC connections.
WARNING:Never leave the bare cables unprotected. Take care to not leave the bare wire ends in bilge
water before making the waterproof connections. Water deposits in the connectors and cables will
cause corrosion. Over time water can also work its way into the unit along the inside of the cable due to
capillary action causing the light to fail. This will NOT be covered under warranty.
1. Depending on the model of lights currently installed you will need to pull the correct sized power
cable from the breaker/fuse panel to the light locations to supply constant power to the units. It is
imperative that the correct sized tinned boat cable is used.
2. Using waterproof butt splices or IP68 waterproof junction boxes, make the connections at either
end of the system to attach the lights to the vDC system. If appropriate always use a dielectric
grease when making the connections and make sure any heat shrink used completely encapsulates
the outer wire sheath (the use of glue-lined heatshrink is highly recommended to ensure water
tightness). PLEASE NOTE - Corrosion of wire, and/or water ingress into the light unit via the cable is
NOT covered under warranty.
3. If you are not installing a custom fuse panel, it is imperative that the OceanLED supplied fuse is
installed on each power line from each light. Please consult electrical specification on page 4 to
select the correct fuse dependant on which model of light you have.
4. Cable tie up wire ensuring where the cable exits the light it is not under undue stress. Finish and test
light units BEFORE the boat goes into the water. If you have any issues and need troubleshooting
advice, please contact your local OceanLED representative.

11
2.4 - Finalize your OceanLED installation
Test your lights
Always test the lights BEFORE the boat goes back into the water. Failure to test prior to launch may
require boat to re hauled out. At this final stage make sure all of the system is operational (see chapter 3 for
operating instructions). If you have any issues, please contact your local OceanLED representative.
WARNING:Never install a new light and leave the boat in the water unchecked for several days.
When the light has been fitted and confirmed working only at this stage you should fit the screw covers in
place, apply a small amount of sealant into the screw cover fixing holes in the bezel and fit screw covers.
When the boat is placed in the water, immediately check for leaks. Note that very small leaks may not
be readily observed. It is best not to leave the boat in the water for more than 3 hours before checking it
again. If there is a small leak, there may be considerable bilge water accumulation after 24 hours. If a leak is
observed you must take action immediately to prevent damage to the property.
Typical wiring diagram
This switch should be placed in a satisfactory location to allow switch operator direct viewing of the light cycle
Fig. 2.6

1212
3
CHAPTER
THREE
Chapter 3: Operation
3.1 - Single Color Pro Series Strobe
To enter strobe mode, toggle the power on and o quickly twice. They should now strobe in a pseudo-ran-
dom pattern. To reset from strobe mode, turn o then back on again.
3.2 - Color Change Operation
The color change has three modes of operation, single color mode, cycle / programing mode, and strobe
mode:
1. Singlecolormode–thismodeisenteredwhenthelightisrstturnedon.Thelightwillbeasingle
color, either a default blue, or a previously selected color.
2. Strobemode–toenterthismode,turnothelightforlessthan1second,thenbackonagain.The
light will flash in a pseudo-random pattern - the color will be the same as that in single color mode.
3. Cycle / Program mode, to enter this toggle the power to the unit o twice for less than 1 second
each time. The light will then slowly cycle and fade through the color spectrum (see diagram
below for cycle order). It can be left in cycling if required, or alternatively, once the light shows the
desired color this can be stored by switching the light o for more than 2 seconds. When the light is
switched back on it will be back in single color mode, displaying the previously selected color.Single
colormode–thismodeisenteredwhenthelightisrstturnedon.Thelightwillbeasinglecolor,
either a default blue, or a previously selected color.
NOTE: If during the above operations, one or more lights connected go out of sync, simply switch o the
lights for more than 2 seconds, then re-enter cycle mode to re-select the color.
3.3 - Diagnostic LEDs
The Amphibian Xtreme series is fitted with an advanced diagnostic indicator system. There are two small
indicator LEDs (one red, one orange) within the unit, visible through the front lens.
When the unit is first turned on, both LED’s will flash briefly. This is normal operation and is part of the
start-up procedure, to show that the LEDs are functioning. During normal operation the indicator LEDs
should not be illuminated. The table within the troubleshooting section summarizes the detected fault
modes:

1313
4
CHAPTER
FOUR
Chapter 4: Maintenance and troubleshooting
4.1 - Cleaning Instructions
Sea growth can collect quickly on the light and this can reduce the performance in just a few weeks. To
prevent the build-up of sea growth, all OceanLED lights have been coated with a specialized Tritonium
coating which makes the surface of the lens a non-stick layer which helps ward o long term barnacle
buildup. Lights should be cleaned with a boat brush or similar biweekly or as needed to keep the lens
ofthelightclear.Growthvariesgreatlyaroundtheworldandmaintenanceisimperativetotheproper
operation and longevity of the product. If heavy fouling occurs, barnacles can be removed from the lens
using a plastic scraper and moderate pressure. This can be done in the water using a plastic scraper. If out
of water, moisten the growth before wiping.
CAUTION:Harsh cleaning solvents will damage the light and Tritonium coating.
4.2 - Replacement Parts
Lost, broken, and worn parts can be replaced on request and can be obtained through your local
OceanLED representative.
If the external flexible cable of this unit is damaged, contact your local OceanLED representative to arrange
for replacement (cable must only be replaced by OceanLED, service agent or a similar qualified person).

14
4.3 - Troubleshooting problems and their solutions
Amphibian Xtreme lights
Problem Check Result Fix
Light does
not look
bright.
Check that there is no marine growth on the
lens.
Sea life / barnacles
present.
Clean the lens as per
instruction booklet.
Check voltage supply to the light is between11v
and 32v DC(The light will still work between 9
and 11 volts however at reduced brightness).
Voltage is either too
high or too low.
See diagnostic LED
section below for more
information. Investigate
reason for high or low.
Check voltage supply is stable and does not
fluctuate.
Voltage is
fluctuating.
Investigate reason for
voltage fluctuation and fix.
Check that the electrical connections between
the light and the supply cable have been made
correctly.
Poor electrical
connection.
Remake connection and
seal joint correctly.
Confirm all LEDs are illuminated. 1 or more LEDs are
not working.
Contact your dealer. If the
installation instructions
have not been followed
and as a result the light
has been damaged. This
is not covered by the
warranty.
Check lights to see if water is present inside the
light.
Water present. If water is present
contact your dealer. If the
installation instructions
have not been followed
and as a result the light
has been damaged. This
is not covered by the
warranty.
Light does
not light up.
Check that there is power supplied to the light
cable connection.
Poor electrical
connection.
Trace the cables back,
checking at joints until
break has been located.
Check that the wiring polarity is correct, red to
positive and black to negative.
Polarity incorrect. Change the wiring polarity
and seal joint correctly.
Check that there is power supplied to the light
cable connection.
Replace fuse. If fuse keeps blowing then
there is a short circuit in
the light system that must
be traced and rectified.
If no external short can be
located contact your local
Oceanled representative.
Light has
water inside.
Check connections to make sure they are not
submerged in water.
Light will require
replacing.
This is not covered by the
warranty.
Check cable to make sure there is no damage to
the cable. (If cable is damaged, it must only be
replaced by OceanLED, service agent or similar
qualified person).
Light will require
replacing.
This is not covered by the
warranty.

15
4.4 - Diagnostic LEDs
The Amphibian Xtreme series is fitted with an advanced diagnostic indicator system. There are two small
indicator LEDs (one red, one orange) within the unit, visible through the front lens.
When the unit is first turned on, both LED’s will flash briefly. This is normal operation and is part of the
start-up procedure, to show that the LEDs are functioning. During normal operation the indicator LEDs
should not be illuminated.
The table below summarizes the detected fault modes:
Amphibians
Red LED Orange LED Description
Flashing O Theunitisthermallythrottling–outputpowerhaseitherbeenreducedto
prevent unit from damage due to overheating, or unit has been shutdown if
the temperature is too high. NOTE - This may occur in normal operation if
there is high ambient temperature, or a Pro series model is run out of water.
O On Inputvoltageistoolow–lessthan~9V.Checkvoltageofpowersourceand
cabling for bad connections and rectify.
O Flashing Inputvoltageistoohigh–above~32V.Checkvoltageofthepowersource
and rectify.
Flashing Flashing Unit has detected a fault with the wiring or the power source is not capable
of supplying the required current. The input voltage is dropping below
the minimum allowed during start-up. After five start-up attempts the unit
will shut down and both indicator LEDs will flash continuously. This could
be due to a poor power source (e.g. discharged battery) or voltage drops
caused by poor connections or incorrect wire gauge.
Flashing On Internalfaultdetectedwithtemperaturesensor–ifthisissuepersists
contact your dealer.