OETIKER CP 10 User manual

Cordless clamp pincer CP
10 / CP 20 / CC 20
Instruction manual
Issue June 2019
Instruction manual
Part no. 08902961
OETIKER Schweiz AG

Clamp pincer CP 10 / CP 20 / CC 20 List of contents
Issue 06.19 08902961 1-2
Contents
1Information about this manual................................................................................................................1-5
1.1 Symbols and means of depiction................................................................................................1-5
1.2 Icons............................................................................................................................................1-6
1.3 Scope..........................................................................................................................................1-6
1.4 Definition of terms.......................................................................................................................1-6
2Basic safety instructions.........................................................................................................................2-7
2.1 Using the instruction manual.......................................................................................................2-7
2.2 Proper use...................................................................................................................................2-7
2.3 General safety instructions .........................................................................................................2-7
2.4 Safety-conscious work................................................................................................................2-9
2.5 Electrical safety...........................................................................................................................2-9
2.6 Safety of personnel.....................................................................................................................2-9
2.7 Use and handling of the electrical tool......................................................................................2-10
2.8 Use and handling of the cordless tool.......................................................................................2-10
2.9 Conversions, modifications.......................................................................................................2-12
2.10 Qualified staff............................................................................................................................2-12
2.11 Maintenance work.....................................................................................................................2-12
2.12 Storage and transport...............................................................................................................2-12
3Overview..................................................................................................................................................3-13
3.1 System overview.......................................................................................................................3-13
3.2 Clamp pincer CP 10 / CP 20 / CC 20 .......................................................................................3-14
3.3 Overview of PC software ..........................................................................................................3-14
3.4 Accessories...............................................................................................................................3-15
4PC software & firmware.........................................................................................................................4-16
4.1 System requirements................................................................................................................4-16
4.2 Installing the PC software.........................................................................................................4-16
4.2.1 Automatically installing PC software....................................................................................4-16
4.2.2 Manually installing PC software...........................................................................................4-17
4.3 Starting PC software.................................................................................................................4-17
4.4 Updating firmware.....................................................................................................................4-17
5Use of the clamp pincer.........................................................................................................................5-20

Clamp pincer CP 10 / CP 20 / CC 20 List of contents
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5.1 Setting up the clamp pincer ......................................................................................................5-20
5.1.1 Manually entering and managing the closure data..............................................................5-20
5.1.2 Loading closure data from a file...........................................................................................5-21
5.1.3 Calibrating clamp pincer ......................................................................................................5-22
5.2 Working with clamp pincer CP 10 / CP 20 / CC 20...................................................................5-25
5.2.1 Displaying the battery charge status....................................................................................5-25
5.2.2 Battery charging...................................................................................................................5-26
5.2.3 Inserting battery...................................................................................................................5-26
5.2.4 Aligning the pincer head......................................................................................................5-27
5.2.5 Performing closure...............................................................................................................5-28
5.2.6 Decommissioning clamp pincer CP 10 / CP 20 / CC 20......................................................5-30
5.3 Documenting the process data.................................................................................................5-31
5.3.1 Creating single report...........................................................................................................5-31
5.3.2 Creating multiple reports......................................................................................................5-32
5.3.3 Generate a report as a CSV file...........................................................................................5-33
6Maintenance and repair.........................................................................................................................6-34
6.1 General safety instructions on maintenance and repair work...................................................6-34
6.2 Maintenance..............................................................................................................................6-35
6.2.1 Before maintenance work....................................................................................................6-35
6.2.2 After maintenance work.......................................................................................................6-35
6.2.3 Weekly maintenance work...................................................................................................6-35
6.2.4 Preventative maintenance work...........................................................................................6-36
6.3 Repair........................................................................................................................................6-36
6.3.1 Replacing pincer jaws..........................................................................................................6-36
6.3.2 Replacing pincer head.........................................................................................................6-39
7Description of PC software ...................................................................................................................7-40
7.1 Structure of the PC software.....................................................................................................7-40
7.2 Status menu..............................................................................................................................7-41
7.3 Closure data menu....................................................................................................................7-43
7.4 Calibration menu.......................................................................................................................7-45
7.5 Firmware menu.........................................................................................................................7-46
7.6 Service log menu......................................................................................................................7-47
7.7 Additional information menu .....................................................................................................7-48

Clamp pincer CP 10 / CP 20 / CC 20 List of contents
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8Appendix.................................................................................................................................................8-49
8.1 General information in event of faults.......................................................................................8-49
8.2 Reaction in event of faults.........................................................................................................8-49
8.3 Error messages and troubleshooting measures.......................................................................8-49
8.4 Decommissioning and storage..................................................................................................8-51
8.5 Recommissioning......................................................................................................................8-51
8.6 Disposal ....................................................................................................................................8-51
8.7 Technical data...........................................................................................................................8-51
8.7.1 USB interface.......................................................................................................................8-51
8.7.2 Physical sizes CP 10 / CP 20 / CC 20.................................................................................8-52
8.7.3 Accuracy within the working temperature range..................................................................8-52
8.7.4 Temperature ........................................................................................................................8-52
8.7.5 Noise....................................................................................................................................8-52
8.7.6 Thrust force..........................................................................................................................8-52
8.7.7 Battery..................................................................................................................................8-53
8.7.8 AC power adaptor................................................................................................................8-53
8.7.9 Battery charger ....................................................................................................................8-53
8.7.10 Labels and warnings on the CP 10 / CP 20 / CC 20 ...........................................................8-54
8.8 Warranty and guarantee...........................................................................................................8-54
8.8.1 Guarantee............................................................................................................................8-54
8.8.2 Guarantee............................................................................................................................8-54
8.8.3 Requirements.......................................................................................................................8-55
8.8.4 Consequential damages......................................................................................................8-55
8.8.5 Costs....................................................................................................................................8-55
8.9 Declaration of Conformity .........................................................................................................8-55
8.10 Index .........................................................................................................................................8-56
8.11 Help and Support......................................................................................................................8-58

Clamp pincer CP 10 / CP 20 / CC 20 1 Information about this manual
Issue 06.19 08902961 1-5
1 Information about this manual
1.1 Symbols and means of depiction
Warning instructions are used in this manual to warn of the risk of personal injury or property damage.
Always read and observe these warning instructions.
Observe all instructions that are flagged with a safety alert symbol and text.
The following symbols are used in this instruction manual:
Symbol
Meaning
WARNING
Marks an instruction which if disregarded can lead to severe injuries, even including
the death of personnel
CAUTION
Marks an instruction which if disregarded can lead to minor injuries
NOTE
Marks an instruction which if disregarded can lead to damage to the electrical tool or
to damage to property
INFO
Information relating to the understanding or optimization of working practices

One-step instruction
1. ...
2. ...
3. ...
Multi-step instruction
Carry out the steps in the order shown.

Requirement
Necessary or labor-saving steps for the successful execution of an action

Clamp pincer CP 10 / CP 20 / CC 20 1 Information about this manual
Issue 06.19 08902961 1-6
1.2 Icons
Icons are used in this manual to facilitate orientation. The icons refer to the present document chapter. The
following icons are used in this instruction manual:
Icon
Chapter
PC software & firmware
Setting up the clamp pincer
Working with the clamp pincer CP 10 / CP 20 / CC 20
Documenting the process data
Maintenance and repair
1.3 Scope
This instruction manual is valid for OETIKER clamp pincers CP 10 / CP 20 / CC 20.
1.4 Definition of terms
The term “electrical tool” used in this instruction manual and these safety instructions refers both to mains-
powered electrical tools (with a power lead) and to cordless electrical tools (without a power lead) including the
battery power pack and charger.

Clamp pincer CP 10 / CP 20 / CC 20 2 Basic safety instructions
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2 Basic safety instructions
2.1 Using the instruction manual
•Make sure that this instruction manual is always kept close at hand ready for use.
•Pass this instruction manual on to the next owner or user.
•Please read this instruction manual carefully before commissioning the clamp pincer CP 10 / CP 20 / CC 20.
Familiarize yourself with all settings and their functions. Anyone involved in setting up, commissioning,
maintaining or repairing the unit must have read and understood the instruction manual and in particular the
safety instructions.
2.2 Proper use
The unit may be used only for the intended purpose and under technically safe and fault-free conditions.
Clamp pincer CP 10 / CP 20 / CC 20 is intended for use only to close genuine OETIKER clamp models. No
other use is permissible.
Correct usage also covers observance of this instruction manual and compliance with the technical data.
Any use not in accordance with proper usage shall be regarded as incorrect usage.
Use other than for the proper purpose
The clamp pincer CP 10 / CP 20 / CC 20 is in line with state-of-the-art technology and is safe to operate.
Residual dangers remain if it used incorrectly or by untrained personnel. The manufacturer bears no
responsibility for injuries to personnel and damage to property arising from improper use of the clamp pincer CP
10 / CP 20 / CC 20. In such cases the operating company bears sole responsibility.
2.3 General safety instructions
•If the safety instructions are disregarded there is a risk of potentially fatal injuries, damage to the health of
personnel and damage to property on the machine or surroundings.
•Retain all operating instructions and safety instructions; they are essential for many years of fault-free
operation of clamp pincer CP 10 / CP 20 / CC 20.
•Before using the clamp pincer CP 10 / CP 20 / CC 20, review and be aware of the hazard area. Only if no
hazards are present may the clamp pincer be activated.
•Use only clamp pincers CP 10 / CP 20 / CC 20 which are in proper working condition. Inspect for damage
prior to each use.
•Maintenance and repair work should be carried out only by qualified specialists.
•Keep your working area clean and unsure it is well lit (>400 Lux). Untidy or poorly lit working areas can lead
to accidents.
•Keep children and other people away when electrical tools are being used. Distractions can cause the user
to lose control of the clamp pincer CP 10 / CP 20 / CC 20.
•Do not use the electrical tool in an explosion hazard area where flammable liquids, gases or dusts are
present. Electrical tools create sparks which can ignite dust or vapors.

Clamp pincer CP 10 / CP 20 / CC 20 2 Basic safety instructions
Issue 06.19 08902961 2-8
•Clamp pincer CP 10 / CP 20 / CC 20
–may be used only by persons who are familiar with its use and have been informed of the risks.
–may be used only in hand-held mode. The START button and reset button must be accessible and
operable in an emergency.
–must not be used as a stationary tool, and may not be secured in a jig fixture.
–may be opened or serviced only by the manufacturer.
–may be used only with the original equipment battery packs.
–may not be used during heavy rain, or under water.
•If during operation the clamp pincer CP 10 / CP 20 / CC 20 poses a safety risk to people or to the machine,
release the START button and press the reset button.
•All relevant accident prevention regulations and other generally recognized health and safety rules must be
complied with. The manufacturer shall not be held liable for damage resulting from unauthorized
modifications to the clamp pincer CP 10 / CP 20 / CC 20.
•Suitable personal protective clothing must be worn when using the clamp pincer.
•When working at heights, clamp pincer CP 10 / CP 20 / CC 20 must be adequately secured against being
dropped.
•The hydraulic oil in clamp pincer CP 10 / CP 20 / CC 20
–must not be drained without taking necessary precautions.
–and must be properly disposed of.
•The permissible ambient, storage and operating temperatures must be complied with.
Improvements to the machine
In our endeavor to continuously improve the quality of our products, we reserve the right to make improvements
without changing the instruction manual. Details of dimensions, weights, materials, performance ratings and
names may therefore be subject to necessary changes. Regarding electrical diagrams, the diagram supplied
with the machine takes precedence in all cases.

Clamp pincer CP 10 / CP 20 / CC 20 2 Basic safety instructions
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2.4 Safety-conscious work
Check the clamp pincer CP 10 / CP 20 / CC 20 for visible damage before each use and starting production.
Use it only when in proper operating condition.
Any defects must be reported to a supervisor immediately. The clamp pincer CP 10 / CP 20 / CC 20 must
not be used if it is damaged or worn.
2.5 Electrical safety
•If these instructions are disregarded there is an increased risk of electric shock.
•The connection plug of the electrical tool must be the correct type for the socket. The plug must not be
modified in any way. Do not use any adapter plugs in conjunction with electrical tools that reply on the
protective ground in the socket.
•Avoid bringing your body into contact with grounded equipment such as pipes, radiators, cookers and
fridges.
•Do not expose electrical tools to rain or wet conditions.
•Do not use wires and cables for purposes for which they are not intended, i.e. to carry the electrical tool,
suspend it or pull the plug out of the socket. Keep the power cable away from heat, oil, sharp edges and
moving parts.
•If you are working outdoors with an electrical tool, use only extension cables that are specifically intended
for use outdoors.
•Connect the tool only to a power socket that is protected with a suitable residual current circuit-breaker.
•Before starting work with the electrical tool, carefully check that there are no live parts in the working area. If
necessary, take protective measures appropriate for working in the vicinity of live parts.
2.6 Safety of personnel
•Be alert and take care what you are doing - be sensible when working with an electrical tool. Never use an
electrical tool if you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
when using an electrical tool can lead to serious injuries.
•Always wear safety glasses and wear other personal protective equipment appropriate to the work you are
performing with the electrical tool, such as dust mask, non-slip safety shoes, safety helmet or ear defenders.
Wearing personal protective equipment reduces the risk of injuries.
•Avoid starting the tool up accidentally. Make sure that the electrical tool is switched off before you connect it
to the power supply and / or plug the battery in, pick it up or carry it. If you have your finger on the trigger
when carrying the electrical tool, or the electrical tool is switched on when it is connected to the power
supply / battery, this can lead to accidents.
•Avoid any abnormal bodily posture. Make sure you are standing comfortably and are well balanced at all
times. This allows you to control the electrical tool better in the event of any unexpected situation.

Clamp pincer CP 10 / CP 20 / CC 20 2 Basic safety instructions
Issue 06.19 08902961 2-10
•Do not deceive yourself with wrong ideas of safety and do not disregard the rules for the use of electrical
tools, no matter how familiar you are with their use. Carelessness can lead in a split second to serious
injuries.
•Never reach into the working area around the head of the tool unless you have ensured the tool is securely
stopped. The electrical tool is securely stopped only when the tool is fully open and the battery is
unplugged, after the reset button has been pressed for at least 5 seconds.
•The mechanical return movement permits the user to bring the tool to the home position in an emergency
and before the tool has engaged. Pressing the reset button depressurizes the tool. After the end of the
work, and before putting the electrical tool down, the device and the tool must be brought to a stop and
depressurized.
•When working with the cutter head or compression head keep other people, especially strangers, away from
the working area! The electrical tool must be operated only by one person at a time. Inform all personnel of
the hazard area of the electrical tool.
2.7 Use and handling of the electrical tool
•Do not overload the electrical tool. Use the right electrical tool for your work. You will work better and more
safely within the required performance range when you use the right electrical tool.
•Do not use any electrical tool that has a defective switch or other components. An electrical tool that can no
longer be switched on or off is dangerous and must be repaired.
•Withdraw the plug from the socket or take off the removable battery before you make adjustments to the
device, change parts of the insert head or put down the electrical tool. These precautions prevent the
electrical tool starting up accidentally.
•When electrical tools are not being used, keep them out of the reach of children. Do not allow anyone use
the electrical tool if they are unfamiliar with it or have not read these instructions. Electrical tools are
dangerous if they are used by inexperienced persons.
•Look after your electrical tool and insert head carefully. Check that the moving parts operate correctly and
do not jam. Check that parts are not broken or damaged so as to affect the operation of the electrical tool.
Have damaged parts repaired before you use the electrical tool. Many accidents arise from badly
maintained electrical tools.
•Keep cutting tools sharp and clean. Carefully maintained cutting tools with sharp cutting edges are less
liable to jamming and are easier to guide.
•Keep handles and holding surfaces dry, clean and free of oil and grease. Slippery handles and holding
surfaces mean the electrical tool cannot be used safely and controlled in unforeseeable situations.
2.8 Use and handling of the cordless tool
•Charge the battery only with battery chargers recommended by the manufacturer. A charger that is
designed for use with one type of battery is used to charge other type of battery there is a risk of fire.
•Use only the batteries provided for the electrical tools. The use of other batteries can lead to injuries and the
risk of fire.