Ogawa ACTIVO TREK PRO T8-1 User manual

SERVICE MANUAL FOR:
RUN 4.1-IWM-MP/AP
Ogawa - ACTIVO_TREKPRO_T8-1

Fold Up: Manual fold up with soft drop.
Swing Arm Suspension: Yes
Music Kit: Yes, MP3 input
Bluetooth: Bluetooth 3.0+Bluetooth 4.0 BLE for AP type model
Motion Control: Yes
Hand Pulse Sensor: Yes
Wireless Pulse Sensor: Polar 5.5KHz Receiver and chest belt transmitter not include/optional
Power Requirement: 230vac ±5% 50/60Hz 5Amps
Emergency Stop: Pull down the emergency stop key (lanyard)
Speed Range: 1~18 km/h in 0.1km/h increments
Incline Range: 12 levels
Console: LCD display with blue back light
18kph/11mph Model: LCD48 IWM MP/AP for RUN4.1
Drive Motor: DC motor 4800rpm DC180V Model: GMD105-04-1B
Drive Motor Control Board: AC220v 8A Fuse:T10A/220v Model:GMC-TD30A-220V
Incline Relay Board: PWM-SD-TR100-V9
Transformer: Primacy: AC220v Second: AC12v/2000mA 17v/250mA
Model: AYY57-1220017025E
Elevation Motor: A220v model: EL-EMO-JS09-31-230

Parts List
PartNo.PartnameQuantity
101Consolehousing‐upper1
102Consolehousing‐lower1
103SafetyKeyfixplate1
104SafetyKeybase1
105SafetyKey1
106Loudspeaker2
107Computerfixedframe1
109Padsoftcushion1
110iPadprotectionframe1
112Boxholder‐upper‐Left1
113Boxholder‐upper‐Right1
114Boxholder‐lower‐Left1
115Boxholder‐lower‐Right1
116Fronthandlebarassemblysets1
117Consoletubeassemblysets‐Left1
118Consoletubeassemblysets‐Right1
119Handleplusecoversets2
201Uprighttube2
202Handlebarcover‐Left2
203Handlebarcover‐Right2
204Uprighttubelowercover2
205HandleBar2
207Motioncontrolsensor2
208Handlebarcoverinsert2
301BaseFrame1

PartNo.PartnameQuantity
302ElevationsupportFrame1
303ElevationsupportFramecover‐Upper2
304ElevationsupportFramecover‐Lower2
305
∮
089Spring2.0X 14X41
306BaseFrameRubberadjustmentCushion–Rear36X10‐M8X252
307ElevationsupportFrameringcover‐Left1
308TransportwheelBracket1
309ElevationsupportFrameringcover‐Right1
310Transportwheel 3
311Footlockplasticcover1
312Baseframetransportwheelcover–Front2
314BaseFrameRubberCushion4
315Softdropshockholderfootlocker1
316
∮
Spring2.0X6X16.51
318SoftdropshockholderNyloncover22.5X28.2X221
319GasShock 1
320SoftdropShocktube1
321Footlocker1
322FoldupsupportbushingID10X22X26X15 2
324FoldupsupportinsertID10XOD24X24.51
326Foldupsupport1
378Drybearing14X15X1.04
401Motorhoodcover1
402Motorcover–Bottom1
403MotorFrontCover1

PartNo.PartnameQuantity
404Motorhooddecoratestrip‐Left1
405Motorhooddecoratestrip‐Right1
406Motorhoodventcover1
408Motor 1
409Motorholder1
410Drivingbelt1
412Elevationmotorgearsleeveassembly1
416Powerswitchboard1
501Runningbelt1
502Runningdeck1
503Siderail2
504Sideraildecoratestrip2
505Siderailrearcap‐Left1
506Siderailrearcap‐Right1
507Siderailguider10
601Elevationmotor 
602Motorcontrolboard1
603Transformer1
6188PINcable‐Upper750mm1
6178PINcable‐Upper2250mm1
612Blue/Grey2cables‐Upper750mm1
613Blue/Grey2cables‐Lower2250mm1
610Singlewire‐red‐150mm2
611Singlewire‐white‐150mm1
607Groundingwire‐450mm1

PartNo.PartnameQuantity
604Handleplusesensorwire‐600mm2
6166PINcable‐220mm1
609Motioncontrolsensorwire‐red600mm1
608Motioncontrolsensorwire‐black600mm1
614Groundingwire‐300mm1
604Elevationcontrolboard1
605ElectricProtector1
606ElectricOutlet1
607PowerSwitch1
608Computerassembly1
701Mainframe1
703RearRollerTube+Shaft1
704FrontRollerTube+Shaft1
705RearCaster2
706Nylon25.6X25X41.6XR17 4
707Rubercushionwithshaft2
708Elevationsupporttubefixholder2
709Mainframecrossbar2
710EVAfoam15XL450XT3.02
711EVAfoam25XL300XT3.07
802M4X15Screw44
804M6X17Screw/Washer2
806ButtonheadinnerhexagonM8X42 8
807
∮
Springwasher8X14X210
808
∮
Curvewasher8.5X20.5X26

PartNo.PartnameQuantity
809Roundheadcross‐screwM3X8 2
810ButtonheadinnerhexagonM8X184
811ButtonheadinnerhexagonM8X366
812LocknutM106
813∮8X36Bolt1
814M8C‐clip1
815M5X14screw/washer2
817Roundheadcross‐screwM5X148
818InnerhexagonM10X521
819ButtonheadinnerhexagonM8X651
821ButtonheadinnerhexagonscrewM10X671
822∮ Washer 6X13X1.52
823ButtonheadinnerhexagonM10X581
824ButtonheadinnerhexagonM8X524
825LocknutM85
826∮ Washer 8X17X1.510
827InnerhexagonM8X20X20 4
828M10X116Bolt1
829FlatheadinnerhexagonM14X80X24.52
830M8X48X10Bolt1
831OD8XM8X85X20Bolt1
832∮ Washer 8X26X3 2
8338X26X11rubberbushing1
834InnerhexagonM8X12X122
835M4X19screw16

PartNo.PartnameQuantity
836Cross‐screwM8X254
837InnerhexagonM6X701
838InnerhexagonM6X552
839
∮
Washer 6X13X1.517
840ButtonheadinnerhexagonM10X38X104
841Shrapnel21X13X0.72
844M4X15screw10
845M4X12screw27
848Cross‐screwM8X3010
8494.2X16Screw2
852OuterhexagonscrewM5X152
855
∮
Washer 10X20X1.57
856ThinNutM54
857Cross‐screwM4X122
858Plasticinsert4
901HardwareKit1


Parts Explosive Drawing
Page 4
105 104
102
101
202
203 202
203
201 201
114 115
112
113
116
204
844
844
808
806
806
808
806
806
117 118
109
110
106 106
205
206
205
206
103
119
119
107
845
845
844
844
844
844
802
857
802
845
802
802
802
802
802
817
802
802
207
207
608
858
858
858
858
811
817
807
807
845
845
208
208
209
209

Page 5
303
812
821
304
302
312
825
829
802
825
312
811
314
802
314
802
829
811
855
802
823
812
804
324
326
804
322
845
812
320
825
319
318
819
316
315
840
306
378
378
855
314
802
314
802
808
808
810
810
826
826 824
824
822 822
855
310
310
813
818 308
310
311
321
305
814
812855
301
307
303
304
309
844 844
844
844

855
802
802
826
807
825
828
834
831
830
833
825
832
409 812
408
410
603
602
601
812
802
840
412
604
809
606
607
802
605
416
403
834
802
401
406
404
405
841
841
849
849 802
815
815
802
802
845
839
839
845
802
402
845
839
845
839
845
839
845

506
503
503
505
817
817
504
504
501
835
507
835
848
507
507
502

855
838
836 837 704
703
706
706
807
827
707
826
708
807
827
708
826
840
705
709
710
839
839
839
711
856 852
852
856
701
711
707
836
709
710
802
802

Wire Diagram

Tools require for service procedure
1. Digitize display multi meter
2. 17mm wrench 2pcs
3. 13mm wrench
4. 10mm wrench
5. Phillips screwdriver
6. 5mm Allen wrench
7. 6mm Hex. L-Shape wrench
8. 8mm Hex. L-Shape wrench
9. 5mm Hex. wrench with T hand bar
10. 6mm Hex. wrench with T hand bar
11. Long nose plier
12. Shorter Phillips screwdriver

Remove Computer for RUN4.1
Step 1: Use Phillip screwdriver to open fix console PC board
insert 2 screws.
Step 2: Disconnect all connector on computer then remove the console
PC board insert.

Remove Computer for RUN4.2
Step 1: Use Phillip screwdriver to open fix
console buttons panel 2 screws.
Step 2: Disconnect all connector on computer
then remove the console display PC board insert.
Step 2: Disconnect all connectors then remove
buttons panel 2 screws.

Remove Motor Hood
Step 1: Use Phillip screwdriver to open top
motor hood vent cover 4 screws.
Step 2: Remove top motor hood
vent cover.
Step 3: Use Phillip screwdriver to open near both
side rail 2 screws and both side 2 screws on the
motor hood cover.
Step 5: Remove motor hood cover.
Step 4: Use Phillip screwdriver to open 2 screws
on the front motor botton cover.

Remove Main Control Board
Step 1: Follow Remove Motor Hood instruction to remove the motor hood.
Step 2: Use Phillip screwdriver to open fix low control board 2 screws then disconnect
all connector on low control board.
Step 3: Remove lower control board from frame.