OKUtools PS-01 User manual

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
1
EN
Destudding Gun
PS-01
Operating instructions
(Id. No. 00035105)
00143037
PS-01

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
2
EN
Table of contents
Table of contents...................................................................................................................... 2!
1 Preface and general information ...........................................................................................3!
1.1 General...........................................................................................................................3!
1.2 Scope of supply .............................................................................................................. 3!
1.3 Intended use...................................................................................................................3!
1.4 Liability............................................................................................................................3!
1.5 Warranty .........................................................................................................................3!
2 Safety information .................................................................................................................4!
2.1 Personnel responsible for safety ....................................................................................4!
2.1.1 Operator...................................................................................................................4!
2.1.2 Qualified personnel .................................................................................................. 4!
2.2 General safety instructions .............................................................................................4!
2.3 Layout of the safety instructions ..................................................................................... 5!
3 Technical Data ......................................................................................................................6!
3.1 Stud types.......................................................................................................................6!
3.2 Dimensions and weight .................................................................................................. 6!
3.3 Noise emission ...............................................................................................................6!
3.4 Ambient conditions .........................................................................................................6!
4 Commissioning......................................................................................................................6!
4.1 Pneumatic connection ....................................................................................................6!
5 Operation of the gun .............................................................................................................7!
5.1 Elimination of studs ........................................................................................................7!
6 Faults and trouble shooting...................................................................................................8!
7 Lubrication and maintenance ................................................................................................8!
7.1 Lubrication ......................................................................................................................8!
7.1.1 Lubricating oil........................................................................................................... 8!
7.1.2 Lubricating grease ...................................................................................................8!
7.2 Greasing points ..............................................................................................................9!
7.3 Maintenance ...................................................................................................................9!
8 Placing out of operation and dismounting ...........................................................................10!
9 Spear and wear parts.......................................................................................................... 10!
9.1 Requirements ...............................................................................................................10!
9.2 Handling of order .......................................................................................................... 10!
9.3 Explanation of the spare parts list ................................................................................10!
9.4 Exploded drawing PS-01 ..............................................................................................11!
9.5 Spare parts list PS-01...................................................................................................12!
10 Appendix ...........................................................................................................................14!
10.1 CE-Declaration of Conformity.....................................................................................14!
10.2 Copyright ....................................................................................................................15!
10.3 Manufacturer and contact person.......................... Fehler! Textmarke nicht definiert.!
11 Notes................................................................................................................................. 16!

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
3
EN
1 Preface and general information
1.1 General
The present operating instructions are used for safe operation of the Destudding Gun
(in the following referred to as “gun“), type PS-01, (id.No. 00143037). The safety in-
structions included hereinafter must be observed.
The operating instructions must be available to every person who is working with the
gun and the included indications must be carefully attended to.
The operating instructions must always be complete and perfectly readable.
1.2 Scope of supply
The delivery normally consists of a destudding gun and the operating instructions.
The parts included in the delivery are stated in the accompanying papers.
These papers shall be checked for conformity immediately after receipt of the goods.
OKU Tools GmbH does not take on any guarantee and/or accept any liability for de-
fects complained belatedly. Therefore:
•contact the forwarder immediately to complain about visible transit damages,
•contact OKU Tools GmbH immediately to complain about visible defects and/or
incompleteness of delivery.
1.3 Intended use
The gun is exclusively destined for the removal of single and multi-flange studs from
tires of passenger-cars and trucks.
Any other use shall be deemed to be inappropriate!
1.4 Liability
The information, data and notes of these operating instructions were up-to-date when
being printed. The specifications, illustrations and descriptions included hereinafter do
not apply to any previously supplied guns.
We do not accept liability for damages and operating troubles caused by:
•inappropriate use,
•unauthorized modification of the gun,
•improper operation of the gun,
•operating errors,
•disregard of the operating instructions.
1.5 Warranty
Conditions of warranty: see Standard Terms and Conditions of OKU Tools GmbH.

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
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Assert warranty claims against OKU Tools GmbH immediately after detection of the
defect or fault.
Warranty claims expire in each case where liability claims cannot be made.
2 Safety information
2.1 Personnel responsible for safety
2.1.1 Operator
Operator is called any natural or legal person who is using the gun or on behalf of
whom the gun is used.
The operator and/or his safety officer must ensure that
•all essential regulations, instructions and laws will be observed,
•only qualified personnel will be working with the gun,
•the a.m. personnel will have the operating instructions available at any time,
•non-qualified personnel will be prohibited from working with the gun.
2.1.2 Qualified personnel
As qualified personnel are to be considered persons who have been
authorized by the safety officer of the plant to perform the necessary activities and
who are able to recognize and avoid potential hazards because of their education,
experience, instructions and their knowledge of the corresponding standards and
rules for the prevention of accidents as well as the operating conditions (see IEC 364,
definition for qualified personnel).
2.2 General safety instructions
These safety instructions do not claim to be exhaustive. In case of any questions
please contact OKU Tools.
At the time of delivery the gun is state of the art and considered reliable.
The gun is a source of danger for persons, for the gun itself and for other material as-
sets of the operator if
•it is operated by unqualified personnel,
•it is used inappropriately.
Operate the gun only when it is in perfect condition!
Any upgrade, modification or redesign of the gun is basically prohibited. In this case
please confer with OKU Tools.

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
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2.3 Layout of the safety instructions
The safety instructions described hereinafter are arranged consistently.
Warning of personal injury
Pictogram
Meaning
Signal words
Notes
Warning of dangerous
electrical voltage
Danger!
Warns of imminent danger
Consequences if disregarded:
Death or very severe injuries
Warning of a general
danger
Warning!
Warns of a potential very
dangerous situation
Consequences if disregarded:
Death or very severe injuries
Warning of a general
danger
Caution!
Warns of a potential
dangerous situation
Consequences if disregarded:
Light or minor injuries
Warning of material damage
Pictogram
Meaning
Signal words
Notes
Warning of material
damage
Stop!
Warns of potential material damage
Consequences if disregarded:
Ambient damage or damage of the gun
Other information
Pictogram
Meaning
Signal words
Notes
General note
Note!
Signalizes a general useful note.
Observance thereof will
facilitate the use of the gun.

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
6
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3 Technical Data
3.1 Stud types
The gun is suited for the removal of single-flange and multi-flange studs from pas-
senger-car and truck tires.
Head dia.
6,5 - 12 mm
Shank dia.
4 - 8 mm
Length
max. 18 mm
3.2 Dimensions and weight
The following values are valid for the gun without any accessories. They may differ
according to the equipment of the gun.
Length
approx. 242 mm
Width
approx. 70 mm
Height
approx. 179 mm
Weight
approx. 1,8 kg
3.3 Noise emission
The sound pressure level at the work station of the operator can reach up to
83 dB(A). Provide suitable ear protection for the operator.
3.4 Ambient conditions
The gun shall be used in closed and dry rooms only.
The permissible ambient temperature during operation is from 10 °C to 40 °C.
4 Commissioning
Precautions to be taken before starting to work with the gun:
•check perfect condition of gun,
•never operate a damaged gun.
4.1 Pneumatic connection
The pneumatic connection has to be exclusively
made by qualified personnel with extensive
knowledge in the handling of pneumatic systems.

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
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Screw provided screw coupling (2) into the handle. Plug compressed air hose in-
to the screw coupling. The gun requires compressed air with approx. 7-8 bar
working pressure. The maximum operating pressure amounts to 10 bar.
5 Operation of the gun
5.1 Elimination of studs
Press the gun with the claws (36) into the tire rubber over a stud. Operate the trigger
(7) and keep it pressed. The claws close and seize the stud. Then the gun is pushed
off the tire with the push-off plate (25) and the stud is pulled out of the tire. Release
the trigger as soon as the stud has been fully pulled out of the tire. The push-off plate
returns, the claws open, the extracted stud is set free and can be disposed of.
Do not hold the gun with the hand in the area of the push-off
plate. There is danger of violent pressure!
When impressing the gun above the stud a certain counter
pressure has to be put by hand to the tire rubber. With some
practice and skill you will soon find out the correct pressure
in order to obtain a steady working result.
Screw coupling (2) for
compressed air connec-
tion

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
8
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6 Faults and trouble shooting
No.
Cause
Trouble shooting
6.1
Wear of the claws (36)
Take off O-Ring (37), remove spring dowel pin (34)
and shafts (33). Take out claws (36), turn by 180° and
reinsert with the unused side showing to the front.
Take care that the balls (35) will be reinserted.
If both sides of the claws are worn new claws will have
to be installed.
6.2
The push-off movement of the
push-off plate (25) is too much in
advance of the closing move-
ment of the claws (36).
Screw off gun head (28), remove piston disks (12, 19)
with the expanding mandrel (17). Check possible dam-
ages of the grooved rings (16); if o.k. clean and
grease. If the grooved rings are damaged or worn re-
place by new ones.
Check if the pressure springs (24) are broken; replace
broken pressure springs.
Check function and tightness of leaf springs (13, 15),
replace defective leaf springs.
6.3
Trigger (7) gets caught
Remove O-Ring (10) and dowel pin (11), take out trig-
ger (7), clean and slightly
lubricate with oil.
Check if pressure spring (6) is broken, if so replace
pressure spring.
7 Lubrication and maintenance
7.1 Lubrication
Observe the effective directions for the use and safety of the applied
lubricants!
7.1.1 Lubricating oil
Code letter
as per
DIN 51502
Designation
ISO Viscosity
Class
as per DIN 51519
Manufacturer
(designation of manufacturer)
e.g.
AN 22
Normal lubri-
cating oil
ISO VG 22
AVIA (AVILUB RS 22)
BP (BP Energol CS 22)
7.1.2 Lubricating grease
Designation
acc. to
DIN 51825
Designation
Consistency
Index
NLGI Class
as per
DIN 51818
Worked penetra-
tion as per
DIN ISO 2137
Manufacturer
(designation of manufacturer)
e.g.
KP2K-20
Lubricating
grease for
bearing
NLGI-2
265-295
AVIA (AVIALITH 2)
BP (Energrease L2)
ESSO (Beacon 2)
KLÜBER (CENTOPLEX 2 EP)
MOBIL (Mobilux 2)
SHELL (Alvania R 2)

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
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7.2 Greasing points
The following points of the gun need to be greased regularly. You will find a mainte-
nance-set including grease and corrosion preventive-oil-spray in the spare parts list in
chapter 9.5.
To grease the gun it must be partially dismounted (see hereto chapter 6 “Faults and
trouble shooting”). At the exchange of wear parts, it is recommended to grease the
gun at the same time.
No.
Designation
Service to be
done
Operating material
Measured values
Frequency
Notes
1
Trigger
Lubricate with
oil
Lubricating oil
DIN 51501-L-AN 22
quarterly
Oil trigger slightly
2
Piston disk
Grooved ring
Lubricate with
grease
Lubricating grease
DIN 51825-KP2K-20
yearly
Grease piston surface
slightly
3
Balls
Lubricate with
grease
Lubricating grease
DIN 51825-KP2K-20
quarterly
Grease balls slightly
7.3 Maintenance
Except for the lubrication at the intervals specified under 7.2 the gun is maintenance-
free.
1
2
3

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
10
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8 Placing out of operation and dismounting
OKU Tools takes back your gun. We recommend you to have OKU Tools profession-
ally dismantle the gun and dispose of it.
Contribute to environment protection by recycling valuable raw mate-
rials.
What?
Where?
Transport material
Pallets
Return to the manufacturer or
forwarder
Packing material
Cardboard boxes to waste paper
Plastic to plastic recycling or waste mate-
rial
Wood-wool reuse or to waste
material
Lubricants
Oil, grease
Dispose according to regulations in force
Components
Materials used:
aluminum
aluminum cast
steel
brass
plastic
Dispose of different materials
separately
9 Spear and wear parts
9.1 Requirements
Spare and wear parts must be in accordance with the technical re-
quirements stipulated by the manufacturer.
9.2 Handling of order
To ensure punctual handling of orders please always state in your orders the OKU
id.No. of the spare part you need. You will find the OKU id.No. In the exploded draw-
ings and the spare parts lists.
9.3 Explanation of the spare parts list
The numbering of the spare parts in the exploded drawing corresponds to the item
numbers of the spare parts list.

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
11
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9.4 Exploded drawing PS-01

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
12
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9.5 Spare parts list PS-01
Item
OKU Id. No.
Qty
Designation
1
00487706
1
Handle
2
00031539
1
Screw coupling
3
00000613
1
Eyebolt
4
00000627
1
Hexagon nut
5
00350728
1
Sleeve
6
00350297
1
Pressure spring
7
00470092
1
Trigger
8
00003463
1
O-Ring
9
00003404
1
O-Ring
10
00003464
1
O-Ring
11
00000536
1
Dowel pin
12
00405849
1
Piston disk
13
00405851
1
Leaf spring
14
00024080
2
Cheese head screw
15
00405850
1
Leaf spring
16
00003507
2
Grooved ring
17
00405844
1
Expanding mandrel
18
00004082
1
Hexagon nut
19
00375188
1
Piston disk
20
00003416
1
O-Ring
21
00405845
1
Disk
22
00405324
1
Plunger
23
00000391
1
Countersunk screw
24
00004794
2
Pressure spring
25
00407163
1
Push-off plate
26
00000210
1
Cheese head screw
27
00404981
1
Bolt
28
00487707
1
Gun head
29
00375192
1
Bushing
30
00023422
2
Shim ring
31
00003817
1
Slide bearing
32
00003807
1
Slide bearing
33
00433900
2
Shaft
34
00023016
1
Spring dowel pin
35
00003308
2
Ball
36
00404908
2
Claw
37
00003468
1
O-Ring

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
13
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00885027
1
corrosion preventive-oil, aerosol can 100 ml (single)
00885028
1
grease, tube 20 g (single)
20015510
1
1 aerosol can corrosion preventive-oil (100 ml) and
1 tube grease (20 g) as maintenance-set

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
14
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10 Appendix
10.1 CE-Declaration of Conformity
(CE Machine Directive 2006/42/EC, Appendix II A)
The manufacturer: OKU Tools GmbH
Rosenstraße 15
73650 WINTERBACH, GERMANY
herewith declares that the machine
designation: Destudding gun model PS-01
as delivered complies all the relevant regulations of the CE Machine Directive 2006/42/EC.
Harmonized standards applied:
EN ISO 12100 Safety of machinery – General principles for design - Risk assess-
ment and risk reduction
Stuttgart, 01.03.2019
OKU Tools GmbH
Karin Klingel
Geschäftsführer

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
15
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10.2 Copyright
© 03/2019
This documentation is protected by copyright which covers the exclusive rights to re-
produce and distribute the documentation, as well as all translation rights. No material
published in this documentation may reproduce photographically or stored on micro-
film, in electronic data bases, video disks, etc. Technical modifications reserved.
10.3 Manufacturer and contact person
OKU Tools GmbH
Sommestrasse 6
70374 Stuttgart
Telefon: [phone]
Telefax: [phone]
Internet: www.okutools.com
Ihr Ansprechpartner ist:
Karin Klingel
Abteilung Verkauf Spikes
Telefon: [phone]
Telefax: [phone]
E-Mail: [e-mail]

English Destudding Gun PS-01
OKU Tools GmbH, 70374 Stuttgart, Germany
16
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11 Notes