Oldham olct 80 User manual

TECHNICAL MANUAL
Ref.:
CD00004
Code: 06_MT_OLCT80_GB_24_11_06

3
GAS DETECTION
We are delighted that you have chosen an ISC/OLDHAM instrument and would like to thank you for your
choice.
We have taken all the necessary measures to ensure that your instrument provides totalsatisfaction.
Now it is important to read this document carefully.
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*ISC/OLDHAM declines its responsibility towards any person for material damage, physical injury or death
resulting wholly or partly from inappropriate use, installation or storage of its equipment resulting from failure to
observe instructions and warnings and/or standards and regulations in force.
*ISC/OLDHAM neither supports nor authorises any company, physical or moral person to assume responsibility on
behalf of ISC/OLDHAM , even if it is involved in the sale of ISC/OLDHAM products.
*ISC/OLDHAM cannot be held responsible for direct or indirect damage or be required to pay direct or indirect
compensation resulting from the sale or use of any ofits products IF THESE PRODUCTS HAVE NOT BEEN
DEFINED AND CHOSEN BY ISC/OLDHAM FOR THEIR SPECIFIC USE.
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*Drawings, plans, specifications and information included in this document contain confidential information that is
the property of ISC/OLDHAM
*None of this information may be reproduced, copied, divulged or translated, by physical, electronic or any other
means, nor used as the basis for the manufacture or sale of ISC/OLDHAM equipment or for any other reasons
without prior consent from ISC/OLDHAM
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*This document is not contractually binding. In the interests of its customers, ISC/OLDHAM reserves to modify the
technical specifications of its equipment without notice, in order to improve its performance.
*READ THIS MANUAL CAREFULLY BEFORE FIRST USE OF THE EQUIPMENT: this manual must be
read by any person who is or will be responsible for using, maintaining or repairing this equipment.
*This equipment will only provide the announced performance levels if it is used, maintained and repaired
according to ISC/OLDHAM directives, by ISC/OLDHAM personnel or by personnel approved by
ISC/OLDHAM
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2 years guarantee in normal conditions of use on parts and technical labour, return in our workshops, excluding
consumables (sensors, filters, etc.)

4
Figure 1: Electrical connections, transmitter connected to an
ISC/OLDHAM
central unit.
The
-
(OUT) terminal ofj5 is at the same potential as the V
-
power supply terminals of j1 (line A) andj2 (line B).
+
-
S
E
S
E
IN 1 IN 2
4 -------- 20 mA
OUT
NO
NF C
NO
NF C
NO NF C
def
rel 1
rel 2
V+ / V-= sensor power supply
+ of j5 = signal output to
central measurement unit
The contact positions correspond to "sensor de-energerised"
(volt free relay)
fault relay
Alarm 1 relay
Alarm 2 relay
j1
0V
+
-
V-
V+
RS485
Line A
j2 0V
+
-
V-
V+
RS485
Line B
j5
IN 1 and IN 2
analogue inputs
(4 …. 20 mA)
RS485 link
(to next sensor in loop)
OUT :4 … 20 mA analogue output
(to measurement unit)
RS485 :Digital signal
(to measurement unit)
Power supply to
next sensor

5
Figure 1b: Electrical connections, stand-alone transmitter
The
-
(OUT) terminal ofj5 is at the same potential as the V
-
power supply terminals of j1 (line A) andj2 (line B).
+
-
S
E
S
E
IN 1 IN 2
4 -------- 20 mA
OUT
NO
NF C
NO
NF C
NO NF C
def
rel 1
rel 2
Sensor power supply
The contact positions correspond to "sensor de-energerised"
(no potential on contacts)
Disturbance relay
Alarm 1 relay
Alarm 2 relay
j1
0V
+
-
V-
V+
RS485
Line A
j2 0V
+
-
V-
V+
RS485
Line B
j5
IN 1 and IN 2
analogue inputs
(4 …. 20 mA)
RS485 link
(to next sensor in loop)
OUT :4 … 20 mA analogue output
(to measurement unit)
RS485 :Digital signal
(to measurement unit)
Power supply to
next sensor

6
Figure 2
Earth connection
M44, pitch of 1
Possible mounting
TITLE OVERALL DIMENSIONS DRAWING
TRANSMITTER OLCT80 AD
SCALE IDENTIFICATION NO.
DRAWN BY:
CHECKED BY:
APPROVED BY:

7
Figure 3
SENSOR OLCT80 + IR SENSOR

8
Figure 4
Cable length: 15 m max.
M44, pitch of 1
Possible mounting
TITLE OVERALL DIMENSIONS DRAWING
TRANSMITTER OLCT80 REMOTE
SCALE IDENTIFICATION NO.
DRAWN BY: CHECKED BY: APPROVED BY:

9
FIGURE 5
Example of an OLCT 80 transmitter fitted with an integrated measuring
head and two auxiliary inputs.
FIGURE 6
Example of an OLCT 80D transmitter fitted with a remote measuring head
and two auxiliary inputs.

10
NOT SOLDERED
Programming solder point ( pps ) SOLDERED
Figure 7
Programming of the auxiliary inputs (IN1 and IN2)
Connection of a 4 … 20 mA detector (2 wires)
IN 2IN 1
pps1
pps2
pps4
pps3
pps7 pps8
pps1
pps2
pps4
pps3
pps7 pps8
IN 2IN 1
Connection of a 4 … 20 mA detector (4 wires)
Power the input detector either:
-via V+ and V-of the OLCT80
-or via a separate power supply unit
Power the input detector either:
-via V+ and V-of the OLCT80
-or via a separate power supply unit
pps1
pps2
pps4
pps3
pps7 pps8
pps1
pps2
pps4
pps3
pps7
pps8
Connection of a 4 … 20 mA detector (3 wires)
IN 2IN 1
pps1
pps2
pps4
pps3
pps7 pps8
Connect the negative ( 4 … 20 mA ) of the input
detector to the negative ( V-) of the OLCT80
pps1
pps2
pps4
pps3
pps7 pps8
Connect the negative ( 4 … 20 mA ) of the input
detector to the negative ( V-) of the OLCT80

11
CONTENTS
I. PRESENTATION .................................................................................... 12
1. General....................................................................................................................................................................................12
II. INSTALLATION..................................................................................... 12
1. Mechanical installation........................................................................................................................................................12
2. Electrical installation............................................................................................................................................................12
III. FIRST START-UP................................................................................... 13
1. Visual information................................................................................................................................................................13
1.1. At start-up:........................................................................................................................................................................13
1.2. During normal operation:...............................................................................................................................................13
1.3. If a fault occurs:...............................................................................................................................................................13
1.4. Information accessible on the display via the remote control:................................................................................13
2. OLCT80 transmitter menus.................................................................................................................................................14
IV. MAINTENANCE..................................................................................... 18
1. Periodic maintenance...........................................................................................................................................................18
1.1. Calibration........................................................................................................................................................................18
2. Replacing a sensor block (all versions).............................................................................................................................19
3. Scrapping of OLCT80..........................................................................................................................................................19
V. LIST OF REPLACEMENT PARTS........................................................ 19
1. Flameproof sensor blocks....................................................................................................................................................19
2. Intrinsically-safe sensor blocks ..........................................................................................................................................20
VI. LIST OF ACCESSORIES........................................................................ 21
VII. LIST OF SPARE PARTS......................................................................... 22
VIII. MARKING AND SPECIAL INSTRUCTIONS FOR USE OF THE OLCT
80 IN EXPLOSIVE ATMOSPHERES..................................................... 23
IX. SPECIFICATIONS.................................................................................. 25
X. REMOTE CONTROL UNIT IR20 –START-UP AND USE................... 27
1. Presentation............................................................................................................................................................................27
2. Start-up, Use, Maintenance.................................................................................................................................................27
3. Special Instructions for Use in ATEX Explosive Atmospheres...................................................................................28
XI. CHARACTERISTICS OF THE JBUS COMMUNICATION MODE..... 28
1. ASCII mode...........................................................................................................................................................................28
2. BINARY mode......................................................................................................................................................................29
XII. CERTIFICATION OF ATEX APPROVAL............................................ 30

12
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§
§
The OLCT80 is an analogue/digital transmitter designed for gas detection. It can be installed and addressed in
a network or connected to any acquisition system managing an analogue signal (0 to 20 mA).
§
§
The OLCT80 comprises a transmitter (electronic section) and an integrated or remote sensor on the version
OLCT80D.
§
§
It has integrated alarms allowing it to be used as a stand-alone measurement unit, even in ATEX-classified
potentially explosive zones (see Chapter VII).
§
§
In a zone classified as potentially explosive, the OLCT80 can be used as a stand-alone measurement unit.
§
§
An intrinsically safe remote control unit is used for non-intrusive dialogue with the transmitter during
maintenance or configuration operations.
§
§
The OLCT80 can be used as a digital repeater on the network (up to a maximum of 3) when it is installation in
loop configuration. The maximum length of the loop in this case is 4.8 km.
§
§
It has two auxiliary analogue inputs allowing the connection of two additional detectors of any type (gas,
flame, temperature, pressure, etc.), provided that they deliver a 4-20 mA analogue signal (Fig. 5).
§
§
It feeds two alarm contacts and a technical fault contact (2A/250VAC, potential-free).
•
•
The relays are actuated:
−
−
By the OLCT80 itself using the programmed alarm thresholds,
−
−
And/or by the MX62 central unit if the OLCT80 is connected to it.
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CAUTION: First refer to the Paragraph "Marking and Special Instructions for Installation in Explosive
Atmospheres".
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§Observe the precautions described above.
§Check the overall dimensions of the detector in situ: see Fig. 2 or 3
§Secure the detector: see figures below:
-FIG. 2 : Version with integrated detector;
-FIG. 3 : Version with remote infrared detector
-FIG. 4 : Version with remote detector.
Note: For the OLCT80 with integrated detector, the nose piece must always point downwards.
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Carry out installation in compliance with the prevailing standards and classification of the zone.
To ensure that the detector operates correctly, the cable resistance must remain within the limits specified in the
technical characteristics table for the measurement unit connected and the OLCT80 transmitter.

13
Referring to Figure 1 or 1b as the case may be (stand-alone or connected to anISC/OLDHAM central unit):
§Remove the protection cover and the display card to gain access to the connection terminals
§Check that the main circuit is correctly programmed for the type of detector connected (see Figure 7)
§Feed the cables into the cable glands
§Connect the 2 active wires of the power supply (connectors J1 and J2): V+ and V-
§Connect the transmitter to the earth via the external or internal earth terminals
§Connect the wires for the functions used (4-20 mA, RS485, relays, etc.)
§Refit the display circuit and protection cover correctly
§Check that all cable glands and plugs are tight.
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§Check that connection and fastening have been carried out correctly,
§Disable the alarms of the facility to prevent any unintentional triggering during the operation,
§Switch on the powersupply and leave to stabilise for 2 to 3 minutes,
§During the first minute of warming up, the detector delivers a current of 2 mA,
§Check the zero (4 mA) and response to the standard reference gas,
§If necessary, adjust the zero and sensitivity,
§Set the system to normal operation by deactivating the disable.
Note: The detector will now run an automatic cyclic self-test.
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1.1. At start-up:
§Test of all digits and LEDs
§Display of software version used
§Stabilisation and test of measurement sensor
1.2. During normal operation:
§Measurement display
§Display of type of gas and unit
§Green LED flashes
§Yellow LED off
1.3. If a fault occurs:
§Yellow LED flashes and error message displayed.
1.4. Information accessible on the display via the remote control:
§Date and time settings
§Internal parameters used for maintenance,
§Digital address(es),
§Access code.
O
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FF
FFAULT
A
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1
IR receiver
(remote control)
A
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(units, gas, etc.)
A
A
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2
2

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The following menus can be accessed and used via the IR20 remote control:
NORMAL OPERATION DISPLAY of
FAULT menu
00
PROGRAMMING
AND
INSTALLATION
Enter access
code
31
30
62
4-20mA
CONTROL
MENU
Enter access
code
Choice of current on
4-20mA output
61
60
ACCESS
TO
MAINTENANCE
List of parameters:
Inside temperature,
Sensor temperature,
Measurement:
of input signals,
of references
of the line
level of wear
42
CALIBRATE
Enter access
code
50
51
21
TIME and
DATE
MANAGEM
.
Time and date
setting menu
Are you sure?
20
DISPLAY
of
MEASUREM.
Display of
stored
measurements
10
22
ACKNOWL
menu
T_green
Enter key
71
INFO.
MENU
Progr. version
Serial no.
Code date
EEPROM
version
Reference
Menu key
OLCT80 MENU SEQUENCE
40 TEST
MENU
Inhibition
of relays,
blocked in
initial
position
81
70 80

15
3A
On or Off
Main, display or
secondary,
measurement?
4-20mA
capex?synthesis ?
normal?
Automatic
calibration request?
Resolve ambiguity?
Sensor
(or head)
36
Alarm 1
Increasing or decreasing
Threshold setting
Manual or auto acknowl
Choice of active relay:
R1, R2, R1 and R2
None
Same for AL2
3B
Are you sure?
Stored in
memory
37
Input 1
On or Off
Main, display or
secondary,
measurement?
4-20mA
capex?synthesis ?
normal?
Measurement input,
or acknowl.
Unit
Scale
Type of display
Integration time
Resolve ambiguity ?
Input 2
Are you sure?
Stored in
memory
On or Off
Main, display or
secondary,
measurement?
4-20mA
capex?synthesis ?
normal?
Measurement input,
or acknowl.
Unit
Scale
Type of display
Integration time
Resolve ambiguity ?
Are you sure?
Stored in
memory
Are you sure?
Stored in
memory
Sensor
(or head)
Input 1 Input 2 Relay 1 Relay 2
Internal or
external manag.?
Positive or
negative safety
Normal or
Buzzer
Hold time
Reactivation
time
Same
Are you
sure?
Stored in
memory
Same
Are you
sure?
Stored in
memory
Same
Are you
sure?
Stored in
memory
Are you sure?
Stored in
memory
20 0
PROGRAMMING
AND INSTALLATION
32
Alarms and
Relays
programming
Relay 3 or
Fault
Internal
or
external
manag.?
Positive
or
negative
safety
Are you
sure?
Stored in
memory
Channel
programming
33
010 10 20 30 40 40
3F
3E
3E

16
PROGRAMMING AND INSTALLATION
CONT.
Serial link progr.
Speed and slave
adress
Backlight ON or OFF
Operation mode:
parrallel
loop
repeater
slave adress
Communication speed
Backlighting ON or OFF
3C
Are you sure?
Stored in
memory
Change of access
code
Change of access
code
Are you sure?
Stored in
memory
34 35
39
38
3D

17
CALIBRATION and
CHANGE of SENSOR
SENSOR
Choice of
standard gas
Are you sure?
Stored in
memory
Zero
measurement:
Sensitivity
measurement
ANA1
Are you sure?
Stored in
memory
ANA2
Are you sure?
Stored in
memory
Zero setting: Zero setting:
Sensitivity
setting Sensitivity
setting
Are you sure?
Stored in
memory
Change of
sensor?
Change of
sensor?
52 53 54 55
5A
56
5D
5C
5958
5B
0
1
2

18
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Caution:The actions described in this paragraph may affect the reliability of detection and must only be carried
out by authorised and trained personnel.
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Gas detection instruments are potential life-saving devices. Recognizing this fact, Industrial Scientific Corporation
recommends that a functional “bump” test be performed on every fixed gas-monitoring instruments as part of a regular
maintenance program. A functional test is defined as a brief exposure of the detector to a concentration of gas(es) in
excess of the lowest alarm set-point for each sensor for the purpose of verifying sensor and alarm operation and is not
intended to be a measure of the accuracy of the instrument.
Industrial scientific further recommends that a full instrument calibration be performed using a certified
concentration(s) of calibration gas(es) quarterly, every 3 months.* Calibrations may be necessary more or less
frequently based, for example, on application, field conditions, exposure to gas, sensor technology, and environmental
conditions. The frequency of calibration is best determined by company policy or local regulatory agencies.
If an instrument fails to operate properly during any functional “bump” test, a full instrument calibration should be
performed successfully prior to use.
These recommendations are based on safe work procedures, industry best practises, and regulatory standards to ensure
worker safety. Industrial scientific is not responsible for setting safety practices and policies.
* For new installations it may be prudent to carry out bump tests frequently at first (perhaps weekly), increasing the
time intervals (to, perhaps, monthly or more) as confidence grows with experience in the installation concerned, on the
basis of the maintenance record.
1.1. Calibration
Calibration is necessary in the following cases:
-Start-up
-Replacement of the sensor block of any electronic circuit
-Constant zero drift
-Periodic test.
Items required for calibration:
-Gas calibration kit (bottle of standard reference gas and its accessories)
-IR20 remote control: non-intrusive setting (access to the maintenance menu)
-Knowledge of the procedure.
Calibration procedure
Preparation
-Check that the facility is operating correctly
-Set up the gas intake system (6331137 or 6331141) depending on the gas (see Page 23)
-Connect the kit pipe to the calibration pipe
-Inject air or standard reference gas from the bottles at a rate of 1 l/mn for explosive gases and 0.5 l/mn for other
gases.
-The concentration of standard reference gas must usually be at least 50% of the measurement range.
-Use the IR20 remote control to carry out the actions.
Calibration
-Check that only clean air is present in the detector, otherwise purge with cylinder of clean air to set up zero.
-Using the remote control unit:
-Validate (1) the Calibration menu (see Section III.1)
-If necessary change the value of the standard reference gas ("+", "-", "Enter" keys on the remote control unit)
-Initialise (1) the Zero function
-Wait for the measurement to stabilise
-Validate (1)
-Initialise (1) the Sensitivity function
-Inject the standard reference gas and wait for the measurement to stabilise
-Validate (1) and confirm (1)
-Finally, stop gas injection and remove the kit from the detector
(1)ENTER key

19
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(a
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)
When?
§When its performance deteriorates or calibration is impossible,
§During preventive maintenance
How?
§Switch off the measurement channel concerned
§Remove the sensor block to be replaced
§Replace it with a new, pre-calibrated block
§Start up the channel, run the sensor replacement menu and check that it operates correctly
§If necessary repeat zero setting (pure air) and sensitivity setting (standard reference gas) using the
Calibration menu (IV.1.1).
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Concerning the conservation, of the protection and the improvement of the quality of the environment,
as well as for the protection of the health of the persons and the careful and rational use of natural
resources, OLCT80 has to be the object of a selective collection for the electronic equipments and
cannot be scrapped with the normal domestic waste. The user thus has the obligation to separate the
OLCT80 of the other waste so as to guarantee that it is recycled in a sure way at the environmental
level. For more details of the existing sites of collection, contact the local administration or the
distributor of this product.
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FLAMEPROOF SENSOR BLOCKS REFERENCE
SENSOR BLOCK, OLCT20 ADF EXPLO C1000
SENSOR BLOCK, OLCT20 ADF EXPLO AP
SENSOR BLOCK, OLCT20 ADF EXPLO AP/Cl2
SENSOR BLOCK, OLCT20 ADF CATHARO C1000
SENSOR BLOCK, OLCT20 ADF NH3 5000ppm
SENSOR BLOCK, OLCT20 ADF CO–100PPM
CO–300PPM
CO–1000 PPM
CO/H2 1000PPM
SENSOR BLOCK, OLCT20 ADF H2S–30 PPM
H2S–100PPM
H2S–1000 PPM
SENSOR BLOCK, OLCT20 ADF NO –100 PPM
NO –300 PPM
NO –1000PPM
SENSOR BLOCK, OLCT20 ADF H2 –2000PPM
SENSOR BLOCK, OLCT20 ADF NH3–100PPM
NH3–1000PPM
SENSOR BLOCK, OLCT20 ADF O2 0–30%VOL
SENSOR BLOCK, IR
OLCT IRM25100 %LEL CH4
*OLCT IRM25100 %LEL HC
SENSOR BLOCK, OLCT20 SCADF HC, CHXCLX
SENSOR BLOCK, OLCT20 SCADF(Freons 12/22/123 and Fx56)
SENSOR BLOCK, OLCT20 SC ADF (Freons
11/23/32/134A/141B/142B/ 143A/227/404A/407C/408A/410A and 507)
SENSOR BLOCK, OLCT20 SCADFALCOHOLS /SOLVENTS
6313685
6313686
6313715
6313687
6313688
6313690
6313691
6313692
6313693
6313695
6313696
6313697
6313698
6313699
6313700
6313706
6313707
6313708
6313710
6513534
6513545
6313772
6313773
6313774
6313775

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NAME OFSA REF
INTRINSICALLY-SAFE SENSOR BLOCKS
SENSOR BLOCK,OLCT20 SI CO –100 PPM
CO –300 PPM
CO –1000 ppm
CO/H2–1000 ppm
SENSOR BLOCK,OLCT20 SI H2S –30 PPM
H2S –100 PPM
H2S –1000 ppm
SENSOR BLOCK,OLCT20 SI NO –100 PPM
NO –300 PPM
NO –1000 ppm
SENSOR BLOCK,OLCT20 SI NO2–10 PPM
NO2–30 PPM
SENSOR BLOCK,OLCT20 SI SO2–10 PPM
SO2–30 PPM
SO2 –100 ppm
SENSOR BLOCK,OLCT20 SI H2–2000 PPM
SENSOR BLOCK,OLCT20 SI NH3–100 PPM
NH3–1000PPM
SENSOR BLOCK,OLCT20 SI HCL –30 PPM
HCL –100 PPM
SENSOR BLOCK,OLCT20 SI HCN–10 PPM
HCN–30 PPM
SENSOR BLOCK,OLCT20 SI CL2 -10 PPM
SENSOR BLOCK, OLCT20 SI O3 -1 ppm
SENSOR BLOCK, OLCT20 SI COCL2 -1ppm
SENSOR BLOCK, OLCT20 SI PH3 -1 ppm
SENSOR BLOCK, OLCT20 SI ASH3 -1 ppm
SENSOR BLOCK, OLCT20 SI HF –10 ppm
SENSOR BLOCK, OLCT20 SI ClO2 -3 ppm
6313711
6313712
6313713
6313694
6313716
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6313740

21
SENSOR BLOCK, OLCT20 SI ETO -30 ppm
SENSOR BLOCK, OLCT20 SI SiH4 -50 ppm
SENSOR BLOCK, OLCT20 SI O2 –30 %vol
6313746
6313747
6313748
V
VI
I.
.
L
LI
IS
ST
T
O
OF
F
A
AC
CC
CE
ES
SS
SO
OR
RI
IE
ES
S
TOOL KIT
6145856
6147870
GAS INTAKE DEVICE
Standard model for O2, CO, H2S, H2
Model for explosive or special gases NO2, SO2, CL2, HCL,
HCN, HF, NH3, ETO, O3, CLO2, PH3, NO etc.
6331137
6331141
GAS CIRCULATION HEAD
For explosive gases, CO, H2S, O2
6327910
ANTI-SPLASH DEVICE
6329014
PTFE PROTECTIVE FILTER
6335975
ACTIVATED CARBON FILTER
6335976
REMOTE GAS INJECTION HEAD
only for explosive gases)
6327911
GAS COLLECTOR
6323620
IR20 REMOTE CONTROL UNIT
Compulsory carrying case for explosive atmospheres
6313574
6121542
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