Wenglor P1PY0 Series User manual

Operating Instructions
EN
Translation of the Original Operating Instruction
Subject to change without notice
Available as PDF version only
Version: 1.1.0
Status: 01.04.2019
www.wenglor.com
P1PY0xx
High-Performance Distance Sensors

2Table of Contents
Table of Contents
1. General ...................................................................................................................................3
1.1 Information Concerning these Instructions ............................................................................................. 3
1.2 Explanations of Symbols ......................................................................................................................... 3
1.3 Limitation of Liability................................................................................................................................. 4
1.4 Copyrights................................................................................................................................................ 4
2. For Your Safety.......................................................................................................................5
2.1 Use for Intended Purpose........................................................................................................................ 5
2.2 Use for Other than the Intended Purpose................................................................................................ 5
2.3 Personnel Qualifications .......................................................................................................................... 6
2.4 Modification of Products .......................................................................................................................... 6
2.5 General Safety Precautions ..................................................................................................................... 6
2.6 Laser/LED Warnings ................................................................................................................................ 6
2.7 Approvals and protection class ............................................................................................................... 6
3. Technical Data ........................................................................................................................7
3.1 Spot diameter........................................................................................................................................... 8
3.3 Accessory Products ................................................................................................................................. 9
3.4 Layout..................................................................................................................................................... 10
3.5 Control Panel.......................................................................................................................................... 11
3.6 Scope of Delivery ................................................................................................................................... 11
4. Transport and Storage .........................................................................................................11
4.1 Transport ................................................................................................................................................ 11
4.2 Storage................................................................................................................................................... 11
5. Installation and Electrical Connection................................................................................12
5.1 Installation .............................................................................................................................................. 12
5.2 Electrical Connection ............................................................................................................................. 12
5.3 Diagnostics............................................................................................................................................. 13
6. Settings.................................................................................................................................15
7. Settings via IO-Link..............................................................................................................16
7.1 Background Teach-In............................................................................................................................. 16
7.2 Window Teach-In ................................................................................................................................... 16
7.3 Locking................................................................................................................................................... 17
7.4 Switchable Emitted Light ....................................................................................................................... 17
7.5 External Teach-In ................................................................................................................................... 17
7.6 Error output ............................................................................................................................................ 17
7.7 Test mode .............................................................................................................................................. 18
8. Maintenance Instructions ....................................................................................................18
9. Proper Disposal ...................................................................................................................18
10. Appendix...............................................................................................................................18
10.1 List of Abbreviations............................................................................................................................. 18
10.2 Change Index, Operating Instructions................................................................................................. 18
10.3 EU Declaration of Conformity .............................................................................................................. 18

3
High-Performance Distance Sensors
1. General
1.1 Information Concerning these Instructions
• These instructions apply to the product with ID code P1PY0xx.
• They make it possible to use the product safely and efficiently.
• These instructions are an integral part of the product and must be kept on hand for the entire duration of
its service life.
• Local accident prevention regulations and national work safety regulations must be complied with as well.
• The product is subject to further technical development, and thus the information contained in
these operating instructions may also be subject to change. The current version can be found at
www.wenglor.com in the product’s separate download area.
NOTE!
The operating instructions must be read carefully before using the
product and must be kept on hand for later reference.
1.2 Explanations of Symbols
• Safety precautions and warnings are emphasized by means of symbols and attention-getting words
• Safe use of the product is only possible if these safety precautions and warnings are adhered to
The safety precautions and warnings are laid out in accordance with the following principle:
Attention-Getting Word!
Type and Source of Danger!
Possible consequences in the event that the hazard is disregarded.
• Measures for averting the hazard.
The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed below.
DANGER!
This word indicates a hazard with a high degree of risk which, if not avoided, results in death
or severe injury.
WARNING!
This word indicates a hazard with a medium degree of risk which, if not avoided, may result
in death or severe injury.
CAUTION!
This word indicates a hazard with a low degree of risk which, if not avoided, may result in
minor or moderate injury.
ATTENTION!
This word draws attention to a potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE!
A note draws attention to useful tips and suggestions, as well as information regarding
efficient, error-free use.

4General
1.3 Limitation of Liability
• The product has been developed in consideration of the current state-of-the-art and applicable standards
and guidelines. Subject to change without notice.
• A valid declaration of conformity can be accessed at www.wenglor.com in the product’s separate down-
load area.
• wenglor sensoric elektronische Geräte GmbH (hereinafter referred to as “wenglor”) excludes all liability in
the event of:
• Non-compliance with the instructions
• Use of the product for purposes other than those intended
• Use by untrained personnel
• Use of unapproved replacement parts
• Unapproved modification of products
• These operating instructions do not include any guarantees from wenglor with regard to the described
procedures or specific product characteristics.
• wenglor assumes no liability for printing errors or other inaccuracies contained in these operating instruc-
tions, unless wenglor was verifiably aware of such errors at the point in time at which the operating instruc-
tions were prepared.
1.4 Copyrights
• The contents of these instructions are protected by copyright law.
• All rights are reserved by wenglor.
• Commercial reproduction or any other commercial use of the provided content and information, in particu-
lar graphics and images, is not permitted without previous written consent from wenglor.

5
High-Performance Distance Sensors
2. For Your Safety
2.1 Use for Intended Purpose
The product is based on the following functional principle:
High-Performance Distance Sensor
High-performance distance sensors, which function in accordance with the transit time measuring principle,
determine the distance between the sensor and the object by measuring elapsed time from emission to
return of the light beam. These sensors have a large working range and thus detect objects over considerable
distances.
Selected sensors are distinguished by WinTec (wenglor interference free technology). This technology allows
black or shiny surfaces to be reliably detected even in extremely inclined positions. It is possible to mount
several sensors next to or across from each other without them influencing each other.
This product can be used in the following industry sectors:
• Special machinery manufacturing
• Heavy machinery manufacturing
• Logistics
• Automotive industry
• Food industry
• Packaging industry
• Pharmaceuticals industry
• Plastics industry
• Woodworking industry
• Consumer goods industry
• Paper industry
• Electronics industry
• Glass industry
• Steel industry
• Aviation industry
• Chemicals industry
• Alternative energy
• Raw materials extraction
2.2 Use for Other than the Intended Purpose
• Not a safety component in accordance with 2006/42/EC (Machinery Directive).
• The product is not suitable for use in potentially explosive atmospheres.
• The product may only be used with accessories supplied or approved by wenglor, or combined with
approved products. A list of approved accessories and combination products can be accessed at
www.wenglor.com on the product detail page.
DANGER!
Risk of personal injury or property damage in case of use for other than the intended
purpose!
Use for other than the intended purpose may lead to hazardous situations.
• Observe instructions regarding use for intended purpose.

6For Your Safety
2.3 Personnel Qualifications
• Suitable technical training is a prerequisite.
• In-house electronics training is required.
• Trained personnel must have uninterrupted access to the operating instructions.
DANGER!
Risk of personal injury or property damage in case of incorrect
initial start-up and maintenance!
Personal injury and damage to equipment may occur.
• Adequate training and qualification of personnel.
2.4 Modification of Products
DANGER!
Risk of personal injury or property damage if the product is modified!
Personal injury and damage to equipment may occur. Non-observance may result
in loss of the CE marking and the guarantee may be rendered null and void.
• Modification of the product is impermissible.
2.5 General Safety Precautions
NOTE!
• These instructions are an integral part of the product and must be kept on hand
for the entire duration of its service life.
• In the event of possible changes, the respectively current version of the operating instruc-
tions can be accessed at www.wenglor.com in the product’s download area.
• Read the operating instructions carefully before using the product.
• Protect the sensor against contamination and mechanical influences.
2.6 Laser/LED Warnings
The respective laser class or LED group is listed in the product’s technical data.
LASER CLASS 1
EN 60825-1:2014
Laser Class 1 (EN 60825-1)
Applicable standards and safety regulations must be observed.
2.7 Approvals and protection class
RoHS

7
High-Performance Distance Sensors
3. Technical Data
Optical Data
Working range 0...3000 mm
Setting range 200...3000 mm
Switching hysteresis < 15 mm
Light source Laser (red)
Wavelength 660 nm
Service life (ambient temp. = +25° C) 100000 h
Laser class (EN 60825-1) 1
Beam Divergence < 2 mrad
Max. permissible ambient light 10000 Lux
Spot diameter see Table 1
Electrical Data
Supply power 10...30 V DC
Supply power with IO-Link 18…30 V DC
Current Consumption (Ub = 24 V) < 40 mA
Switching Frequency 500 Hz
Response Time 1 ms
Temperature drift (−10 °C < Tu < 50 °C) < 1 %
Temperature drift (Tu < −10 °C, Tu > 50 °C) < 2,5 %
Temperature range −40...60 °C
Number of switching outputs 2
Switching output voltage drop < 2,5 V
Switching output PNP switching current 200 mA
Short-circuit protection ja
Reverse polarity protected ja
Overload-proof ja
Interface IO-Link V1.1
Protection class III
Mechanical Data
Setting Method Teach-in
Housing material Plastic
Lens cover PMMA
Degree of protection IP68
Technical Safety Data
MTTFd (EN ISO 13849-1) 949,92 a
Order Nr.
Technical Data
P1PY
001 002 003 004
Mounting technology no. 235 235
Connection M12×1; 5-pin
Cable 200 mm
with plug M12×1;
5-pin
M12×1; 5-pin
Cable 200 mm
with plug M12×1;
5-pin
Output
function
PNP NC, PNP NO × —
NPN NC, NPN NO — ×

8Technical Data
3.1 Spot diameter
Working distance 0 m 3 m
Spot diameter 5 mm 9 mm
Table 1
3.2 Switching Distance Deviation
Typical characteristic curve based on Kodak white (90% remission).
P1PY
0 500 1000 1500 200025003000
-5,0
-7,5
-2,5
0,0
2,5
5,0
7,5
10,0
Sr/mm
dSr/mm
Sr = switching distance
dSr = change in switching distance
Black, 6 % remission
Gray, 18 % remission

9
High-Performance Distance Sensors
3.3 Accessory Products
wenglor can provide you with suitable connection technology for your product.
Suitable connection
technology no.
2
S02
35
S06
IO-Link master
wTeach2 software DNNF005
Protective Housing ZSV-0x-01
Set Protective Housing ZSP-NN-02

10 Technical Data
3.4 Layout
P1PY001/P1PY003
P1PY002/P1PY004
1 = receiver diode
2 = emitter diode
M4 screw = 0,5 Nm
Dimensions specified in mm (1 mm = 0.03937”)

11
High-Performance Distance Sensors
3.5 Control Panel
5a 68 6a
06
P15
06 = teach-in key
5a = switching status display, A1
6a = switching status display, A2
68 = supply power indicator
3.6 Scope of Delivery
• Sensor
• Commissioning Instructions
• Mounting-Set 14
• Mounting-Set 44
4. Transport and Storage
4.1 Transport
Upon receipt of shipment, the goods must be inspected for damage in transit. In the case of damage, con-
ditionally accept the package and notify the manufacturer of the damage. Then return the device, making
reference to damage in transit.
4.2 Storage
The following points must be taken into condition with regard to storage:
• Do not store the product outdoors.
• Store the product in a dry, dust-free place.
• Protect the product against mechanical impacts.
• Protect the product against exposure to direct sunlight.
ATTENTION!
Risk of property damage in case of improper storage!
The product may be damaged.
• Storage instructions must be complied with.

12 Installation and Electrical Connection
5. Installation and Electrical Connection
5.1 Installation
• Protect the product from contamination during installation.
• Observe all applicable electrical and mechanical regulations, standards, and safety rules.
• Protect the product against mechanical influences.
• Make sure that the sensor is mounted in a mechanically secure fashion.
• Specified torque values must be complied with (see section “3.4 Layout”, page 10).
ATTENTION!
Risk of property damage in case of improper installation!
The product may be damaged.
• Installation instructions must be complied with.
CAUTION!
Risk of personal injury or property damage during installation!
Personal injury and damage to the product may occur.
• A safe installation environment must be assured.
5.2 Electrical Connection
Connect the sensor to supply voltage (see section “3. Technical Data”, page 7).
235

13
High-Performance Distance Sensors
DANGER!
Risk of personal injury or property damage due to electric current!
Voltage conducting parts may cause personal injury or damage to equipment.
• The electric device may only be connected by appropriately qualified personnel.
5.3 Diagnostics
Causes for Triggering the Contamination Warning (A1/A2 Continuous blinking LED):
Display LED Diagnosis/Cause Elimination
Continuous blinking
at approx. 2.5 Hz
Contamination Carefully clean the optic cover with a cloth.
Unreliable working range • Increase the sensor’s switching distance.
• Reduce distance between sensor and object.
Continuous blinking
at approx. 5 Hz Hardware error Replace the sensor.

14 Installation and Electrical Connection
Contamination Warning Flowcharts
not detected not detecteddetected
beginning contamination
Object Object Object
not detected not detecteddetected
Transmit Time Sensor no contamination
Object Object Object
Object
Switching Status
Indicator
Object
Switching Status
Indicator
Object
Switching Status
Indicator
not detected not detectednot detected
advanced contamination
Object Object Object
off offon
off off
off off
blinking
off
Required action in case of fault:
NOTE!
• Shut down the machine.
• Analyze and eliminate the cause of error with the help of the diagnostics information.
• If the error cannot be eliminated, please contact wenglor’s support department.
• Do not operate in case of indeterminate malfunctioning.
• The machine must be shut down if the error cannot be unequivocally clarified or reliably
eliminated.
DANGER!
Risk of personal injury or property damage in case of non-compliance!
The system’s safety function is disabled. Personal injury and damage to equipment.
• Required action as specified in case of fault.

15
High-Performance Distance Sensors
6. Settings
The switching distance to the object can be taught in for both outputs by pressing the teach-in key on the
sensor (foreground teach-in).
Object
Sensor
Teach-in distance
Switching point
Foreground Teach-In for Switching Output 1
1. Mount the sensor in accordance with the mounting instructions.
2. Position the object in front of the sensor.
3. Press and hold the teach-in key until switching status indicator LED A1 starts blinking.
4. Release the teach-in key after 2 seconds.
5. The distance is taught in and the LED output 1 lights up in order to confirm successful teach-in.
Foreground Teach-In for Switching Output 2
1. Mount the sensor in accordance with the mounting instructions.
2. Position the object in front of the sensor.
3. Press and hold the teach-in key until switching status indicator LED A2 starts blinking.
4. Release the teach-in key after 5 seconds.
5. The distance is taught in and the LED output 2 lights up in order to confirm successful teach-in.
NOTE!
If teach-in is conducted without an object or if the object is too far from the sensor, switching
distance is set to the end of the setting range and LED A1/A2 LED blinks at a rate of 8 Hz.
The same applies to objects which are too close, but in this case switching distance is set to
the beginning of the setting range.

16 Settings via IO-Link
7. Settings via IO-Link
Further settings can be entered to the sensor via the IO-Link interface.
In addition to foreground teach-in (default setting), there’s also a background teach-in option for both outputs.
Additionally, there’s also a window teach-in option for both outputs.
Process and parameters data, as well as the interface protocol and the IODD, can be found at www.wenglor.
com in the product’s separate download area.
7.1 Background Teach-In
1. Mount the sensor in accordance with the mounting instructions.
2. Align the sensor to the background.
3. Configure or teach-in the switching output / the switching output function via IO-Link.
4. The sensor is switched as soon as an object is located between the background and the sensor.
Object
Switching Point
Sensor
Teach Distance
7.2 Window Teach-In
1. Mount the sensor in accordance with the mounting instructions.
2. Enter or teach in the far switching point.
3. If necessary, adjust the window with the near and far switching points.
4. The sensor is switched when an object is located between the two switching points.
Object
Sensor
Teach-in distance
Switching point
Window
Size
Window’s near
switching point
Window’s far
switching point
If the teach-in mode is selected, the switching point can be taught in by pressing the teach-in key.

17
High-Performance Distance Sensors
7.3 Locking
If 18 to 30 V DC is continuously applied to the teach-in input, the teach-in key is locked and protected against
inadvertent changes.
1. Change the A1/A2/E3 pin function to external teach-in.
2. Permanently connect pin A1/A2/E3 to voltage within a range of 18 to 30 V DC.
3. The sensor is protected against inadvertent changes caused by the teach-in key.
7.4 Switchable Emitted Light
Emitted light from the sensor can be switched off by means of an IO-Link parameter. Beyond this, the sen-
sors’ inputs can be programmed via IO-Link so that the “switchable emitted light” function can also be activat-
ed by applying 24 V to the respective input.
7.5 External Teach-In
Teach in output A1/A2 via the teach-in input.
1. Set the pin function for I/O1 or I/O2 to external teach-in input using IO-Link or wTeach.
2. Connect the pin selected for use as an input to 24 V in order to teach-in switching output 1 (2 sec.) and
switching output 2 (5 sec.).
3. As soon as voltage drops at the input, the outputs are taught in.
NOTE!
Please note that during external teach-in via one of the two configurable output pins, both
independent switching points are stored to the sensor and can be read out at any time via
the process data using IO-Link. If both outputs need to be evaluated via the pins, the previ-
ously configured teach-in input must be configured once again as an output.
If the La function (switchable emitted light) is not needed, pin 5 (I3 pin function) can also be
used as a teach-in input, in order to teach-in switching outputs O1 and O2 using the proce-
dure described in point 2.
7.6 Error output
The error output is switched in the following cases:
• Signal from object too weak
• Incorrect installation
• The object is located outside of the working range.

18 Maintenance Instructions
7.7 Test mode
A test mode can be activated for the sensors via the parameter settings. This mode simulates sensor opera-
tion, for example switching of the outputs or entry of a measured value although the sensor hasn’t detected
an actual object. The application can be run in the test mode with correctly switching outputs and display
LEDs.
8. Maintenance Instructions
NOTE!
• This wenglor sensor is maintenance-free.
• Cleaning and inspection of the plug connections at regular intervals are advisable.
• Do not clean the sensor with solvents or cleansers which could damage the product.
• The product must be protected against contamination during initial start-up.
9. Proper Disposal
wenglor sensoric GmbH does not accept the return of unusable or irreparable products. Respectively valid
national waste disposal regulations apply to product disposal.
10.Appendix
10.1 List of Abbreviations
Abbreviation Meaning
IODD IO Device Description
MTTFd Mean Time to Dangerous Failure
10.2 Change Index, Operating Instructions
Version Date Description/Change
1.0.0 22.11.18 Initial version of the operating instructions
1.1.0 01.04.19 New section “3.2 Switching Distance Deviation”, page 8
“3.3 Accessory Products”, page 9
10.3 EU Declaration of Conformity
The EU declaration of conformity can be found on our website at www.wenglor.com in the product’s down-
load area.