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  9. OLT SM64-TG-D-METAL User manual

OLT SM64-TG-D-METAL User manual

Important Information:
- It is the sole responsibility of the customer to check with your local municipal or county by-laws before
ordering this product to confirm it complies with building codes in your area.
- If the product is elevated, any structural and building code requirements are solely the customer's
responsibility, and should be abided by.
- Snow load ratings vary by geographical location. If heavy or wet snowfall occurs, it is advisable to sweep
snow off roof frequently.
- In areas with high or gusty wind conditions, it is advisable to install the structure securely to the ground.
- Have a regular maintenance plan to ensure screws, doors, windows and parts are tightly affixed.
- All structures purchased from Outdoor Living Today are covered for a period of one year for defects in
manufacturing and workmanship. Costs incurred for customer installations are not included.
- Failure to use supplied parts included in this kit could result in poor product performance and may void your
warranty. Please contact Outdoor Living Today’s Customer Toll Free Line if you plan to deviate from our
written instructions.
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Page 1
Thank you for purchasing a
6x4 Space Master. Please
take the time to identify all
the parts prior to assembly.
Version #1.0
May 31, 2023
In the event of a missing or broken piece, simply call the Outdoor Living Today Customer Support Line
@ 1-888-658-1658 within 30 days of the delivery of your purchase. It is our commitment to you to courier
replacement parts, free of charge, within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
Stock Code:
SM64-TG-D-METAL
Customer agrees to hold Outdoor Living Today and any Authorized Dealers free of any liability for improper
installation, maintenance and repair.
6x4 SPACE
MASTER
WITH DOUBLE DOOR
AND METAL ROOF
ASSEMBLY MANUAL
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Page 2
What to do before my Shed arrives?
Become familiar with this assembly manual and determine if you can•
complete the project yourself or will require a professional contractor.
Clear the construction area and ensure a clear pathway for delivery when•
the freight company arrives. Remove all debris: roots, grass, rocks, etc.
Excavate the site. Contact your local utilities company to ensure there are•
no gas or electric lines buried in the area before digging.
Decide on the type of foundation you will be using:•
Concrete slab, or
46 inches of crushed gravel with paver stones or 4x4 stringers.
You can find the footprint for your shed on Page 3 of your Assembly
Manual.
If doing the assembly yourself, have all the necessary tools ready to go•
and in working condition. A list of required tools can be found after the
parts list.
One helper is recommended to assist in constructing your chalet.•
It generally takes two people less than a day to assemble a chalet. If you’re
hiring a contractor, their rate should be in line with that duration of work.
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Page 3
Foundation Types for 6x4 Garden Shed
Concrete Slab Foundation:
- Slab must be at least the same size as assembled floor frame (45” x 73”) or larger.
- 6” Deep foundation.
- 0.5 Cubic Yards of concrete required.
- A concrete slab will have the longest durability out of your foundation options.
Once level, a concrete slab is the easiest surface to build on.
Gravel with 4x4 Pressure Treated Stringers:
- Excavate at least 6” deep, and 6” wider than floor frame on each side.
- 0.6 Cubic Yards of gravel required, approximately 6 wheelbarrows.
- 5 - 4x4 Pressure Treated Stringers 44 3/4” long required.
- Evenly spaced, with one at each end of floor frame.
Saves money on materials, easy to level and work with.
Gravel with Patio Paver Stones:
- Excavate at least 6” deep, and 6” wider than floor frame on each side.
- 0.6 Cubic Yards of gravel required, approximately 6 wheelbarrows.
- 12 patio pavers (8” x 8” or larger).
- Center patio paver stones underneath floor runners and underneath seams in floor joists.
Patio paver stones are widely available from most landscape stores.
73”
45”
6”Deep
5 - 4”x4”x44 3/4”
12 Patio Stones
Floor FrameConcrete Foundation Completed Foundation
13 7/8”
Gravel Foundation Gravel Foundation with treated stringers Completed Foundation
Gravel Foundation Gravel Foundation with Patio Pavers Completed Foundation
73”
45”
85”
57”
85”
57”
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Page 4
Thank you for purchasing our 6x4 Space Master with Metal Roof.
Please take the time to identify all the parts prior to assembly.
Note: Trim and Skirting pieces are graded with the best face being rough sawn.
Rough sawn cedar is much easier to paint and stain.
Parts List
A. - Floor Section
Floors
1 - Floor Section - 45” x 73”
1 - Mid Floor Joist - 1 1/2” x 2 1/2” x 70”
Steps
1
B. - Wall Section
Main Wall Panels
2 - Rear Walls - 35” x 63 1/4”
4 - Side Walls - 22 1/2” x 63 1/4”
2 - Top Wall Plates - 1 1/2” x 1 1/2” x 35”
4 - Top Wall Plates - 1 1/2” x 1 1/2” x 22 1/2”
2 - Front Narrow Walls - 12 1/2” x 61 3/4”
Header/Gables
1 - Front Header - 1 1/2” x 1 1/2” x 70”
1 - Interior Door Header - 1 1/2” x 1 1/2” x 44 7/8”
4 - Front/Rear Top Plate - Sides - 3/4” x 1 1/2” x 19”
2 - Front/Rear Top Plate - Center - 3/4” x 1 1/2” x 32”
2 - Side Wall Top Plates - 3/4” x 1 1/2” x 45” - Angle Cut
2 - Front/Rear Gables - 17 1/2” x 67 3/4”
Shelves
Storage Shelf Supports
Short (2 - 3/4” x 2 1/2” x 12 1/2”)
Long (2 - 3/4” x 2 1/2” x 35”)
2 - Storage Shelves - 11 1/2” x 41 7/8”
2 - 13
14 - 22
23 - 24
C. - Rafters and Roof Section
Roof
4 - Metal Roof Panels - 44”
6 - Rafters - 1 1/2” x 2 1/2” x 41 3/4”
2 - Soffits - 1/2” x 2 1/2” x 45”
2 - Roof Ridge Boards - 3/4” x 3 1/2” X 45”
6 - Battens - 3/4” x 3 1/2” x 49
8 - Batten Spacers - 3/4” x 1 1/2” x 15 5/8”
25 - 45
D. - Trim / Misc. Section
Lower Skirting
2 - Lower Rear Skirting - 1/2” x 2 1/2” x 35 3/4”
4 - Lower Side Skirting - 1/2” x 2 1/2” x 21 3/4”
Lower Front Skirting
Short (2@1/2” x 2 1/2” x 11 3/4”)
Long (1@1/2” x 2 1/2” x 47”)
Filler Trim
8 - Front/Rear Filler Trims - 5/8” x 1 1/2” x 30”
1 - Front Header Filler Strip - 5/8” x 1 1/2” x 69 1/2”
47
48 - 50
D. - Trim / Misc. Section Cont.
Outer Wall Trim and Fascia
4 - Roof Nailing Strips - 3/4" x 1 1/4" x 40"
4 - Front/Rear Wide Corner Trims - 1/2” x 3 1/2” x 67 7/8”
6 - Side Wall Trims - 1/2” x 2 1/2” x 65 1/2”
1 - Rear Horizontal Trim - 1/2” x 3” x 67 1/4”
1 - Rear Center Trim - 1/2” x 2 1/2” x 64 3/4”
4 - Front/Rear Facia - 3/4” x 3 1/2” x 43” - Angle Cut Ends
2 - Side Fascia - 3/4” x 3 1/2” x 49”
2 - Pentagon Detail Plates - 1/2” x 5 1/2” x 8”
2 - Vertical Door Frame Trim - 1/2” x 2 1/2” x 64 1/4”
Door System
1 - Door Threshold (Bevel) - 1/2” x 2 5/8” x 44 7/8”
2 - Left/Right Doors - 22 1/4” x 61 3/8”
1 - Door Flange - 1/2” x 2 1/2” x 61 3/8”
4 - Interior Vertical Door Stops - 3/4” x 3/4” x 29 7/8”
Miscellaneous
1 - Front Horizontal Trim - 1/2” x 3” x 67 1/4”
1 - Metal Drip Edge - 60”
1 - Metal Ridge Cap - 54”
** Plus 2 Cedar Shingle Shims - discard after shimming
doors
Steps
51- 60
61 - 73
74 - 75
Note: We recommend you drill a 1/8” pilot hole for each
screw to avoid splitting wood. The hole depth should be
equal to 3/4 the length of screw.
Tools Required (Not Provided)
Safety Equipment Required (Not Provided)
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Page 5
Hardware Kit (Provided)
6x4 SPACE MASTER - DOUBLE DOORS & METAL ROOF
3/4”
1 1/2”
T Hinge
x 4 pcs
Door
Handle
x 2 pcs
Black Headed Screw
Finishing
Safety Glasses
Work Gloves
Ladder
Screw Gun/Drill Tape Measure
Hammer Wood Clamp
Level Pliers
Barrel Bolt
Drop Latch
1/8” & 3/8” Drill Bits
1 1/2”
Black Headed Bolt with Silver Nut and Washer
24 pcs
235 pcs
5 pcs
1/2”x 2 1/2” x 2 1/2”
Plywood Spacer
3/8” Wrench
2 1/2”
3/4”
2”
Black Headed Screw
Silver
1 1/4”
49 pcs
13 pcs
114 pcs
5 pcs
1” 7 pcs
3” 23 pcs
2” 40 pcs
Square Drive Bit
1 pc
Rafter
Bracket x 2
1/4”x 2”
Metal Roof Screw
18 Pcs
1/4” Nut Driver
1 pc
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Page 6
Regular Maintenance & Tips to prolong the life of your shed.
Before/During Assembly:
1.) Paint each face and edge of your plywood floor with a latex exterior paint.
2.) Caulk wall seams if gaps appear.
3.) Caulk around window framing.
4.) Caulk perimeter between floor plywood and bottom wall plate.
5.) Caulk channels in lap siding at the top of your door above the trim, just a drop in each channel.
6.) Caulk edge of door threshold.
7.) Optional: Install a Sill Gasket between floor runners and foundation.
8.) Optional: Install an 8” strip of roofing paper below Cedar Ridge Caps for Cedar Roof Sheds.
Routine Maintenance:
- Routinely check all fasteners are tight (ex. Door Hinges, Nails)
- Brush off dirt from walls.
- Brush off snow from roof regularily.
- Routinely remove needles and leaves from cedar roof.
Painting/Staining
- Your cedar shed, if left untreated, will weather to a silvery grey colour.
- Painting or staining your structure is highly recommended and will prolong the life of your shed.
- You do not need to wait to paint or stain your shed, the wood in your kit has been dried and can
be stained or painted immediately.
- Consult your local paint store for the best paint or stain for cedar.
- Optional: stain the inside of your shed. (Note: this will remove the fresh cedar smell.)
1. 2. 3.
4. 5. 6.
7.
Sill Gasket
Floor Joists
Foundation
8.
Floor Plywood
Wall Panel
Dab of caulking
Strip of roofing paper over
apex of roof panels
Floor Runner
Small gap
between bevel
siding and
window trim
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Page 7
1. Locate Floor Joist and position at center of Floor Section
and flush with framing as illustrated above. Attach with 2 - 2 1/2”
Brown Screws per end. Flip over and lay Floor Section on a
level foundation only. Patio Stones or a Concrete Slab both
make excellent foundations. (See Page 3 for more information
on foundations). Use a level to confirm and shim Floor Joist as
required.
A. Floor Section
Parts
Floor Joist
(1 1/2” x 2 1/2” x 70”) x 1
Floor Section
(45” x 73”) x 1
Hardware
2 1/2” Brown Screws
x 4 total
Exploded view of all parts necessary to complete the Wall Section. Identify all parts prior to
starting.
Floor Joist
Floor Section
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Page 8
Due to packaging constraints, top wall plates must be attached prior to erecting walls.
2. For each Rear and Side Wall Panel, carefully lay Panel face down. Position and attach a Top Wall
Plate to top of wall studs of each Wall Panel with 2 - 2 1/2” Brown Screws. Position so Plates are
flush with framing.
Parts
Rear Wall Panels
(35” x 63 1/4”) x 2
Top Wall Plates
(1 1/2” x 1 1/2” x 35”) x 2
Hardware
2 1/2” Brown Screws
x 12 total
Top Wall Plate
Important:
Pilot hole ALL 2x2 Wall Studs
with 1/8” drill bit prior to screwing.
This will make it much easier
to attach together.
B. Wall Section
Exploded view of all parts necessary to complete the Wall Section. Identify all parts prior to
starting.
Long Shelf
Supports (2)
Side Wall
Panels (4)
Rear Gable
Short Shelf
Supports (2)
Storage Shelves (2)
Interior Door Header
Front Header
Front Gable
Center/Side Rear
Top Plate (3)
Center/Side Front
Top Plates (3)
Side Wall Top Plates (2)
Rear Wall Panels (2)
Front Narrow Walls (2)
Rear/Side Top
Wall Plates (6)
Parts
Side Wall Panels
(22 1/2” x 63 1/4”) x 4
Top Wall Plates
(1 1/2” x 1 1/2” x 22 1/2”) x 4
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Page 9
3. With Wall Plates properly attached, orientate completed Walls around the Floor. Be sure to leave
room to work. Front Narrow Walls will be required in this section.
Front
Rear Wall Panels
Front Narrow
Wall Panels
Front
Rear Left Side Wall
Wall frame flush with outside
of Floor on the side. Wall
siding will overhang Floor.
Rear Left Side Wall
4. Starting with Rear Left Side Wall, lift up and position so framing is
flush with Floor at the rear of shed. Make sure Wall frame is flush with
outside of Floor on the side. When Wall is positioned correctly,
secure Bottom Wall Plate to Floor with 3 - 2 1/2” Brown Screws.
Rear
Bottom WallPlate
Before completely
attaching walls to floor
(Steps 6-13), check to
make sure door opening is
45” wide. See Step 17
for illustration.
Hardware (Steps 4 - 10)
2 1/2” Brown Screws
x 20 total
3” Brown Screws
x 15 total
3 - 2 1/2” Brown Screws
Wall frame flush with
outside of Floor at
the rear.
Side Wall Panels
Side Wall Panels
Floor
RearCorner
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Page 10
Rear Wall
5. With your helper holding the Side Wall Panel, position a Rear Wall Panel in rear corner.
Important: Align Wall Framing Flush with Floor Framing.
Rear Left Side Wall
RearWallPanel
Wall frame flush
with outside Floor.
Wall siding will
overhang Floor.
6. When Side and Rear Walls are aligned in corner correctly, Wall framings will be flush. Attach
Wall framings together with 3 - 3” Brown Screws. Secure Bottom Wall Plate to Floor with 4 - 2 1/2”
Brown Screws.
LeftSideWall
3” Brown Screws
2 1/2” Brown
Screws
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Page 11
7. Position second Rear Wall Panel on Floor as per Step 6. Attach Wall frames together at top,
middle and bottom with 3 - 3” Brown Screws. Secure Bottom Wall Plate to floor with 3 - 2 1/2”
Brown Screws. Important: Confirm Siding on Rear Wall Panels are aligned.
Rear Wall
Panel
Expert Advice - If you’re placing the
shed tight up against a fence or wall, you
may consider attaching the Rear Corner
and Center Trim on Rear Wall seam first.
See Steps 47 - 50. Attach both Rear
Walls together, secure Rear Center Trim,
then attach Side Wall Panel.
2 1/2” Brown Screw
Rear Right Side
Wall Panel
8. In the corner, align and attach Right Side Wall framing to Rear Wall framing with 3 - 3” Brown
Screws as per Step 6. Secure Bottom Wall Plate of Side Wall to Floor with 3 - 2 1/2” Brown
Screws.
Wall frame flush with
outside of Floor.
3” Brown Screws
3” Brown Screws
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Page 12
9. Position second Left Side Wall Panel on Floor. Attach Wall frames together at top, middle and
bottom with 3 - 3” Brown Screws. Secure Bottom Wall Plate to floor with 3 - 2 1/2” Brown Screws.
Important: Confirm Siding on Side Wall Panels are aligned.
2 1/2” Brown Screw
10. Postion second Right Side Wall on the floor. Attach walls frames together with 3 - 3” Brown
Screws. Secure Bottom Wall Plate of Side Wall to Floor with 3 - 2 1/2” Brown Screws.
Wall frame edgeflush
with front side of Floor.
3” Brown Screws
Wall frame edge flush with
outside of Floor on the front.
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Page 13
11. Locate Front Narrow Walls and
position Wall framing flush with Side Wall
framing in corner. Important: Make sure
Narrow Wall is positioned right side up.
Front Narrow Wall
Wall Framings Flush
SideWall
12. Align Wall framing flush with outside of Floor framing. When correctly positioned, secure
Bottom Wall Plate to Floor with 2 - 2 1/2” Brown Screws. Attach vertical Wall framings together at
top, middle and bottom with 3 - 3” Brown Screws.
Wall frame flush
with Floor. Siding
will overhang Floor.
Before attaching,
make sure door
opening is 45” wide.
13. Align and attach the second Front
Narrow Wall Panel as per Step 12.
14. Locate Front Header and place on top of
Front Narrow Wall framings.
Front Header
Parts (Steps 11 - 13)
Front Narrow Wall Panels
(12 1/2” x 61 3/4”) x 2
Hardware (Steps 11 - 13)
2 1/2” Brown Screws
x 4 total
3” Screws
x 6 total
2 1/2” Brown
Screws
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Page 14
17. When all Walls are attached together,
check door width at top and bottom. Door width
should be 45” wide. If required, loosen Narrow
and Side Wall plate screws, adjust door width
and re-secure. There can be an 1/8” tolerance in
the width but top and bottom width should be the
same.
16. Position Interior Door Header underneath
and flush with Front Header. Attach with 4 - 2 1/2”
Brown Screws. Screw down from the Front
Header into Interior Door Header. Use Clamp to
hold Interior Door Header.
Interior Door
Header
45”
Parts
Interior Door Header
(1 1/2” x 1 1/2” x 44 7/8”)
Hardware
2 1/2” Brown Screws
x 4 total
2 1/2” Brown Screws
18. Locate Side and Center Top Plates and place on top of the Front Header. With Front Top Plates
positioned evenly and flush against Front Header, secure using 6 - 1 1/4” Brown Screws screwing
down from the top of Top Plates down into Front Header.
Parts
Front Top Plate - Sides
(3/4” x 1 1/2” x 19”) x 2
Front Top Plate - Center
(3/4” x 1 1/2” x 32”)
Hardware
1 1/4” Brown Screws
x 6 total
Front Header
1 1/4” Brown Screws
15. With Front Header positioned evenly on Narrow
Wall top plates and flush against Side Wall top framing,
secure using 4 - 2 1/2” Brown Screws screwing down
from the top of Front Header down into the upper
Narrow Wall plates. Have your helper push side walls
against the end of Front Header to achieve tight.
Front Header
Narrow Wall
Top Plate
Parts
Front Header
(1 1/2” x 1 1/2” x 70”)
Hardware
2 1/2” Brown
Screws
x 4 total
2 1/2” Brown screws
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Page 15
19. Locate and position first Side Wall Top Plate on Side Wall frame so they are flush. Side Wall
Top Plates are angle cut down the length. Attach Side Wall Top Plate to Side Wall framing with
4 - 1 1/4” Brown Screws.
Parts
Side Wall Top Plate (Angle)
(3/4” x 1 1/2” x 45”)
Hardware
1 1/4” Brown Screws
x 4 total
20. Locate Side and Center Top Plates and place on top of Rear Walls. With Top Plate positioned
evenly and flush against Rear Wall framing, secure using 6 - 1 1/4” Brown Screws screwing down
from the top of Rear Top Plate down into the Rear Wall top plates.
Parts
Rear Top Plate - Sides
(3/4” x 1 1/2” x 19”) x 2
Rear Top Plate - Center
(3/4” x 1 1/2” x 32”)
Hardware
1 1/4” Brown Screws
x 6 total
1 1/4” Brown Screws
21. Complete opposite Side Wall Top Plate positioning and attachment as per Step 19.
Parts
Side Wall Top Plate (Angle)
(3/4” x 1 1/2” x45”)
Hardware
1 1/4” Brown Screws
x 4 total
1 1/4” Brown
Screws
1 1/4” Brown
Screws
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Page 16
22. Locate Front/Rear Gables and position so gable siding sits flush with Wall Siding on the out-
side. Gable will fit evenly between Side Wall Top Plates. Temporarily attach Rear Gable to Rear Top
Wall Plate with 2 - 2” Brown Screws. Gables may need slight adjustment in Step 34 when
attachment will be completed with an additional 4 Screws. Screw from the bottom of Gable framing
down into Rear Top Wall Plate and Wall Framing. Complete Gable positioning and attachment on the
other side. Note: Gable Framing may overhang Top Plate on the inside by approximately 1/8”.
Hardware
2” Brown Screws x 4 total
Gable framing will overhang Top Plate on
the inside approximately 1/8”
Parts
Front/Rear Gables x 4
(17 1/2” x 67 3/4”)
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Page 17
23. Storage Shelf positioning is flexible so decide what height configuration suits your needs.
Gather your Storage Shelf Supports. The short Support (12 1/2”) attaches to the Narrow Wall, the
long (35”) to the Rear Wall. Position using a Level, and drill Pilot Holes to prevent ends of
Supports from splitting. Attach first Support using 2 - 1 1/4” Brown Screws. Place Storage Shelf
on attached Support, Level, and mark position of second Support. Pilot Hole and secure second
Support.
Storage Shelf
RearWall
Side Wall
24. Place Storage Shelf on top of supports and secure with 4 - 1 1/2” Finishing Nails. Complete
2nd Shelf (if desired) as per Steps 23 & 24.
Storage Shelf Support
Parts (Steps 23 - 24)
Short Storage Shelf Supports
(3/4” x 2 1/2” x 12 1/2”) x 2 total
Long Storage Shelf Supports
(3/4” x 2 1/2” x 35”) x 2 total
Storage Shelves
(11 1/2” x 41 7/8”) x 2 total
Hardware Parts (Steps 23 - 24
1 1/4” Brown Screws
x 8 total
1 1/2” Finishing Nails
x 8 total
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Page 18
C. Rafter and Roof Section
Exploded view of all parts necessary to complete the Rafter and Roof Section. Identify all
parts prior to starting.
1/2” thick Soffit
41 3/4” Long Rafters
Roof Ridge Boards (2)
Metal Roof Panels (4)
Rafters (6)
Soffits (2)
25. Locate 6 Rafters, 2 Ridge Boards, and 2 Soffits. Evenly space out Rafters and lay out as
illustrated, on a flat level surface.
3/4” thick Ridge Board
Foam Enclosure (4)
Battens (6)
Batten Spacers (8)
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Page 19
Important:
Pilot Hole Ridge Board and Soffit prior to
screwing to prevent splitting!
45”
221/2”
28. Complete second Rafter section now as per
Steps 27 - 28.
26. Starting with first Rafter section, attach Ridge Board to ends of both outside rafters with 2 - 2”
Brown Screws per end. Drill 1/8” pilot holes in Ridge Board to prevent splitting. Measure and
position interior Rafter as illustrated. When positioned correctly, attach Ridge Board to remaining
Rafter with 2 - 2” Brown Screws.
Parts (Steps 26 - 28)
Rafters x 6 (1 1/2” x 2 1/2” x 41 3/4”)
Ridge Boards x 2 (3/4” x 3 1/2” x 45”)
Soffits x 2 (1/2” x 2 1/2” x 45”)
Hardware (Steps 26 - 28)
2” Brown Screws x 12 total
1 1/4” Brown Screws x 12 total
Ridge Board
45”
221/2”
Soffit
27. Attach end of Soffit Board flush to ends of outside Rafters with 2 - 1 1/4” Brown Screws per
rafter end. Drill 1/8” pilot holes in Soffit ends to prevent splitting. Measure and position interior Rafter
as illustrated. When positioned correctly, attach Soffit to remaining Rafter with 2 - 1 1/4” Brown
Screws.
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Page 20
29. Flip Rafter section over so Soffit is facing down. Starting with one side, lift completed Rafter
Section up and place on Gable framing.
Soffit
Ridge Board
Gable Notch
Ridge Board
Rafter
30. Slide Rafter section up on Gable framing until bottom of Ridge Board slips into Gable notch.
Rafter should rest
on gable framing.
31. When Rafter section is correctly positioned,
outside rafters will sit equally on Gable framing
and soffit will sit approximately 1/4” away from
wall panels.
32. Place second completed Rafter section on Gable framing as per Steps 29 - 31.
Ridge Board
Rafter
Rafter should rest
on gable framing.
Gable Notch
There may be a
small gap between
the soffit and the wall
Note: Ridge Board
must be aligned to
bottom of rafter end

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