Olympus SteerROVER User manual

10-004209-01EN [Q7750159] — Rev. 2
May 2018
SteerROVER
Steerable Motorized Scanner
User’s Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.

Olympus Scientific Solutions Americas, 48 Woerd Avenue, Waltham, MA 02453, USA
Copyright © 2018 by Olympus. All rights reserved. No part of this publication may be
reproduced, translated, or distributed without the express written permission of Olympus.
This document was prepared with particular attention to usage to ensure the accuracy of the
information contained therein, and corresponds to the version of the product manufactured
prior to the date appearing on the title page. There could, however, be some differences
between the manual and the product if the product was modified thereafter.
The information contained in this document is subject to change without notice.
Part number: 10-004209-01EN [Q7750159]
Rev. 2
May 2018
Printed in Canada
All brands are trademarks or registered trademarks of their respective owners and third
party entities.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Table of Contents iii
Table of Contents
List of Abbreviations ....................................................................................... ix
Labels and Symbols ........................................................................................... 1
Important Information — Please Read Before Use ..................................... 9
Intended Use .......................................................................................................................... 9
Instruction Manual ................................................................................................................ 9
Instrument Compatibility ................................................................................................... 10
Repair and Modification ..................................................................................................... 10
Safety Symbols ..................................................................................................................... 11
Safety Signal Words ............................................................................................................. 12
Note Signal Words ............................................................................................................... 13
Safety ..................................................................................................................................... 13
Warnings ............................................................................................................................... 13
Equipment Disposal ............................................................................................................ 18
CE (European Community) ............................................................................................... 18
WEEE Directive .................................................................................................................... 19
China RoHS .......................................................................................................................... 19
Korea Communications Commission (KCC) ................................................................... 20
EMC Directive Compliance ................................................................................................ 20
FCC (USA) Compliance ...................................................................................................... 20
ICES-001 (Canada) Compliance ........................................................................................ 21
Warranty Information ......................................................................................................... 21
Technical Support ................................................................................................................ 22
Introduction ...................................................................................................... 23
Intended Use ........................................................................................................................ 23
Unintended Use ................................................................................................................... 24
Intended User ....................................................................................................................... 25

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Definition of Symbols .......................................................................................................... 25
Included Tools ...................................................................................................................... 26
Optional Tools ...................................................................................................................... 27
1. Preparation for Use .................................................................................... 29
1.1 Transportation ........................................................................................................... 29
1.2 No Entry Fall Zone ................................................................................................... 29
1.3 Tether Requirements and Attachment ................................................................... 30
1.3.1 Lifting Sling Setup .......................................................................................... 32
1.3.2 Lifting Sling Low-Profile Setup .................................................................... 35
1.4 Preparation of Inspection Surface ........................................................................... 37
1.5 Compatible Equipment ............................................................................................ 38
2. Configurations ............................................................................................ 43
2.1 Raster Arm and Heavy Duty Vertical Probe Holder ........................................... 44
2.2 Raster Arm and Dual Conventional UT Probe Holder ....................................... 46
2.3 Raster Arm and Dual Probe Holder ....................................................................... 48
2.4 Dual Drive Modules with Pivoting Probe Holder Rack ...................................... 50
2.5 Dual Drive Modules with Probe Holder Rack for Flange Scanning ................. 52
2.6 Single Drive Module with Frame Bar .................................................................... 54
3. Operation ..................................................................................................... 57
3.1 System Start-Up ......................................................................................................... 57
3.2 Placement of SteerROVER on Inspection Surface ................................................ 60
3.3 Handheld Controller Layout ................................................................................... 66
3.3.1 Touchscreen ..................................................................................................... 67
3.3.2 Click Wheel ..................................................................................................... 68
3.3.3 Joysticks ........................................................................................................... 68
3.4 Main Mode Selection Screen ................................................................................... 68
3.4.1 Jog Mode .......................................................................................................... 69
3.4.2 Latched Jog Mode .......................................................................................... 73
3.4.3 Two Axis Scan Mode ..................................................................................... 73
3.4.3.1 Two Axis Scan Setup Screen .............................................................. 74
3.4.3.2 Scan Speeds Screen .............................................................................. 77
3.4.3.3 Two Axis Scan Screen ......................................................................... 78
3.4.4 System Utilities Screen .................................................................................. 80
3.4.4.1 User Settings Screen ............................................................................ 81
3.4.4.2 Diagnostics Screens ............................................................................. 84
3.4.4.3 Touch Calibration Screen ................................................................... 89
3.4.4.4 Joystick Calibration Screen ................................................................ 89
3.4.4.5 Draw Utility ......................................................................................... 91

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3.4.4.6 High Internal Temperature Screen ................................................... 92
4. System Components .................................................................................. 93
4.1 Handheld Controller ................................................................................................ 93
4.2 Right Drive Module .................................................................................................. 94
4.2.1 Swivel Mount .................................................................................................. 95
4.2.2 Umbilical ......................................................................................................... 98
4.2.3 Encoder .......................................................................................................... 102
4.2.4 Handle ........................................................................................................... 103
4.2.5 Dovetail Accessory Mount ......................................................................... 104
4.3 Left Drive Module .................................................................................................. 105
4.3.1 Disconnecting/Connecting the Left and Right Drive Modules ............. 106
4.3.2 Connecting the Umbilical to the Left Drive Module .............................. 110
4.3.3 Swivel Mount ................................................................................................ 110
4.3.4 Encoder .......................................................................................................... 112
4.3.5 Handle ........................................................................................................... 112
4.3.6 Dovetail Accessory Mount ......................................................................... 112
4.4 Power Controller ..................................................................................................... 112
4.5 Umbilical .................................................................................................................. 114
4.6 Controller Cable ...................................................................................................... 119
4.7 Encoder Cable ......................................................................................................... 120
4.8 Raster Arm Module ................................................................................................ 121
4.8.1 Mounting a Raster Arm—Flat or Circumferential .................................. 121
4.8.2 Mounting a Raster Arm—Longitudinal ................................................... 123
4.8.3 Attaching a Cable Tray ................................................................................ 124
4.8.4 Routing Cables through the Cable Tray ................................................... 127
4.8.5 Setting Up the Raster Arm Cable ............................................................... 128
4.8.6 Mounting Probe Holders ............................................................................ 132
4.9 Probe Holders .......................................................................................................... 132
4.9.1 Vertical Probe Holder .................................................................................. 132
4.9.1.1 Probe Holder Setup ........................................................................... 134
4.9.1.2 Probe Holder Vertical Adjustment ................................................. 137
4.9.1.3 Probe Holder Transverse Adjustment ............................................ 140
4.9.1.4 Probe Holder Longitudinal Adjustment ........................................ 142
4.9.1.5 Probe Holder Left/Right Conversion ............................................. 144
4.9.2 Pivoting HydroFORM Probe Holder (Optional) ..................................... 148
4.9.3 Heavy Duty Vertical Probe Holder ........................................................... 150
4.9.3.1 Probe Holder Setup ........................................................................... 152
4.9.3.2 Probe Holder Vertical Adjustment ................................................. 155
4.9.3.3 Probe Holder Left/Right Conversion ............................................. 156
4.9.3.4 Probe Holder 90° Adjustment ......................................................... 159
4.9.4 Dual Conventional UT Probe Holder (Optional) .................................... 159

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4.9.5 Dual Probe Holder Configuration ............................................................. 166
4.10 Probe Holder Rack .................................................................................................. 171
4.10.1 Probe Holder Rack—Flat or Circumferential ........................................... 171
4.10.2 Pivoting Probe Holder Rack ....................................................................... 176
4.10.2.1 Mounting a Pivoting Probe Holder Rack ....................................... 177
4.10.2.2 Pivoting Probe Holder Rack Setup—Longitudinal ...................... 179
4.10.2.3 Pivoting Probe Holder Rack Setup—Circumferential ................. 182
4.10.2.4 Pivoting Probe Holder Rack Setup—Flange ................................. 182
4.10.2.5 Laser Guide Pivot Mount ................................................................. 185
4.11 Battery-Powered Laser Guide (Optional) ............................................................ 186
4.12 Cable Management ................................................................................................. 189
4.12.1 Mounting Cable Management ................................................................... 189
4.12.2 Setting Up the Cable Management ............................................................ 190
4.12.3 Attaching the Cable Management Clamp ................................................ 192
4.13 Backpack (Optional) ............................................................................................... 193
4.14 Pre-Amp Bracket (Optional) .................................................................................. 196
5. Maintenance .............................................................................................. 199
5.1 Safety Precautions before Maintenance ............................................................... 199
5.2 Maintenance Schedule ............................................................................................ 200
6. Troubleshooting ....................................................................................... 203
6.1 Start-Up Issues ......................................................................................................... 203
6.1.1 Joystick Off Center ....................................................................................... 203
6.1.2 Checking Network ....................................................................................... 204
6.2 Startup Override ..................................................................................................... 205
6.2.1 Scan Devices .................................................................................................. 205
6.2.2 Reset Parameters .......................................................................................... 207
6.2.3 System Parameters ....................................................................................... 207
6.2.4 Device Address ............................................................................................. 207
6.3 Encoder Failure ....................................................................................................... 208
6.4 Additional Issues .................................................................................................... 208
6.5 Retrieval of a Stranded Scanner ............................................................................ 210
7. Service and Repair ................................................................................... 213
8. Specifications ............................................................................................ 215
8.1 Scanner General Specifications ............................................................................. 215
8.2 Scanner Dimensions ............................................................................................... 216
8.3 Scanner Operation Specifications ......................................................................... 218
8.4 Performance Specifications .................................................................................... 218

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8.5 Power Requirements .............................................................................................. 219
8.6 Encoder Interface Specifications ........................................................................... 220
8.7 Operating Environment ......................................................................................... 220
Appendix: Spare Parts ................................................................................... 221
A.1 SteerROVER Base Scanner ..................................................................................... 222
A.2 Standard Accessories .............................................................................................. 223
A.2.1 Cable Management ...................................................................................... 225
A.2.2 Cable Management Sleeving ...................................................................... 226
A.3 Raster Arm Module ................................................................................................ 227
A.3.1 Mounting Rail ............................................................................................... 228
A.3.2 Raster Arm Base ........................................................................................... 229
A.3.3 Cable Tray ..................................................................................................... 229
A.3.4 Cable Tray Parts ............................................................................................ 230
A.3.5 Cable Carrier ................................................................................................. 231
A.3.6 Heavy Duty Vertical Probe Holder Components .................................... 232
A.4 Pivoting Probe Holder Rack Components .......................................................... 234
A.4.1 Frame Bar ...................................................................................................... 235
A.4.2 Vertical Probe Holder Components for Weld Inspection ....................... 236
A.5 Optional Accessories .............................................................................................. 238
A.5.1 Pivoting HydroFORM Probe Holder Components ................................ 238
A.5.2 Dual Conventional UT Probe Holder Components ................................ 239
A.5.3 Pre-Amp Bracket .......................................................................................... 240
A.5.4 Backpack Components ................................................................................ 241
A.5.5 Battery-Powered Laser Guide Components ............................................ 242
A.6 Cases ......................................................................................................................... 243
A.6.1 Scanner and Accessory Cases ..................................................................... 243
A.6.2 Raster Arm Cases ......................................................................................... 244
List of Figures ................................................................................................. 245
List of Tables ................................................................................................... 251
Index ................................................................................................................. 253

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10-004209-01EN [Q7750159], Rev. 2, May 2018
List of Abbreviations ix
List of Abbreviations
EFUP environment-friendly use period
GFCI ground fault circuit interrupter
OD outside diameter

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List of Abbreviations x