Omega Lift MagicLift 25037 User manual

PRODUCT SPECIFICATIONS
MODEL#: YA1706
DESCRIPTION: SERVICE JACK
CAPACITY: 3 TON
JACK SIZE: 31 7/8” (L) X 15 3/8” (W) X 7 3/8” (H)
SADDLE MIN. HEIGHT: 4”
SADDLE MAX. HEIGHT: 23”
HANDLE LENGTH: 49 7/8”
OPERATINGFORCE: 159lbf
SADDLEDIA.: 51/2"x 5 1/2"”
F. WHEEL DIA.: 3 5/8”
F. WHEEL WIDTH: 2 1/4”
CASTERDIA.: 2 3/4”
NETWEIGHT: 136 LBS
GROSSWEIGHT: 140 LBS
CARTON BOX DIM.: 36 1/4” (L) X 16 1/2” (W) X 9 1/2” (H)
CUFT.: 3.2 CUFT (270 PCs/ 20' CTN)
FEATURE
•MEETS ASME/ANSI - PALD SAFETY
STANDARDS
•MAGIC LIFT™ PUMPING SYSTEM
•LIFTING RANGE: 4” TO 23”
•U-JOINT RELEASE SYSTEM
•EXTRA HEAVY-DUTY WELDED
STEEL CHASSIS
•PATENTED BUILT-IN BY-PASS DEVICE
MECHANISM
Updated
Sep.`06

MagicLift™ Hydraulic Service Jacks
Printed in China
25037-M0 _072013
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
Model
25037
SFA Companies
http://www.omegalift.com
Capacity
3 Ton
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
!WARNING
To avoid crushing and related injuries:
NEVER work on, under or around a
load supported only by a hydraulic
jack. ALWAYS use adequately rated
jack stands.
U.S Patent No.s 5,755,099/5,946,912
Operating Instructions & Parts Manual

2
Figure 1 - Typical Jack Nomenclature
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this
device before using. The owner and/or operator shall have an understanding of the device, its operating characteristics
and safety operating instructions before operating the equipment. The owner and/or operator shall be aware that use
and repair of this product may require special skills and knowledge. Instructions and safety information shall be read
to and discussed with the operator in the operator's native language, making sure that the operator comprehends
their contents, before use of this equipment is authorized. If any doubt exists as to the safe and proper use of this
device, remove from service immediately.
Inspect before each use. Do not use if abnormal conditions such as cracked welds, damaged, loose or missing
parts are noted. Any equipment that appears damaged in any way, is found to be worn, or operates abnormally shall
be removed from service until repaired. If the equipment has been or is suspected to have been subjected to an
abnormal load or shock, immediately discontinue use until inspected by a factory authorized repair facility (contact
distributor or manufacturer for list of authorized repair facilities). It is recommended that an annual inspection be
made by an authorized repair facility. Labels and Operator's Manuals are available from the manufacturer.
PRODUCT DESCRIPTION
This Hydraulic Service Jack is designed to lift, but not support, one end of a vehicle. MagicLift™ service jacks have
a unique feature that provides fast, no load lifts to the jacking point, at which time it lifts in approximately 0.75~0.2"
increments.
WARNING: Do not use hydraulic jack as stand-alone device. After lifting, immediately support the lifted vehicle
with a pair of appropriately rated jack stands.
PREPARATION/ASSEMBLY
Before Use
1. Assemble the 2-piece handle with provided bolt.
2. Always secure the handle into the handle fork by means of the bolt and lock washer provided. Tighten securely
to prevent accidental removal of handle while in use.
WARNING: Do not lift or carry jack by handle. Handle could dislodge and jack fall, resulting in possible injury
or property damage.
3. Before using this product, read the operator's manual
completely and familiarize yourself thoroughly with
the product and its components, and recognize the
hazards associated with its use.
4. Verify that the product and application are compatible.
5. To familiarize yourself with basic operation, locate and
turn the release valve (pump handle):
a. Clockwise until rm resistance is felt to further
turning. This is the ‘CLOSED’ release valve position
used to raise the saddle.
b. Counter-clockwise, but no more than 1/2 turn from
the closed position. This is the ‘OPEN’ release valve
position used to lower the saddle.
6. With saddle fully lowered and release valve closed,
pump the handle. If lift arm responds immediately,
jack is ready for use. If jack does not respond, follow
the Bleeding/Venting Trapped Air instructions on
page 3.
!
!
Handle
(release valve) Oil Filler Plug
(ref. Parts illustration for location)
Lift Arm Saddle
Front Wheel
Caster
Handle
sleeve

SPECIFICATIONS
Model Capacity Jack Size (L x W x H) Min. Height Max. Height Saddle Dia. Volume of Hyd. Oil
25037 3 Ton 31-7/8" x 15-3/8" x 7-3/8" 4" 23" 5 - 1/2" 330 mL
3
To avoid crushing and related injuries:
• Never work on, under or around a load supported
only by hydraulic jack.
• Always use adequately rated jack stands.
• Chockeachunliftedtireinbothdirections.
• Donotusethisdevicetolift,level,lower,support
nor move a house, mobile home, travel trailer,
camper or any building structure.
• Bealertandsoberwhenusingthisproduct.
Donotoperateundertheinuenceofdrugsor
alcohol.
!WARNING
X
!WARNING
• Study,understand,andfollowallinstructions
before operating this device.
• Donotexceedratedcapacity.
• Useonlyonhard,levelsurface.
• Liftingdeviceonly.Immediatelyafterlifting,
support the vehicle with appropriate means.
• Liftonlyonareasofthevehicleasspeciedby
the vehicle manufacturer.
• Donotmoveordollythevehiclewhileonthe
jack.
• Noalterationsshallbemadetothisproduct.
•Failuretoheedthesemarkingsmayresultin
personal injury and/or property damage.
7. Ensure that jack rolls freely. Raise and lower the unloaded saddle throughout the entire lifting range before
putting into service to ensure the pump operates smoothly. Replace worn or damaged parts and assemblies with
authorized replacement parts only.
Bleeding/Venting Trapped Air
With the release valve in the OPEN position (step 5b. above) and with saddle fully lowered, locate and remove the
oil ller plug. Pump handle 6 to 8 full strokes. This will help release pressurized air which may be trapped within the
reservoir. Reinstall the oil ller plug and check operation.
OPERATION
Lifting
1. Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock
each unlifted wheel in both directions to prevent inadvertent vehicle movement.
2. Close the release valve by turning the handle clockwise until rm resistance is felt.
3. Refer to the vehicle manufacturer owner’s manual to locate approved lifting points on the vehicle. Center jack
saddle under lift point.
4. Verify lift point, pump handle until saddle contacts lift point. To lift, pump handle until load reaches desired height.
5. Transfer the load to appropriately rated jack stands.
Lowering
WARNING: Clear all tools and personnel before lowering vehicle. Open release valve slowly.The further
the pump handle is turned counter-clockwise, the faster the load will descend.Maintain control of load at all
times.
!

4
OPERATION (cont.)
1. Raise load high enough to clear the jack stands.
2. Remove jack stands carefully.
3. Turn handle counter-clockwise, but no more than 1/2 full turn. If the load fails to lower:
a. Use another jack to raise the vehicle high enough to reinstall jack stands.
b. Remove the malfunctioning jack and then the jack stands.
c. Use the functioning jack to lower the vehicle.
4. After removing jack from under the vehicle, fully lower the saddle to reduce ram exposure to rust and contamination.
MAINTENANCE
NOTICE: Usepremiumqualityhydraulicjackoil.AvoidmixingdifferenttypesofuidandNEVERusebrakeuid,
turbineoil,transmissionuid,motoroilorglycerin.Improperuidcancauseprematurefailureofthejackandthe
potential for sudden and immediate loss of load.
Adding oil
1. With saddle fully lowered set jack in its upright, level position. Remove vent srew.
2. Fill with oil until ~3/16" above the inner cylinder as seen from the oil ller hole. Reinstall vent screw.
Changing oil
For best performance and longest life, replace the complete uid supply at least once per year.
1. With saddle fully lowered, remove vent screw.
2. Lay the jack on its side and drain the uid into a suitable container.
NOTICE: Disposeofhydraulicuidinaccordancewithlocalenvironmentalregulations.
3. Fill with oil until ~3/16" above the inner cylinder as seen from the oil filler hole. Reinstall vent screw.
Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that
wheels, casters and pump assemblies move freely.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.
NOTICE: Do not use sandpaper or abrasive material on ram and pump piston surfaces.
Storage
When not in use, store the jack with saddle fully lowered.

5
TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Jack will not lift load • Release valve not tightly closed
• Load is too heavy
• Ensure release valve tightly closed
• Consider higher capacity jack
Jack will lift, but not maintain
pressure
•Release valve not tightly closed
• Hydraulic unit malfunction
•Ensure release valve tightly closed
• Discontinue use, contact Omega
technical service
Jack will not lower after unloading • Reservoir overlled
• Linkages binding
• Fluid level low
• Drain uid to proper level
• Clean and lubricate moving parts
• Ensure proper uid level
Poor lift performance • Fluid level low
•Hydraulic unit malfunction
• Ensure proper uid level
•Perform Bleeding/Venting
Trapped Air procedure, page 3)
Will not lift to full extension • Fluid level low • Ensure proper uid level

6
8
7
BCDE
F
G
H
14
4
5
12
15
16
19
11 10
93
15
17
2
1
16
H
K
W
Q
P
N
M
A
L
J
S
T
U
V
13
N
18
J
6

7
REPLACEMENT PARTS
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts, please give the Model number, part number and parts de-
scription. Call or write for current pricing: SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
e-mail: [email protected]; Tel: [phone]; Fax: [phone]; Website: http://www.omegalift.com
Replacement Parts for model 25037:
Item Part No. for Model: Description Qty
25037
1 G62S-03000-000 Hydraulic Power Unit 1
2 G640-90010-K02 Front Wheel Assy. 2
3 G620-90009-K02 Rear Caster Assy. 2
4 G610-00016-000 Saddle 1
5 G62S-03300-200 Vent Screw Assy. 1
6 G610-90009-K06 U-Joint Assy. 1
7 G62S-04000-000 Handle (1 pc.) 1
8 G933-0001-000 Handle Grip 1
9 5102-08016-000 Bolt, M8x16 1
10 G931-00009-000 Spring, Handle Sleeve (right) 1
11 G610-00008-000 Spring, Handle Sleeve (left) 1
12 G62S-00002-000 Spring, Lift Arm 2
13 G610-03005-000 Spring, Pump 1
14 5404-04040-000 Retainer, 4x40 1
15 G610-00009-000 Handle Bolt 2
16 5303-00020-000 Lock Washer, M20 2
17 G62S-00008-000 Bolt, M12 4
18 5303-00012-000 Lock Washer, M12 4
19 G620-00001-000 Cover 1
** G6900S-113 Repair Kit -
** Replacement requires special skills, knowlege, and equipment. Only authorized service center may perform
the repair and/or replacement of these items.
Repair Kit Contents
Item Description Qty
A O-ring, D7.8 x 2.65 4
B Back-up Ring 1
C O-ring, D15 x 2.65 1
D U-cup 1
E Back-up Ring 1
F O-ring, D44.5 x 2.4 1
G Back-up Ring 1
H O-ring, D63 x 2.65 2
J O-ring, D8.2 x 2.4 2
K O-ring, D31.6 x 3.5 1
L Back-up Ring 2
Item Description Qty
M Steel Ball, D9.52 2
N Steel Ball, D6.35 5
P Back-up Ring 1
Q O-ring, D6 x 3 1
R O-ring, D7.2 x 2.65 1
S Back-up Ring 2
T O-ring, D17.6 x 2.5 2
U Back-up Ring 1
V O-ring, D25 x 2.65 1
W Steel Ball, D6.74 1
O-ring, D8.8 x 1.9 (component of #5) 1

SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
888-332-6419
[email protected]
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option,
without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This
limited warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product,
freight prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153.
Except where such limitations and exclusions are specically prohibited by applicable law, (1) THE
CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE
PRODUCTS AS DESCRIBED ABOVE. (2) SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL
OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS
PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER,
AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION,
ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND
IS NOT COVERED BY THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. This warranty gives you specic legal rights, and you may also
have other rights, which vary from state to state.
8