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Omega CNiS16 User manual

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User’s Guide
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MADE IN
Process/Strain Gauge Controller Manual
CNiS8, CNiS8C,
CNiS8DH, CNiS8DV,
CNiS16, CNiS16D, CNiS32
It is the olicy of OMEGA to com ly with all worldwide safety and EMC/EMI regulations that a ly.
OMEGA is constantly ursuing certification of its roducts to the Euro ean New A roach Directives. OMEGA will add the CE mark
to every a ro riate device u on certification.
The information contained in this document is believed to be correct but OMEGA Engineering, Inc. acce ts no liability for any
errors it contains, and reserves the right to alter s ecifications without notice.
WARNING: These roducts are not designed for use in, and should not be used for, atient connected a lications.
!This device is marked with the international caution symbol. It is im ortant to read the Setu Guide before installing or
commissioning this device as it contains im ortant information relating to safety and EMC.
United Kingdom: One Omega Drive
ISO 9001 Certified River Bend Technology Centre
Northbank, Irlam Manchester M44 5BD United Kingdom
TEL: +44 161 777 6611 FAX: +44 161 777 6622
Toll Free in England: 0800 488 488
e-mail: [email protected]
France: TEL: +33 1 61 37 29 00 FAX: +33 1 30 57 54 27
Toll Free in France: 0800 466 342
e-mail: [email protected]
Servicing North Americ :
USA: One Omega Drive, P.O. Box 4047
ISO 9001 Certified Stamford CT 06907-0047
TEL: (203) 359-1660 FAX: (203) 359-7700
e-mail: [email protected]
Canada: 976 Bergar
Laval (Quebec) H7L 5A1
TEL: (514) 856-6928 FAX: (514) 856-6886
e-mail: [email protected]
For immedi te technic l or pplic tion ssist nce:
USA and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA®
Customer Service: 1-800-622-2378 / 1-800-622-BEST®
Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN®
Mexico and TEL: (001) 203-359-7803 FAX: (001) 203-359-7807
Latin America: e-mail: es [email protected]
Servicing Europe:
Benelux: TEL: +31 20 3472121 FAX: +31 20 6434643
Toll Free in Benelux: 0800 0993344
e-mail: [email protected]
Czech Republic: Frystatska 184, 733 01 Karviná
TEL: +420 59 6311899 FAX: +420 59 6311114
e-mail: info@omegasho .cz
OM GAnet® On-Line Service
www.omega.com
Internet e-mail
[email protected]
®
®
Germany/Austria: Daimlerstrasse 26, D-75392 Decken fronn, Germany
TEL: +49 7056 9398-0 FAX: +49 7056 9398-29
Toll Free in Germany: 0800 639 7678
e-mail: [email protected]
TABLE OF CONTENTS
Part 1: Introduction............................................................................................2
1.1 Description .................................................................................2
1.2 Safety Considerations ...............................................................3
1.3 Before You Begin .......................................................................4
Part 2: Setup.......................................................................................................5
2.1 Front Panel .................................................................................5
2.2 Rear Panel Connections............................................................5
2.3 lectrical Installation .................................................................7
2.3.1 Power Connections........................................................7
2.3.2 Process Current .............................................................8
2.3.3 Process Voltage..............................................................8
2.3.4 Strain Gauge ...................................................................9
2.3.5 Wiring Outputs - Wiring Hookup.................................10
Part 3: Operation: Configuration Mode .........................................................13
3.1 Introduction ..............................................................................13
Turning your Instrument On for the First Time
Buttons Functions in Configuration Mode
3.2 Menu Configuration ................................................................14
3.2.1 ID Number .....................................................................15
3.2.2 Set Points Menu ...........................................................16
3.2.3 Configuration Menu ....................................................17
3.2.4 Input Type Menu ...........................................................17
3.2.5 Reading Configuration Menu .....................................19
3.2.6 Input/Reading (Scale and Offset) Menu ....................22
3.2.7 Alarm 1 Menu................................................................26
3.2.8 Analog Output (Retransmission) Menu......................30
3.2.9 Alarm 2 Menu................................................................33
3.2.10 Loop Break Time Menu................................................34
3.2.11 Output 1 Menu ..............................................................36
3.2.12 Output 2 Menu ..............................................................43
3.2.13 Ramp and Soak Menu ..................................................46
3.2.14 ID Code Menu ...............................................................48
3.2.15 Communication Option Menu .....................................50
3.2.16 Display Color Selection Menu.....................................56
Part 4: Specifications ......................................................................................59
Part 5: Factory Preset Values .........................................................................62
C APPROVAL INFORMATION .......................................................................64
i
LIST OF FIGURES:
Figure 2.1 Front Panel Display .....................................................................5
Figure 2.2 Rear Panel Power and Output Connections .............................5
Figure 2.3 Rear Panel Input Connections ...................................................6
Figure 2.4 Main Power Connections............................................................7
Figure 2.5 Process Current Wiring Hookup ................................................8
Process Voltage
Figure 2.6 a) Process Voltage with Sensor xcitation ...........................8
b) Process Voltage without Sensor xcitation .....................8
Strain Gauge
Figure 2.7 a) 4-Wire Voltage Input with Internal xcitation....................9
b) 4-Wire Bridge Input with xternal xcitation....................9
Figure 2.8 a) 6-Wire Voltage Input with Internal xcitation....................9
b) 6-Wire Bridge Input with xternal xcitation....................9
Figure 2.9 4-Wire Voltage Input with Internal xcitation..........................10
Wiring Outputs
Figure 2.10 a) Mechanical Relay and SSR Outputs Wiring Hookup .....10
b) Pulse and Analog Outputs Wiring Hookup .....................10
Figure 2.11 Snubber Circuits Wiring Hookup .............................................10
Figure 2.12 a) RS-232 Output Wiring Hookup .........................................11
b) RS-485 Outputs Wiring Hookup .......................................11
Figure 2.13 Typical Applications ..................................................................12
Figure 2.14 a) xcitation Outputs ............................................................12
b) Top View Location of S2 ...................................................12
c) Top View Location of S2 on 1/8DIN Compact Unit ...........12
Figure 3.1 Flow Chart for ID and Setpoints Menu ....................................14
Figure 3.2 Flow Chart for Configuration Menu .........................................17
Figure 3.3 Flow Chart for Input Type Menu...............................................17
Figure 3.4 Flow Chart for Reading Configuration Menu ..........................19
Figure 3.5 Flow Chart for Alarm 1 Menu....................................................26
Figure 3.6 Flow Chart for Analog Output (Retransmission) Menu..........30
Figure 3.7 Flow Chart for Alarm 2 Menu....................................................33
Figure 3.8 Flow Chart for Loop Break Time Menu....................................34
Figure 3.9 Flow Chart for Output 1 Menu ..................................................36
Figure 3.10 Flow Chart for Output 2 Menu ..................................................43
Figure 3.11 Flow Chart for Ramp and Soak Menu......................................46
Figure 3.12 Flow Chart for ID Code Menu ...................................................48
Figure 3.13 Flow Chart for Communication Option Menu .........................50
Figure 3.14 Flow Chart for Display Color Selection Menu.........................56
LIST OF TABLES:
Table 2.1 Front Panel Display .....................................................................5
Table 2.2 Rear Panel Connector .................................................................6
Table 2.3 Fuse Requirements .....................................................................7
Table 2.4 Jumper Connections.................................................................12
Table 3.1 Button Function in Configuration Mode..................................13
Table 3.2 Conversion Table.......................................................................23
Table 3.3 Input Resolution Multiplier .......................................................23
Table 5.1 Factory Preset Values ...............................................................62
ii
NOTES, WARNINGS nd CAUTIONS
Information that is es ecially im ortant to note is identified by following labels:
• NOT
• WARNING or CAUTION
• IMPORTANT
• TIP
NOT : Provides you with information that is im ortant to successfully
setu and use the Programmable Digital Meter.
CAUTION or WARNING: Tells you about the risk of electrical shock.
CAUTION, WARNING or IMPORTANT: Tells you of circumstances or
ractices that can effect the instrument’s functionality and must refer to
accom anying documents.
TIP: Provides you hel ful hints.
1
PART 1
INTRODUCTION
1.1 Description
This device can be urchased as monitor (read rocess value only) or as
a controller.
• The i Series Strain and Process controllers can measure a wide variety of
DC voltage and current in uts for all common load cells, ressure
transducers and strain gauge ty e of transducer. It offers un aralleled
flexibility in rocess control. The voltage /current in uts are fully scaleable to
virtually all engineering units, with selectable decimal oint, erfect for use
with ressure, flow or other rocess in ut.
• The rocess control can be achieved by using on/off or PID control strategy.
Control can be o timized with an Auto Tune feature. The controller offers a
ram to set oint with timed soak eriod before switching off the out ut.
• The i Series controller features a large, three color rogrammable dis lay
with ca ability to change a color every time when Alarm is triggered. The
standard features include dual out uts with relay, SSR, DC ulse, analog
voltage or current, built-in excitation for transducers, selectable as
10V @ 60 mA or 5 V @ 40 mA. Analog out ut is fully scaleable and may be
configured as a ro ortional controller or retransmission to follow your
dis lay. Universal ower su ly acce ts 90 to 240. Low voltage ower o tion
acce ts 24 Vac or 12 to 36 Vdc.
• O tions include rogrammable RS-232 or RS-485 serial communication and
ethernet with an embedded web server.
2
1.2 Safety Considerations
This device is marked with the international caution symbol. It is
important to read this manual before installing or commissioning this
device as it contains im ortant information relating to Safety and MC
(Electromagnetic Com atibility).
This instrument is a anel mount device rotected in accordance with
EN 61010-1:2001, electrical safety requirements for electrical equi ment
for measurement, control and laboratory. Installation of this instrument
should be done by qualified ersonnel. In order to ensure safe o eration,
the following instructions should be followed.
This instrument has no power-on switch. An external switch or circuit-
breaker shall be included in the building installation as a disconnecting
device. It shall be marked to indicate this function, and it shall be in close
roximity to the equi ment within easy reach of the o erator. The switch
or circuit-breaker shall not interru t the Protective Conductor (Earth wire),
and it shall meet the relevant requirements of IEC 947–1 and IEC 947-3
(International Electrotechnical Commission). The switch shall not be
incor orated in the main su ly cord.
Furthermore, to rovide rotection against excessive energy being
drawn from the main su ly in case of a fault in the equi ment, an
overcurrent rotection device shall be installed.
• Do not exceed voltage rating on the label located on the to of the
instrument housing.
• Always disconnect ower before changing signal and ower
connections.
• Do not use this instrument on a work bench without its case for safety
reasons.
• Do not o erate this instrument in flammable or ex losive
atmos heres.
• Do not ex ose this instrument to rain or moisture.
• Unit mounting should allow for adequate ventilation to ensure
instrument does not exceed o erating tem erature rating.
• Use electrical wires with adequate size to handle mechanical strain
and ower requirements. Install without ex osing bare wire outside
the connector to minimize electrical shock hazards.
MC Considerations
• Whenever EMC is an issue, always use shielded cables.
• Never run signal and ower wires in the same conduit.
• Use signal wire connections with twisted- air cables.
• Install Ferrite Bead(s) on signal wires close to the instrument if EMC
roblems ersist.
Failure to follow all instructions and warnings may result in injury!
3
1.3 Before You Begin
Inspecting Your Shipment:
Remove the acking sli and verify that you have received everything
listed. Ins ect the container and equi ment for signs of damage as soon
as you receive the shi ment. Note any evidence of rough handling in
transit. Immediately re ort any damage to the shi ing agent. The carrier
will not honor damage claims unless all shi ing material is saved for
ins ection. After examining and removing the contents, save the acking
material and carton in the event reshi ment is necessary.
Customer Service:
If you need assistance, lease call the nearest Customer Service
De artment, listed in this manual.
Manuals, Software:
The latest O eration and Communication Manual as well as free
configuration software and ActiveX controls are available at the website
listed on the cover page of this manual or on the CD-ROM enclosed
with your shipment.
For first-time users: Refer to the QuickStart Manual for basic o eration
and set-u instructions.
If you have the Serial Communications/Ethernet O tion you can easily
configure the controller on your com uter or on-line.
To Disable Outputs:
To ensure that menu changes are ro erly stored, Standby Mode should
be used during setu of the instrument. During Standby Mode, the
instrument remains in a ready condition, but all out uts are disabled.
Standby Mode is useful when maintenence of the system is necessary.
When the instrument is in "RUN" Mode, push dtwice to disable all
out uts and alarms. It is now in "STANDBY" Mode. Push donce more
to resume "RUN" Mode.
PUSH dTWIC to disable the system during an M RG NCY.
To Reset the Meter:
When the controller is in the "MENU" Mode, push conce to direct
controller one ste backward of the to menu item.
Push ctwice to reset controller, rior to resuming "Run" Mode exce t
after "Alarms", that will go to the "Run" Mode without resetting the
controller.
4
PART 2
SETUP
2.1 Front Panel
Figure 2.1 Front Panel Display
Table 2.1 Front Panel Annunciators
1Out ut 1/Set oint 1/ Alarm 1 indicator
2Out ut 2/Set oint 2/ Alarm 2 indicator
a/MENU Changes dis lay to Configuration Mode and advances
through menu items*
b/PK/GRS Used in Program Mode and Peak or Gross Recall*
c/TARE Used in Program Mode and to tare your reading*
d/ENTER Accesses submenus in Configuration Mode and stores
selected values*
* See Part 3 O eration: Configuration Mode
2.2 Rear Panel Connections
The rear anel connections are shown in Figures 2.2 and 2.3.
Figure 2.2 Rear Panel Power and Output Connections
1/8 DIN 1/32 DIN
1/16 DIN
5
8 7 6 5 4 3 2 1
6 5 4 6 5 4 6 5 4 3 2 1 3 2 1
Refer to the Quick Start
Guide for assembly and
disassembly instructions.
Figure 2.3 Rear Panel Input Connections
Table 2.2 Rear Panel Connector
POW R AC/DC Power Connector: All models
INPUT In ut Connector:
All models PR (Process) / ST (Strain)
OUTPUT 1 Based on one of the following models:
Relay SPDT
Solid State Relay
Pulse
Analog Out ut (Voltage and Current)
OUTPUT 2 Based on one of the following models:
Relay SPDT
Solid State Relay
Pulse
OPTION Based on one of the following models:
RS-232C or RS-485 rogrammable
Excitation
6