Omron F300 User manual

F300 Visual Inspection System
(F300-C12E)
Specifications and Installation Manual
Produced April 1997

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Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.
DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers
to an OMRON product, regardless of whether or not it appears in the proper name of the product.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Important Indicates information of importance that, if not heeded, could result in damage to
the product, malfunction, or incorrect operation.
Note Indicates information of particular interest for efficient and convenient operation
of the product.
1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 1997
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis-
sion of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa-
tion contained in this publication.

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TABLE OF CONTENTS
vii
SECTION 1
System Overview and Configuration 1. . . . . . . . . . . . . . . .
1-1 System Components 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 System Configuration 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2
Specifications and Features 9. . . . . . . . . . . . . . . . . . . . . . . .
2-1 Required Units 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Expansion Units 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 F300 Camera Lenses 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3
Installation 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1 Installation Environment 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Base Unit Installation 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3 Mounting the Units 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 Power and Protective Conductor (Earth) Wiring 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5 System Setup 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4
Inspection, Maintenance, and Troubleshooting 61. . . . . . . .
4-1 Inspection 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Maintenance 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3 Troubleshooting 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix
A Comparison of New and Old Models 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revision History 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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About this Manual:
This manual describes the basic installation and specifications of Units used in F300 Visual Inspection
System and includes the sections described below.
Please read this manual completely and be sure you understand the information provided before attempt-
ing to install and operate an F300 Visual Inspection System.
Section 1 presents a brief introduction to the F300 Visual Inspection System, its required Units, and op-
tional Units. This section also includes examples of system configurations.
Section 2 describes the basic components and operational specifications of each Unit in the F300 Visual
Inspection System.
Section 3 describes operational, installation, and wiring requirements for the F300 Visual Inspection Sys-
tem.
Section 4 explains how to inspect and maintain the F300 Visual Inspection System and troubleshooting
procedures to follow should problems occur.
WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each
section in its entirety and be sure you understand the information provided in the section
and related sections before attempting any of the procedures or operations given.
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General Safety Precautions
The user must operate the product according to the performance specifications described in this
manual and the operation manuals.
Make sure that the ratings and performance characteristics of the product are sufficient for the sys-
tems, machines, and equipment, and be sure to provide the systems, machines, and equipment with
double safety mechanisms.
Heed the following cautions and warnings to prevent against injury or damage to the product.
WARNING Terminal Block Cover of the Power Supply Unit
To prevent electric shock after completing the connection of the Power Supply Unit, be sure
to cover the terminal block with the terminal protection cover (the cover and screw are
provided with the Unit) and fasten it using the plastic screw and the screw hole of the NC
terminal.
WARNING Earthing the Protective Conductor Terminal
To prevent electric shock, be sure to wire the protective conductor terminal to the protective
earth using a conductor at least 2-mm2(AWG14).
WARNING Memory Card Batteries
Do not short-circuits plus and minus battery terminals, attempt to charge batteries, take them
apart, deform them, or dispose of them in a fire.
Batteries can explode, leak, or combust.
WARNING Video Monitor
Do not open the back cover of the Video Monitor.
High-voltage parts inside may cause electric shock hazard.
CAUTION Hot Lights
Do not touch a fluorescent, halogen, or strobe light while the power is on or immediately after
power is turned off. These lights can become extremely hot. Install a shield or move the light
to a location where it can’t be touched accidentally.

xi
Important
1. External Power Source
In the case of supplying the following terminals with an external power source,
use a DC power supply with the safety extra-low voltage output.
•COM IN terminals of Terminal Block Units or Parallel I/O Units
•COM OUT terminals of Terminal Block Units or Parallel I/O Units
•COM terminals of Power Supply Units
2. Location
Do not install an F300 System in locations subject the following conditions:
•Temperatures outside 0°C to 50°C
•Condensation due to rapid temperature fluctuations
•Relative humidity outside 35% to 85% RH
•Corrosive or flammable gas
•High concentrations of dust, salt, or iron particles
•Direct vibration or shock
•Direct sunlight
•Water, oil, or chemicals fumes or spray
3. Installation
•Temperature Considerations:
Consider environmental factors and ease of operation and maintenance when
installing the F300 System in a control box.
The operational temperature range of the F300 System is 0°C to 50°C. Take
the following measures to maintain the F300 System in this range.
•Maintain a minimum of 50-mm clearance above and below the F300 Sys-
tem to improve air flow.
•Do not install the F300 System immediately above strong heat sources,
such as heaters, transformers, or large-capacity resistors.
•Provide a forced-air fan or air conditioning if the ambient temperature
exceeds 50°C.
ÇÇ
ÇÇ
ÇÇ
F300
Control box
Fan
Louver
•Operation and Maintenance Considerations:
Keep the F300 System away from high-voltage equipment and motors to
improve safety during operation and maintenance.

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•Noise Considerations:
Do not install the F300 System in a cabinet containing high-voltage equipment
or within 200 mm of power lines. Fully ground the mounting plate.
F300
200 mm min.
200 mm min.
Power cable
4. Power Wiring
•In order to avoid voltage drops, use power cables of at least 2 mm2(AWG14).
•To avoid interference from inductive noise, use twisted-pair cable.
•Wire the F300 power supply separately from other devices. In particular, wire it
separately from any inductive loads.
5. Protective Conductor (Earth) Wiring
To avoid damage to the equipment due to lighting surge, short-circuit the GR and
LG terminals using the short-circuiting bar (accessory).
To avoid damage to the equipment, do not share the protective ground wiring
with any other devices nor wire the protective conductor terminal to the metal
frame. Be sure to wire the protective conductor wiring of the equipment indepen-
dently.
6. Mounting Units
Be sure to turn off the power supply before mounting Units. Replacing or adding
a Unit while the power is turned on will result in damage to the Unit.
7. Connecting Cameras
•Don’t ground the camera case.
•Don’t remove the insulating attachment of the Camera.
•Don’t remove the ferrite core that is attached to the Camera Cable.
8. Securing a Monitor
•Don’t ground the monitor case.
•Make sure that there is no electrical conduction between the BNC terminals
and the metallic mounting face.
•Use plastic screws if the Unit is to be mounted on a metal surface.
9. Touching Uninsulated Parts
In order to protect the Units from electrostatic discharge, operators must dis-
charge static electricity from themselves before touching the uninsulated parts
of the signal lines in the terminal block and the connector. For example, a
grounded wrist strap can be used for the discharging.

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SECTION 1
System Overview and Configuration
This section presents a brief introduction to the F300 System, its required Units, and optional Units. It also includes examples
of system configurations.
1-1 System Components 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-1 Required Units 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-2 Optional Expansion Units 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 System Configuration 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2-1 Basic System 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2-2 Expanded System 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1SectionSystem Components
2
1-1 System Components
After receiving the F300 System, make sure that following Units are delivered as
ordered.
1-1-1 Required Units
The following Units are essential in the configuration of the F300 System. You
will need at least one of each type of Unit to construct an F300 System.
F300-BjBase Unit A Base Unit supplies power to other Units mounted on it, such as Camera I/F
Units and I/O Units. Base Units are available with either 3 slots or 5 slots. Either
can be used depending on System size.
A Base Unit with various Units mounted to it to form a functional entity is called a
Rack.
5-slot Base Unit (F300-B52)
Front Cover for 5-slot
Base Unit
3-slot Base Unit (F300-B32)
Front Cover for 3-slot
Base Unit
F300-Pjj Power Supply Unit
The Power Supply Unit converts 100 to 120 / 200 to 240 VAC power to DC power
for the Units mounted to the Base Unit.
The voltages set before shipping are as follows:
•F300-P2: 100 to 120 VAC
•F300-P2E: 200 to 240 VAC

1-1SectionSystem Components
3
F300-C12E/C11E IMP UnitThe IMP (Image Processing) Unit processes measurements.
F300-FM2 MMI Unit The MMI (Man-Machine Interface) Unit is used to connect the Console, the Vid-
eo Monitor, and memory cards.
F300-KP Console The Console is connected to the MMI Unit and is used to execute commands
and input settings.
F300-M09 Video Monitor (100 VAC)
The Video Monitor is required to set F300 data and programs, check images,
and display measurement results.
F309-VM Monitor Cable (2 m)
Note The F309-VM Monitor Cable incorporates a BNC
connector, via which NTSC-standard video signals
will be output to the Video Monitor.

1-1SectionSystem Components
4
F300-A2jjj Camera I/F Units
A Camera I/F Unit inputs video signals from a camera to the F300. Five types of
Camera I/F Unit are available to suit different applications. Two cameras can be
connected to each Camera I/F Unit. Order the lens separately.
F309-VSR2
Camera Cable
(5 m)
Camera
Unit Input Model Camera Camera Cable
Camera I/F Unit Normal F300-A20 F300-S Camera
F200-S Camera F309-VSR2 (5 m)
Normal, simultaneously F300-A22S F300-S Camera
Shutter F300-A20R F300-S2R Shutter Camera
F300 S3DR Sh C
Shutter, simultaneously F300-A22RS F300-S3DR Shutter Camera
Frame shutter F300-A23RS F300-S4R Frame Shutter Camera
1-1-2 Optional Expansion Units
Expansion Units are optional and are available to further extend the capabilities
of the F300 System.
I/O Units I/O Units can be used to input measurement commands from external devices
and to output results. Select the Unit to suit the application from the Terminal
Block Unit, Parallel I/O Unit, or RS-232C I/F Unit.
F300-E2
RS-232C
I/F Unit
F300-DC2
Parallel I/O
Unit
F300-D2
Terminal
Block Unit
F309-VR
RS-232C Cable
(25-pin connector, 5 m)
Note Both the Terminal Block Unit and Parallel I/O Unit are identified as I/O Unit
(F300-D2) and I/O Unit (F300-DC2) on the actual units.
Unit No. of I/O Cable Application
F300-D2
Terminal Block Unit Inputs: 8 Outputs: 8 None Connect to a programmable controller or
other device to input measurement
F300-DC2
Parallel I/O Unit Inputs: 8 Outputs: 32 50P L connector (included with Unit)
o e de ce o pu easu e e
commands and output measurement
results.
F300-E2
RS-232C I/F Unit RS-232C interface: 2 channels F309-VR (25-pin connector, 5 m). If the connector is
different. Refer to 2-2-5
F300-E2 RS-232C I/F Unit
for cable connections in
detail.
Connect to a computer or other device
equipped with an RS-232C interface to
input measurement commands and output
measurement results.

1-1SectionSystem Components
5
F300-FS Strobe I/F Unit The Strobe Unit flashes the external strobe in synchronization with the image-in-
put signal. Up to four Strobes can be connected to each Strobe Unit.
F309-FS
Strobe cable (2 m)
The following Strobes can be connected to the Strobe Unit.
F300-L12E OVL Unit The F300 can be operated using the OMRON Visual Language (OVL). Com-
mands and data are input from a special keyboard connected to an OVL Unit.
F300-L12E
OVL Unit F300-K Keyboard
F300-G Dummy Unit A Dummy Unit can be inserted into empty slots to improve external appearance,
protect connectors, and maintain the strength of the Rack.

1-2SectionSystem Configuration
6
1-2 System Configuration
1-2-1 Basic System A basic F300 System is shown below.
F300-P2/P2E
Power Supply Unit
F300-C12E/C11E
IMP Unit F300-A2jjj
Camera I/F Unit
F300-S
Camera
F300-KP
Console
F300-M09
Video Monitor
(100 VAC)
F300-FM2
MMI Unit

1-2SectionSystem Configuration
7
1-2-2 Expanded System
F300-A2jjj
Camera I/F Unit
F300-C12E/C11E
IMP Unit
F300-FS
Strobe I/F Unit
F300P2/P2E
Power Supply Unit
F309-VSR2
Camera Cable
F300-D2
Terminal Block Unit
F300-N256/N512/N2M
Memory Card
Stores scene data, system data,
and OVL programs.
F300-KP
Console
F309-VM
Monitor Cable
F300-S, F200-S
Camera
F300-S2R/S3DR
Shutter Camera
F300-S4R
Frame Shutter Camera F300-M09
Video Monitor
(100 VAC)
F309-VR
RS-232C Cable Personal computer
Strobe
F309-VFS
Strobe Cable
F300-K
Keyboard
Data input and all settings are possible from the keyboard
via the OVL Unit, as well as from the Console.
F300-L12E
OVL Unit
F300-E2
RS-232C I/F Unit
MMI Unit
F300-FM2
Note 25-pin connector
F300-B52/
F300-B32
Base Unit

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SECTION 2
Specifications and Features
This section describes the basic components and operational specifications of each Unit in a F300 System.
2-1 Required Units 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-1 F300-B52/-B32 Base Unit 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-2 F300-P2/P2E Power Supply Unit 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-3 F300-C12E/C11E IMP Unit 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-4 F300-FM2 MMI Unit 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-5 F300-KP Console 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-6 F300-M09 Video Monitor 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-7 F300-A2jjj Camera I/F Units 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-8 F300-S Camera 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-9 F200-S Camera 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-10 F300-S2R Shutter Camera 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-11 F300-S3DR Shutter Camera 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-12 F300-S4R Shutter Camera 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Expansion Units 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-1 F300-FS Strobe I/F Unit 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-2 F300-L12E OVL Unit 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-3 F300-D2 Terminal Block Unit 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-4 F300-DC2 Parallel I/O Unit 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-5 F300-E2 RS-232C I/F Unit 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-6 F300-G Dummy Unit 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 F300 Camera Lenses 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-1 Types of Lens 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-2 Optical Charts 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-3 CCTV Lens, Field of Vision and Mounting Distance 38. . . . . . . . . . . . . . . . . . . . . .
2-3-4 Magnification Lens, Field of Vision and Working Distance 40. . . . . . . . . . . . . . . . .
2-3-5 Extension Tubes 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-6 Teleconverter 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1SectionRequired Units
10
2-1 Required Units
One or more of each of the following types of Unit is required in any F300 Sys-
tem.
2-1-1 F300-B52/-B32 Base Unit
The F300-B32 and F300-B52 Base Unit provide hardware slots sharing a com-
mon bus line on which all Units are mounted and connected.
Components The following illustrations show the essential components of the F300-B32 and
F300-B52 Base Unit.
3-slot Base Unit (F300-B32)
Power
connector IMP connector I/O bus connector
Handle
Mounting hole
Camera bus connector
MMI connector
5-slot Base Unit (F300-B52)
Power
connector IMP connector I/O bus connector
Handle
Mounting hole
Camera bus connector
MMI connector

2-1SectionRequired Units
11
Dimensions and Weight The following diagrams provide the weight, external dimensions, and mounting
hole dimensions for the F300-B32 and -B52 Base Unit. Unless otherwise noted,
all values are in millimeters (mm).
F300-B32 3-slot Base Unit
Weight: approx. 2.7 kg
480
247
152.7
37.2
Unit
F300-B52 5-slot Base Unit
Weight: approx. 2.3 kg
410
247
152.7
37.2
Unit
Mounting Hole Dimensions
5-slot Base Unit (F300-B52)
480
247
460±0.2
225±0.2
Four, M5 holes
3-slot Base Unit (F300-B32)
410
247
390±0.2
225±0.2
Four, M5 holes

2-1SectionRequired Units
12
Base Unit Mounting Hole Shape
12
6.5
6
2-1-2 F300-P2/P2E Power Supply Unit
The Power Supply Unit takes in AC power supplied to the F300 and converts it to
DC power for each unit. The following illustration shows the essential compo-
nents of the F300-P2/P2E Power Supply Unit.
Components
Power indicator
Terminal block
Fuse holder cap
Power switch
Specifications
General Specifications (All F300 Units)
Item F300-P2 F300-P2E
Supply voltage 100 to 120 VAC 200 to 240 VAC
Supply frequency 50/60 Hz
Insulation 20 MΩmin. between all AC external terminals and GR terminal (at 500 VDC)
Dielectric strength 1,500 VAC, 50/60 Hz for 1 minute between all AC external terminals and GR terminal;
detected current: 10 mA max.
Noise resistance 1500 Vp-p; pulse width: 1 µs; rising time: 1 ns (pulse)
Vibration resistance 10 to 150 Hz with 0.15-mm single amplitude
Shock resistance 20G (196 m/s2)
Ambient temperature 0°C to 50°C
Ambient humidity 35% to 85% RH (no condensation)
Ambient environment No corrosive gases
Storage temperature –25°C to 65°C
Protection class Class I (with protective conductor terminal)
Degree of protection IP20 (in-panel)
Environmental conditions
according to IEC1010-1 Indoor use
Maximum altitude of 2,000 m
Supply voltage fluctuations of ±10% of the rated voltage
Installation category II
Pollution degree 2