Omron G9SP Series User manual

Safety Controller
G9SP
Easy programming for complex safety
control
• Stand-alone Safety Controller for small and mid-sized
machinery
•Three types of CPU with different I/O size to suit the application
•Four types of Expansion I/O Units for hard-wired diagnosis or
standard signals
•Clear diagnosis and monitoring via Ethernet (Omron FINS
protocol), EtherNet/IP, or serial (RS-232) connection
•Various kinds of safety devices directly connectable like non-
contact switches and safety mats
•Easy design, verification, standardization and reusage of safety
control by unique programming software
•ISO 13849-1 (PLe/Category 4), IEC61508 (SIL3) certified
Example of the system configuration
Windows and Windows Vista are either registered trademarks or trademarks of Microsoft Corporation in the United Status and/or other countries.
Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
The product photographs and figures that are used in this catalog may vary somewhat from the actual products.
Refer to "Safety Precautions" on page 15.
For the most recent information on models that have been certified
for safety standards, refer to your OMRON website.
Expansion I/O Unit
G9SP Series
PC
Peripheral Tool
G9SP Configurator
WS02-G9SP@@@ USB Cable
Memory Cassette
CP1W-ME05M
G9SP-N@@@ CP1W-20EDT/EDT1
CP1W-32ET/ET1
Expandable up to 2 Units
CP1W-CN811
G9SP Series
Expansion I/O Unit
I/O Connecting Cable
When the Units are distantly-positioned
such as one above the other layout
1
NB-Series HMI
Programmable Terminals
RS-232C
Option Board
CP1W-CIF01
or
RS-232C
RS-232C or
Ethernet Communication
Standard PLC
CP1W-CIF41
(Ver. 2.0 or later)
Ethernet
Option Board
or
CM-EIP-1
(82611-0010)
EtherNet/IP
Option Board

G9SP
Ordering Information
G9SP Series
Expansion I/O Unit (for standard machine control)
Note: CP1W-CN811 I/O Connecting Cable is available.
Refer to the Datasheet of CP1H Programmable Controller (Cat. No. P080-E1) for details.
I/O Connecting Cable
Note: An I/O Connecting Cable (approx. 6 cm) for alongside setting is included in the Expansion I/O Unit package.
Note: Administrator rights are required for installation.
Version Information
The combinations that can be used of the unit versions of the G9SP series and the version of Configurator.
Name Number of I/O
Unit
version
Model
Safety inputs Test outputs Safety outputs Standard outputs
Safety Controller
10 4 Solid-state outputs: 4 4
Ver.2.0
G9SP-N10S
10 6 Solid-state outputs: 16 - G9SP-N10D
20 6 Solid-state outputs: 8 - G9SP-N20S
Name Type Number of I/O Model
Inputs Outputs
Expansion
I/O Unit
Sinking type 12 Solid-state outputs: 8 CP1W-20EDT
Sourcing type CP1W-20EDT1
Sinking type - Solid-state outputs: 32 CP1W-32ET
Sourcing type CP1W-32ET1
Name Specifications Model
I/O Connecting
Cable
80 cm
(for the distantly-positioned units connection) CP1W-CN811
Name Media Applicable OS Model
G9SP
Configurator
Setup Disk (CD-ROM: 1 license) Windows XP Service Pack 3 (32-bit edition)
Windows Vista Service Pack 2 (32-bit edition,
64-bit edition)
Windows 7 (32-bit edition, 64-bit edition)
Windows 8 (32-bit edition, 64-bit edition)
Windows 8.1 (32-bit edition, 64-bit edition)
Windows 10 (32-bit edition, 64-bit edition)
WS02-G9SP01-V@
Setup Disk (CD-ROM: 10 licenses) WS02-G9SP10-V@
Setup Disk (CD-ROM: 50 licenses) WS02-G9SP50-V@
Setup Disk (CD-ROM: Site license) WS02-G9SPXX-V@
G9SP series G9SP Configurator
Unit version Ver.1.
@ Ver.1. @ Ver.2.00
Unit version Ver.2.0 --- Ver.2.00
Configurator
Option Unit
Name Model
RS-232C Option Board CP1W-CIF01
Ethernet Option Board (Unit Ver. 2.0 or later) CP1W-CIF41
Memory Cassette CP1W-ME05M
EtherNet/IP Option Board (Model CM-EIP-1) 82611-0010
Note: Refer to the Datasheet of CP1H Programmable Controller (Cat. No. P080-E1) for details.
2

G9SP
Function Support by Unit Version of G9SP
Serial communication speed
*The baud rate can be set to 115,200 bps with turning on the DIP swith pin 3.
Connectivity with OMRON safety input devices
Programmable Terminal NB series
Programmable Terminals
Software
*NB-Designer version 1.32 or later can be used with G9SP.
For detail, refer to the NB Series catalog (Cat. No. V412-E1).
Item Unit Version
Ver.1. @ Ver.2.0
Communications protocol No-protocol
Communication speed 9,600 bps 9,600 bps
115,200 bps *
Transmission disutance max.15 m max.15 m
(With a baud rate of 115,200 bps: max.3 m)
Data length 8 bits
Parity Even
Stop bits 1 bit
Item Unit Version
Ver.1. @ Ver.2.0
Single-beam Safety Sensor
E3ZS, E3FS max.1 unit G9SP-N10D/N20S: max.6 units G9SP-N10S : max.4 units
Non-contact Door Switche
D40A, D40Z
G9SP-N10D/N20S: max.30 units
G9SP-N10S : max.15 units
Safety Mat
UM max.12 units
Product name Specifications Model
NB3Q
3.5 inch, TFT LCD, Color, 320 ×240 dots NB3Q-TW00B
3.5 inch, TFT LCD, Color, 320 ×240 dots,
USB Host, Ethernet NB3Q-TW01B
NB5Q
5.6 inch, TFT LCD, Color, 320 ×234 dots NB5Q-TW00B
5.6 inch, TFT LCD, Color, 320 ×234 dots,
USB Host, Ethernet NB5Q-TW01B
NB7W
7 inch, TFT LCD, Color, 800 ×480 dots NB7W-TW00B
7 inch, TFT LCD, Color, 800 ×480 dots,
USB Host, Ethernet NB7W-TW01B
NB10W 10.1 inch, TFT LCD, Color, 800 ×480 dots,
USB Host, Ethernet NB10W-TW01B
Product name Specifications
Support Software for NB Series
NB-Designer *
Supported Operating Systems:
Windows 10, Windows 8.1, Windows 8, Windows 7, Windows Vista ,
Windows XP (SP3 or higher).
Note: Note: Except for Windows XP 64-bit version
Download from Omron's regional websites.
®
3

G9SP
Specifications (Refer to Instruction Manual and Users Manual for details.)
G9SP Series
General Specifications
*Not including the current consumption of external devices.
Safety Input Specifications
Test Output Specifications
*1. Connection to OMRON D40A/D40Z Non-contact Door Switch is possible.
*2. With the Muting Lamp Output (open circuit detection)
Safety Output Specifications
*1. Total current for So0 to So3 and So4 to So7
*2. Total current for So0 to So3, So4 to So7, So8 to So11 and So12 to So15
Note: When a safety output is set as a pulse output, make sure that
the connected devices do not malfunction due to the OFF pulse
(pulse width: 640 μs).
Standard Output Specifications (G9SP-N10S)
Power supply voltage 24 VDC (20.4 to 26.4 VDC -15% +10%)
Current consumption *
G9SP-N10S: 400 mA (V1: 300 mA, V2: 100 mA)
G9SP-N10D: 500 mA (V1: 300 mA, V2: 200 mA)
G9SP-N20S: 500 mA (V1: 400 mA, V2: 100 mA)
Isolation class Class III (SELV)
Overvoltage category II
Noise immunity Conforms to IEC61131-2
Vibration resistance 5 to 8.4 Hz: 3.5 mm, 8.4 to 150 Hz: 9.8 m/s2
Shock resistance 147 m/s2: 11 ms
Mounting DIN track mounting (IEC60715 TH35-7.5/TH35-15) or M4 screws
Ambient operating temperature 0 to +55°C
Ambient operating humidity 10% to 90% (with no condensation)
Ambient storage temperature -20°C to +75°C
Atmosphere No corrosive gas
Operating altitude 2,000 m max.
Pollution degree Pollution degree 2
Degree of protection IP20 except terminal blocks
Terminal screws M3 self-rising screws
Item Model G9SP-N10S G9SP-N10D G9SP-N20S
Safety inputs 10 10 20
Safety outputs 4168
Test outputs 466
Standard outputs 4--
Weight 290 g max. 440 g max. 430 g max.
Input type Sinking inputs (PNP)
Input current 6 mA
ON voltage 11 VDC min. (between each input terminal and
G1)
OFF voltage 5 VDC max. (between each input terminal and
G1)
OFF current 1 mA max.
Output type Sourcing outputs (PNP)
Rated Output
Current
G9SP-N10S
T0, T1 : 60 mA max.
T2 : 30 mA max. *1
T3 : 300 mA max. *2
T0-2 total : 60 mA max.
G9SP-N10D
T0, T1, T2 : 60 mA max.
T3 : 300 mA max. *2
T4, T5 : 30 mA max. *1
Total of T0-2 and T4-5 : 60 mA max.
G9SP-N20S
T0, T1, T2 : 100 mA max.
T3 : 300 mA max. *2
T4, T5 : 30 mA max. *1
Total of T0-2 and T4-5 : 120 mA max.
ON residual
voltage 1.8 V max. (between each output terminal and V1)
Leakage current 0.1 mA max.
Output type Sourcing outputs (PNP)
Rated output
current
0.8 A max./output
1.6 A max./4 outputs (G9SP-N10S/-N20S) *1
1.2 A max./4 outputs (G9SP-N10D) *2
ON residual
voltage 1.2 V max. (between each output terminal and V2)
OFF residual
voltage 2 V max.
Leakage current 0.1 mA max.
Output type Sourcing outputs (PNP)
ON residual
voltage 1.5 V max. (between each output terminal and V2)
Rated output
current 100 mA max.
4

G9SP
Configurator
System Requirements
The following system is required to operate the G9SP Configurator WS02-G9SP@@@. Make sure your system provides the following conditions
and has the necessary components.
Certified Standards
*The G9SP-series Controller (version 1.1 or later) and the Expansion I/O Units have been certified for the KOSHA S Mark.
Item Description
CD-ROM or DVDROM drive One or more
Supported operating systems
Windows XP Service Pack 3 (32-bit edition)
Windows Vista Service Pack 2 (32-bit edition, 64-bit edition)
Windows 7 (32-bit edition, 64-bit edition)
Windows 8 (32-bit edition, 64-bit edition)
Windows 8.1 (32-bit edition, 64-bit edition)
Windows 10 (32-bit edition, 64-bit edition)
Note: Administrator rights are required for installation.
CPU Computer with a processor that is recommended by Microsoft Corporation.
RAM Memory capacity that is recommended by Microsoft Corporation
Required hard disk space 200 MB min.
Display High-luminance display of SVGA (800 ×600) min.
With 256 colors min.
Connection port to Controller USB port
Certifying body Standard
TÜV
Rheinland
EN ISO 13849-1
EN ISO 13849-2
IEC 61508 parts 1-7
EN 62061
IEC 61131-2
EN ISO 13850
EN 60204-1
EN 61000-6-2
EN 61000-6-4
NFPA 79
ANSI RIA R15.06
ANSI B11.19
ANSI/UL 1998
UL UL508
CSA22.2 No.142
KOSHA S Mark *
5

G9SP
Expansion I/O Unit
Input Specifications (CP1W-20EDT/20EDT1)
*ON/OFF delay represents the hardware delay time.
Output Specifications (Transistor outputs: sinking/sourcing type)
*1. A maximum of 0.9 A per common can be switched at an ambient temperature of 50°C.
*2. User cannot replace fuses. Replace the unit if a fuse blows due to short circuit, etc.
Item Specifications
Input voltage 24 VDC, +10%, -15%
Input impedance 4.7 kΩ
Input current 5 mA TYP
ON voltage 14.4 VDC min.
OFF voltage 5.0 VDC max.
ON delay 1 ms max. *
OFF delay 1 ms max. *
Circuit configuration
Item Specifications
CP1W-20EDT/EDT1 CP1W-32ET/32ET1
Maximum switching capacity *1
24 VDC
+10%, -5%
0.3 A/output
4.5 to 30 VDC
0.3 A/output
0.9 A/common
1.8 A/unit
0.9 A/common
7.2 A/unit
Leakage current 0.1 mA max. 0.1 mA max.
Residual voltage 1.5 V max. 1.5 V max.
ON delay 0.1 ms max. 0.1 ms max.
OFF delay 1 ms max.
24 VDC, +10%, -5%, when 5 to 300 mA
1 ms max.
24 VDC, +10%, -5%, when 5 to 300 mA
Maximum number of outputs for
simultaneous ON 8 outputs (100% load) 24 outputs (75% load)
Fuse *21/common
Circuit configuration
Sinking type (CP1W-20EDT, CP1W-32ET) Sourcing type (CP1W-20EDT1, CP1W-32ET1)
IN
IN
COM
4.7 k
Input display LED
Internal circuits
750
OUT
L
L
OUT
COM(-)
24 VDC/
4.5 to 30
VDC
Output display LED
Internal
circuits
COM (+)
OUT
OUT
L
L
24 VDC/
4.5 to 30
VDC
Output display LED
Internal
circuits
0.9
0.8
50 55
Ambient temperature
(A)
(°C)
Common total current
0
6

G9SP
Option Unit
RS-232C Option Board (CP1W-CIF01)
Communication Specifications
Ethernet Option Board (CP1W-CIF41 unit ver. 2.0 or later)
Ethernet Communication Specifications
Item Specifications
Connection method D-SUB 9P (female)
Maximum transmission distance With a baud rate of 9,600 bps: 15m
With a baud rate of 115,200 bps: 3m
Communication protocol No-protocol
Maximum data length Refer to the Users Manual for details.
Communication settings Baud rate 9,600 or 115,200 bps (unit version 2.0 or later)
Item Specifications
Name CP Series Ethernet Option Board
Model CP1W-CIF41
Type 100 BASE-TX (applicable as a 10 BASE-T)
Transmission
specifications
Media access method CSMA/CD
Modulation method Baseband
Transmission path
type Star form
Baud rate 100 Mbps (100 BASE-TX) 10 Mbps (10 BASE-T)
Internal transmission speed between G9SP and Ethernet Option Board is of 115.2 kbps.
Transmission media
Unshielded twisted-pair (UDP) cable
Categories: 5, 5e
Shielded twisted-pair (STP) cable
Categories: 100 Ωat 5, 5e
Unshielded twisted-pair (UDP) cable
Categories: 3, 4, 5, 5e
Shielded twisted-pair (STP) cable
Categories: 100 Ωat 3, 4, 5, 5e
Transmission distance 100 m (distance between hub and node)
Number of cascade-
connectable units No limit when a switching hub is used.
Weight 23 g max.
Dimensions 36.4 (W) x 36.4 (H) x 28.2 (D) mm
Communications protocol EtherNet/IP
Type 100 BASE-TX (See note)
Transmission
specifications
Media access method CSMA/CD
Modulation method Baseband
Transmission path type Star form
Baud rate 100 Mbps (100 BASE-TX)
Transmission media Shielded twisted-pair (STP) cable
Categories: 100 Ω at 5, 5e or higher
Transmission distance 100 m (distance between hub and node)
Number of cascade-
connectable units No limit when a switching hub is used.
Note: If tag data links are being used, use 100 BASE-TX.
EtherNet/IP Communication Option Board (Model CM-EIP-1, Part Number 82611-0010)
Communication Specifications
7

G9SP
Functions (Refer to the Instructions Reference Manual (Cat. No. Z923-E1) for details.)
Function Blocks
Logic Functions
Timer/Counter Functions
Function Block
Name Notation on Function List Icon Details
NOT NOT Outputs the logical complement of the input condition.
AND AND Outputs the logical AND of the input conditions.
OR OR Outputs the logical OR of the input conditions.
NAND NAND Outputs the logical NAND of the input conditions.
NOR NOR Outputs the logical NOR of the input conditions.
Exclusive OR EXOR Outputs the exclusive OR of the input conditions.
Exclusive NOR EXNOR Outputs the exclusive NOR of the input conditions.
RS-FF
(Reset
Set Flip-Flop)
RS-FF When the input signal turns ON, RS-FF holds the ON status in the
function block and continuously connects to the output.
Comparator Comparator Compares the input signals to the set value and turns ON the output
if they match.
Comparator 2 Comparator2 Compares the input signals to the set value and outputs the
comparison result.
Function Block
Name Notation on Function List Icon Details
Off-Delay Timer Off-Delay Timer Operates an OFF-delay timer.
On-Delay Timer On-Delay Timer Operates an ON-delay timer.
Pulse Generator Pulse Generator Cyclically outputs ON/OFF pulses on the Output Enable while the
input signal is ON.
Counter Counter Counts the number of input signals and turns ON the output when
the count reaches the specified number.
Up-Down Counter Up-Down
Counter
Increments the counter on the leading edge of an up count input
and decrements the counter on the leading edge of a down count
input.
Serial-Parallel
Converter
Serial-Parallel
Converter Counts the number of input signals and outputs the count value.
8

G9SP
Safety Device Function Blocks
Reset and Restart Function Blocks
Connector Function Blocks
Function Block
Name Notation on Function List Icon Details
External Device
Monitoring EDM
Evaluates the input signal and external device status and sends a
safety output to the external device. This function block is used to
detect fused contacts or external wiring problems (disconnected
lines) for safety relays, contactors, and other safety devices.
Enable Switch
Monitoring Enable Switch Monitors the status of an Enable Switch device.
Emergency Stop
Switch Monitoring E-Stop Monitors the status of an Emergency Stop Switch.
Light Curtain
Monitoring
Light Curtain
Monitoring Monitors the input signal from a Safety Light Curtain.
Muting Muting Temporarily disables the input signals for a Light Curtain when the
muting signal is detected.
Safety Gate
Monitoring Safety Gate Monitoring
Monitors the status of a safety door (Safety-door Switch or Safety
Limit Switch). This function block can be used to set function tests
for Safety Category 2.
Two Hand Controller Two Hand Controller Monitors the status of a Two-hand Switch.
User Mode Switch
Monitoring User Mode Switch Monitors the operating mode switch for a user system or device.
Redundant Input
Monitoring Redundant Input Monitors for discrepancies in two input signals.
Single Beam Safety
Sensor
Single Beam
Safety Sensor
Monitors the input signal of an OMRON E3ZS/E3FS Single-beam
Safety Sensor.
Non-Contact Door
Switch Monitoring
Non-Contact
Door Switch Monitors an OMRON D40A/D40Z Non-contact Door Switch.
Safety Mat Monitoring Safety Mat Monitors an OMRON UM Safety Mat.
Function Block
Name Notation on Function List Icon Details
Reset Reset
Outputs ON if the reset signal is correctly input while the input
condition is ON. This function block can be used to prevent
equipment from starting automatically.
Restart Restart Performs the same operation as a Reset function block. The icon is
different.
Function Block
Name Notation on Function List Icon Details
Multi Connector Multi Connector Outputs the status of the input signals.
Routing Routing Distributes an input signal to multiple signals.
9

G9SP
Wiring
Terminal Arrangement
G9SP-N10S
G9SP-N10D
G9SP-N20S
Internal Circuits and Wiring Example
I/O Wiring Example: Emergency Stop (Dual Channel) with Manual Reset
NC
NC NC
Si0
Si1
O0
Si2
Si3
Si4
Si5
Si6
Si7
Si8
Si9
V2
V1 G1
So1
So2
So3
T0
T1 T3
To p
(17 pin)
Bottom
(14 pin) G2
So0
NC
NC
O1
O2
O3
T2
To p
(24 pin)
Bottom
(19 pin)
NC NCSi0
So8
Si1
So9
Si2
So10
Si3
So11
Si4
So12
Si5
So13
Si6
So14
Si7
So15
Si8
Si9
V2
V1 G1
So1
So2
So3
NC
NC
T0
So7
So4
So5
So6
T1
G2
So0NC
NC
NC
T2
T3
T4
T5
To p
(24 pin)
Bottom
(19 pin)
NC
NC
NCSi0
Si1
Si2
Si3
Si4
Si5
Si6
Si7
Si8
Si9
Si10
Si11
Si12
Si13
Si14
Si15
Si16
Si17
Si18
V2
V1 G1
T0
T1
T2
Si19
So0
G2 So1
So2
So3
So4
So5
So6
So7
NC
NC T3
T4
T5
Terminals Function
V1/G1 Power supply terminals for Internal/Input circuits
(24 VDC)
V2/G2 Power supply terminals for output circuits (24 VDC)
NC Not used (Do not connect.)
Si0 - Si19 Safety input terminals
T0 - T5 Test output terminals
So0 - So15 Safety output terminals
O0 - O3 Standard output terminals
D+
D-
USB
Internal
circuits
24 VDC
V1
G1
Si0
Si19
T0
T5
V2
G2
So0
So7
O0
O3
L
L
L
L
Te s t
output
circuit
Safety
input
circuit
Standard
output
circuit
Safety
output
circuit
24 VDC
V1
V2
G1
G2
Si0
So0
Si1
So1 T1 T2 T3
Si2 Si3
KM1-NC
KM2-NC
KM1 KM2
Reset
Estop
M
KM1
KM2
G9SP
T0
10