Omron SYSDRIVE 3G3FV CE Series User manual

INSTALLATION MANUAL
(EC Directives Models)
SYSDRIVE 3G3FV-j-CE/3G3HV-j-CE
Cat. No. I520-E1-1
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : [phone] - Fax : [phone] - Web : http: www.audin.fr - Email : [email protected]

Thank you for choosing this SYSDRIVE 3G3FV-j-CE/EF3HV-j-CE (EC Directives
Models). This Installation Manual describes procedures for installing and wiring the
SYSDRIVE 3G3FV-j-CE/EF3HV-j-CE (EC Directives Models).
Please read this manual thoroughly and handle and operate the product with care. For
details about parameter settings required for operation, troubleshooting, and inspection
methods, please refer to the User’s Manual prepared for each series.
NOTICE
1. This manual describes the functions of the product and relations with other prod-
ucts. You should assume that anything not described in this manual is not possible.
2. Although care has been given in documenting the product, please contact your
OMRON representative if you have any suggestions on improving this manual.
3. The product contains potentially dangerous parts under the cover. Do not attempt
to open the cover under any circumstances. Doing so may result in injury or death
and may damage the product. Never attempt to repair or disassemble the product.
4. We recommend that you add the following precautions to any instruction manuals
you prepare for the system into which the product is being installed.
SPrecautions on the dangers of high-voltage equipment.
SPrecautions on touching the terminals of the product even after power has been
turned off. (These terminals are live even with the power turned off.)
5. Specifications and functions may be changed without notice in order to improve
product performance.
Items to Check when Unpacking
Check the following items when removing the product from the package:
SHas the correct product been delivered (i.e., the correct model number and speci-
fications)? Check the nameplate as shown below.
SHas the product been damaged in shipping?
SAre any screws or bolts loose?
Inverter model
Input specification
Output specification
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : [phone] - Fax : [phone] - Web : http: www.audin.fr - Email : [email protected]

!
!
!
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified
operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Al-
ways heed the information provided with them. Failure to heed precautions can result in inju-
ry to people or damage to the product.
DANGER Indicates information that, if not heeded, is likely to result in loss of life or serious
injury.
WARNING Indicates information that, if not heeded, could possibly result in loss of life or serious
injury.
Caution Indicates information that, if not heeded, could result in relatively serious or minor
injury, damage to the product, or faulty operation.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit”is also capitalized when
it refers to an OMRON product, regardless of whether or not it appears in the proper name
of the product.
The abbreviation “Ch,”which appears in some displays and on some OMRON products, of-
ten means “word”and is abbreviated “Wd”in documentation in this sense.
The abbreviation “PC”means Programmable Controller and is not used as an abbreviation
for anything else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different
types of information.
Note Indicates information of particular interest for efficient and convenient operation of the product.
OMRON, 1997
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
OMRON is constantly striving to improve its high-quality products, the information contained in this manual
is subject to change without notice. Every precaution has been taken in the preparation of this manual. Never-
theless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for dam-
ages resulting from the use of the information contained in this publication.
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : [phone] - Fax : [phone] - Web : http: www.audin.fr - Email : [email protected]

Warning Label
A warning label is attached to the product as shown in the following illustration. Be sure to
observe the precautionary items specified on the label.
Warning label
Contents of Warning Label
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : [phone] - Fax : [phone] - Web : http: www.audin.fr - Email : [email protected]

Table of Contents
Chapter 1. Introduction 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 Function 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 Nomenclature 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2. Installation 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1 Mounting 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-1 Dimensions 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-2 Installation Conditions 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Wiring 2-9................................................................. . . .
2-2-1 Removing and Mounting the Front Cover 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-2 Terminals 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-3 Standard Connection Diagram 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-4 Wiring Around the Main Circuit 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-5 Wiring Control Circuit Terminals 2-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3. Specifications 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1 Inverter Specifications 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Input Noise Filter Specification 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index I-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revision History R-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : [phone] - Fax : [phone] - Web : http: www.audin.fr - Email : [email protected]

Chapter 1
Introduction
1-1 Function
1-2 Nomenclature
1
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : [phone] - Fax : [phone] - Web : http: www.audin.fr - Email : [email protected]

1-2
1-1 Function
HSYSDRIVE 3G3FV-j-CE/3G3HV-j-CE (EC Directives) Inverter Models
•SYSDRIVE Inverter models include the 3G3FV Series and 3G3HV Series that conform to the CE
mark.
•The maximum applied motor capacity ranges from 0.4 kW to 160 kW (18 models).
D3G3FV Series
Voltage class Protective structure Maximum applied motor capacity Model
400-V class NEMA1 type 0.4 kW 3G3FV-A4004-CE
(3-phase) 0.75 kW 3G3FV-A4007-CE
1.5 kW 3G3FV-A4015-CE
2.2 kW 3G3FV-A4022-CE
3.7 kW 3G3FV-A4037-CE
5.5 kW 3G3FV-A4055-CE
7.5 kW 3G3FV-A4075-CE
11 kW 3G3FV-A4110-CE
15 kW 3G3FV-A4150-CE
Open chassis type 18.5 kW 3G3FV-B4185-CE
22 kW 3G3FV-B4220-CE
30 kW 3G3FV-B4300-CE
37 kW 3G3FV-B4370-CE
45 kW 3G3FV-B4450-CE
55 kW 3G3FV-B4550-CE
75 kW 3G3FV-B4750-CE
110 kW 3G3FV-B411K-CE
160 kW 3G3FV-B416K-CE
Introduction Chapter 1
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : [phone] - Fax : [phone] - Web : http: www.audin.fr - Email : [email protected]

1-3
D3G3HV Series
Voltage class Protective structure Maximum applied motor capacity Model
200-V class NEMA1 type 0.4 kW 3G3HV-AB004-CE
(single phase) 0.75 kW 3G3HV-AB007-CE
1.5 kW 3G3HV-AB015-CE
2.2 kW 3G3HV-AB022-CE
3.7 kW 3G3HV-AB037-CE
400-V class NEMA1 type 0.4 kW 3G3HV-A4004-CE
(3-phase) 0.75 kW 3G3HV-A4007-CE
1.5 kW 3G3HV-A4015-CE
2.2 kW 3G3HV-A4022-CE
3.7 kW 3G3HV-A4037-CE
5.5 kW 3G3HV-A4055-CE
7.5 kW 3G3HV-A4075-CE
11 kW 3G3HV-A4110-CE
15 kW 3G3HV-A4150-CE
Open chassis type 18.5 kW 3G3HV-B4185-CE
22 kW 3G3HV-B4220-CE
30 kW 3G3HV-B4300-CE
37 kW 3G3HV-B4370-CE
45 kW 3G3HV-B4450-CE
55 kW 3G3HV-B4550-CE
75 kW 3G3HV-B4750-CE
110 kW 3G3HV-B411K-CE
160 kW 3G3HV-B416K-CE
HConformance to the LVD (Low-voltage Directives) and EMC Directives
The SYSDRIVE CE models conform to the LVD (prEN50178) and the EMC (EN50081-2, EN50082-2)
Directives.
However, when the product is built into a unit, the connected switches, optional items, or motors may not
satisfy these standards. In such a case, either use components that meet the standards or take ap-
propriate countermeasures such as providing surge killers or other noise prevention devices.
HConformance Conditions
There are several conditions that must be satisfied for this Inverter to conform to the LVD and EMC
Directives. To satisfy the standards, meet the instructions in this manual for the following installation
conditions. If the Inverters are used beyond the conditions specified here, final confirmation must be
made on the overall units.
•Installation of noise filters.
•Shield stranded cables must be used for input and output cables.
Limitations on the lengths of cables.
•Installation of metallic ground plates.
•Installation of recommended fuses on the input side.
Introduction Chapter 1
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : [phone] - Fax : [phone] - Web : http: www.audin.fr - Email : [email protected]

1-4
HOther Functions
Although this manual describes the installation methods for conforming to the LVD and EMC Directives,
it does not describe the standard functions of the Inverter. For details, please refer to the User’s Manual
for each Series.
•3G3FV Series: SYSDRIVE 3G3FV High-function General-purpose Inverter (I516-E1)
•3G3HV Series: SYSDRIVE 3G3HV High-capacity General-purpose Inverter (I515-E1)
Introduction Chapter 1
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : [phone] - Fax : [phone] - Web : http: www.audin.fr - Email : [email protected]

1-5
1-2 Nomenclature
HPanel
Protection cover (top and bottom)
Mounting hole
Heat sink
Digital Operator
Front cover
Terminals
Front cover fixing bracket
3G3FV Series
Introduction Chapter 1
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : [phone] - Fax : [phone] - Web : http: www.audin.fr - Email : [email protected]