Omron F3SJ-A P Series User manual

Cat. No. SCHG-710C
User's Manual
Safety Light Curtain
P
AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles
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Introduction
Thank you for purchasing the F3SJ Series Safety Light Curtain (hereinafter referred to as the "F3SJ" ).
This is the instruction Manual describing the use of F3SJ.
Always heed the following points when using the F3SJ:
Be sure to have F3SJ be handled by a "Responsible Person" who is well aware of and familiar with the machine to be installed.
The term "Responsible Person" used in this Instruction Manual means the person qualified, authorized and responsible to secure
"safety" in each process of the design, installation, operation, maintenance services and disposition of the machine.
It is assumed that F3SJ will be used properly according to the installation environment, performance and function of the machine.
Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation.
Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product.
Keep this Manual at the place where the operator can refer to whenever necessary.
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Legislation and Standards
1. Application of a F3SJ-A sensor alone cannot receive type approval provided by Article 44-2 of the Labour
Safety and Health Law of Japan. It is necessary to apply it in a system. Therefore, when using the F3SJ-A
in Japan as a "safety system for pressing or shearing machines" prescribed in Article 42 of that law, the
system must receive type approval.
2. The F3SJ-A is electro-sensitive protective equipment (ESPE) in accordance with European Union (EU)
Machinery Directive Index Annex IV, B, Safety Components, Item 1.
3. The F3SJ-A complies with the following legislation and standards:
(1) EU legislation
Machinery Directive 98/37/EC
EMC Directive 89/336/EEC
(2) European standards
EN61496-1 (Type 4 ESPE), prEN61496-2 (Type 4 AOPD), EN61508-1 through -7 (SIL3)
(3) International standards
IEC61496-1 (Type 4 ESPE), IEC61496-2 (Type 4 AOPD), IEC61508-1 through -7 (SIL3)
(4) JIS standards
JIS B 9704-1 (Type 4 ESPE), JIS B 9704-2 (Type 4 AOPD)
4. The F3SJ-A received the following approvals from the EU accredited body, TÜV-PS:
•EC Type-Examination in accordance with the EU Machinery Directive, Type 4 ESPE (EN61496-1),
Type 4 AOPD (prEN61496-2)
•EMC Competent Body Certificate (Power supply for test: OMRON S82K)
•TÜV-PS Type Approval, Type 4 ESPE (EN61496-1), Type 4 AOPD (prEN61496-2), SIL1, 2, 3
(EN61508-1 through -7), Application: EN954-1 Category B,1,2,3,4
5. The F3SJ-A received the certificates of UL listing for US and Canadian safety standards from the Third
Party Assessment Body UL.
•Both are: Type 4 ESPE (UL61496-1), Type 4 AOPD (UL61496-2)
6. The F3SJ-A is designed according to the standards listed below. To make sure that the final system
complies with the following standards and regulations, you are asked to design and use it in accordance
with all other related standards, laws, and regulations. If you have any questions, consult with specialized
organizations such as the body responsible for prescribing and/or enforcing machinery safety regulations
in the location where the equipment is to be used.
•European Standards: EN415-4, EN692, EN693
•U.S. Occupational Safety and Health Standards: OSHA 29 CFR 1910.212
•U.S. Occupational Safety and Health Standards: OSHA 29 CFR 1910.217
•American National Standards: ANSI B11.1 to B11.19
•American National Standards: ANSI/RIA 15.06
•Canadian Standards Association CSA Z142, Z432, Z434
•SEMI Standards SEMI S2
•Ministry of Health, Labour and Welfare "Guidelines for Comprehensive Safety Standards of
Machinery", Standard Bureau's Notification No. 501 dated June 1, 2001.
Legislation and Standards
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Please read and understand this document before using the products. Please consult your OMRON representative if you
have any questions or comments.
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one
year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-
INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY
BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF
PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS
BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is
asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE
PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED,
STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR
INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of
products in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and
limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the
suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an
exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the
products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not
described in this document.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment,
amusement machines, vehicles, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY
WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND
THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
READ AND UNDERSTAND THIS DOCUMENT
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PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and does not
constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual
application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant
construction changes are made. However, some specifications of the product may be changed without any notice. When
in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your
request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased
products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are
shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us
before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this
document to another, please copy or transmit it in its entirety.
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Precautions on Safety
Regarding the alert symbols and meanings used for the safe uses
In order for our customers to use the F3SJ-A in safety, precautions are indicated in this manual with the alert
symbols and statements such as the followings. Those safety precautions relate to the important descriptions
that must be obeyed for the safe uses and operations. Be sure to obey the precautions.
The following indictions and symbols are used for the descriptions.
Meanimgs of Alert Symbols
Alert Statements in this Manual
For users
The F3SJ must be installed, configured, and incorporated into a machine control system by a sufficiently
trained and qualified person. An unqualified person may not be able to perform these operations properly,
which may cause a person to go undetected, resulting in serious injury.
For machines
Do not use this sensor for machines that cannot be stopped by electrical control. For example, do not use it
for a pressing machine that uses full-rotation clutch. Otherwise, the machine may not stop before a person
reaches the hazardous part, resulting in serious injury.
Do not use the auxiliary output or external indicator output for safety applications. Human body may not be
detected when F3SJ fails, resulting in serious injury.
Precautions on Safety
Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or
may result in serious injury or death. Additionally there may be significant property damage.
Indicates prohibited actions.
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For installation
Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended.
Make sure to stop the machine until the test is complete. Unintended function settings may cause a person to
go undetected, resulting in serious injury.
Make sure to secure the safety distance between the F3SJ and the hazardous parts. Otherwise, the machine
may not stop before a person reaches the hazardous part, resulting in serious injury.
Install a protective structure so that the hazardous part of a machine can only be reached by passing through
the sensor's detection zone. Install the sensors so that part of the person is always present in the detection
zone when working in a machine's hazardous areas. If a person is able step into the hazardous area of a
machine and remain behind the F3SJ's detection zone, configure the system with an interlock function that
prevents the machine from being restarted. Failure to do so may result in serious injury.
Install the interlock reset switch in a location that provides a clear view of the entire hazardous area and where
it cannot be activated from within the hazardous area.
The F3SJ cannot protect a person from an object flying from a hazardous area. Install protective cover(s) or
fence(s).
The muting and override functions disable the safety functions of the device. You must ensure safety using
other method when these functions are operating.
Install muting sensors so that they can distinguish between the object that is being allowed to pass through
the detection zone and a person. If the muting function is activated by the detection of a person, it may result
in serious injury.
Muting lamps (external indicators) that indicate the state of the muting and override functions must be
installed where they are clearly visible to workers from all the operating positions.
Install the switch that activates the override in a location that provides a clear view of the entire hazardous
area and where it cannot be activated from within the hazardous area. Make sure that nobody is in the
hazardous area before activating the override function.
Install the sensor system so that it is not affected by reflective surfaces. Failure to do so may hinder detection,
resulting in serious injury.
When using more than 1 set of F3SJ, install them so that mutual interference does not occur, such as by
configuring series connections or using physical barriers between adjacent sets.
Make sure that the F3SJ is securely mounted and its cables and connectors are properly connected.
Make sure that foreign objects such as water, oil, or dust do not enter the inside of the F3SJ while the cap is
removed.
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Do not use the sensor system with mirrors in a retro-reflective configuration as shown below.Doing so may
hinder detection. It is possible to use mirrors to "bend" the detection zone to a 90-degree angle.
When using series connections, perform inspection for all connected F3SJ as described in "Chapter 5
Checklists".
For wiring
Connect the load between the output and 0V line (PNP output). Connecting the load between the output and
+24V line will result in a dangerous condition because operation is reversed to "ON when blocked".
Do not short-circuit the output line to the +24V line. Otherwise, the output is always ON. Also, the 0V of the
power supply must be grounded so that output does not turn ON due to grounding of the output line.
Configure the system by using the optimal number of safety outputs that satisfy the requirements of the
necessary safety category.
Do not connect each line of F3SJ to a DC power supply of more than 24VDC+20%. Also, do not connect to an
AC power supply. Failure to do so may result in electric shock.
For the F3SJ to comply with IEC 61496-1 and UL 508, the DC power supply unit must satisfy all of the
following conditions:
• Must be within the rated power voltage (24V DC ± 20%)
• Must have tolerance against the total rated current of devices if it is connected to multiple devices
• Must comply with EMC directives (industrial environment)
• Double or reinforced insulation must be applied between the primary and secondary circuits
• Automatic recovery of overcurrent protection characteristics (reversed L sagging)
• Output holding time must be 20ms or longer
• Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by
UL508
• Must comply with laws and regulations, regarding EMC and electrical equipment safety, of the country or
region where the F3SJ is used (Ex: In EU, the power supply must comply with the EMC Directive and the
Low Voltage Directive.)
Double or reinforced insulation from hazardous voltage must be applied to all input and output lines. Failure to
do so may result in electric shock.
Reflector
Reflector
Position with retro-reflection
Position with detection zone bent at 90
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Extension of the cable must be within a specified length. If it isn't, safety function may not work properly,
resulting in danger.
Other
To use the F3SJ in PSDI mode (Reinitiation of cyclic operation by the protective equipment), you must
configure an appropriate circuit between the F3SJ and the machine. For details about PSDI, refer to
OSHA1910.217, IEC61496-1, and other relevant standards and regulations.
Do not try to disassemble, repair, or modify this product. Doing so may cause the safety functions to stop
working properly.
Do not use the F3SJ in environments where flammable or explosive gases are present. Doing so may result in
explosion.
Perform daily and 6-month inspections for the F3SJ. Otherwise, the system may fail to work properly, resulting
in serious injury.
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Precautions for Safe Use
Make sure to observe the following precautions that are necessary for ensuring safe use of the product.
• Thoroughly read this manual and understand the installation procedures, operation check procedures, and
maintenance procedures before using the product.
• Loads must satisfy both of the following conditions:
-Not short-circuited
-Not used with a current that is higher than the rating
• Do not drop the product.
• Dispose of the product in accordance with the relevant rules and regulations of the country or area where the
product is used.
Precautions for Correct U se
Observe the precautions described below to prevent operation failure, malfunctions, or undesirable effects on
product performance.
Installation environment
Do not install the F3SJ in the following types of environments:
•Areas exposed to intense interference light, such as direct sunlight
•Areas with high humidity where condensation is likely to occur
•Areas where corrosive gases are present
•Areas exposed to vibration or shock levels higher than in the specification provisions
•Areas where the product may come into contact with water
•Areas where the product may get wet with oil that can solve adhesive
Do not use radio equipment such as cellular phones, walkie-talkies, or transceivers near the F3SJ.
Wiring and installation
•Make sure to perform wiring while the power supply is OFF. Otherwise, the F3SJ may fail to operate
due to the diagnosis function.
•When extending the communication line with a cable other than the dedicated cable (F39-JC),
use a cable with the same or superior specification. Connect the shield to the 0V line.
Cable specification (extension cable) p.12
•When replacing the cable connectors with other types of connectors, use connectors that provide a
protection grade of IP54 or higher.
•Properly perform the wiring after confirming the signal names of all the terminals.
•Do not operate the control system until 2 seconds or more (2.2 seconds or more in case of series
connection) after turning ON the power of the F3SJ.
•Be sure to route the F3SJ cable separate from high-potential power lines or through an exclusive
conduit.
•When using a commercially available switching regulator power supply, make sure to ground the FG
terminal (frame ground terminal).
•Install the emitter and receiver so that their vertical direction should match.
Precautions for Safe Use
Precautions for Correct Use
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Cleaning
Do not use thinner, benzene, or acetone for cleaning, because they affect the product's resin parts and
paint on the case.
Object detection
The F3SJ cannot detect transparent and/or translucent objects.
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Checking the Contents
Before use, confirm that the items below were shipped with the product.
If you find that an item is missing, please contact your local branch office or distributor.
Product Quantity
F3SJ-AP main unit Emitter x 1, Receiver x 1
Top/bottom mounting brackets 4 sets
Intermediate mounting brackets Intermediate brackets are included when the protective height of the F3SJ is
600mm or longer. The number of brackets included depends on the total length of
the F3SJ. (4 sets maximum for each emitter/receiver)
Test rod 1
F3SJ-AP14 Series ... Diameter 14mm
F3SJ-AP20 Series ... Diameter 20mm
F3SJ-AP30 Series ... Diameter 30mm
Error mode label 1 pair of Japanese and English
Instruction sheet 1 pair of Japanese and English
User's manual (CD-ROM) 1
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How to Read This Manual (Explanation of Symbols)
Indicates the description of an essential point regarding a function, such as an important point
regarding operation or advice on how to use it.
Indicates the page number for related content.
Indicates a reference for when there is trouble, or an explanation of difficult words.
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Contents
Legislation and Standards i
READ AND UNDERSTAND THIS DOCUMENT ii
Precautions on Safety iv
Precautions for Safe Use viii
Precautions for Correct Use viii
Checking the Contents x
How to Read This Manual (Explanation of Symbols) xi
Chapter1 Overview and Specifications 1
Basic Configuration and Names 2
Application Examples 5
Detect the approach to a hazardous area 5
Using multiple sets in combination 6
Features 7
Protective height available in incremental sizes 7
Easy-to-read light level and error mode display 7
Additional safety functions 7
Enhanced mutual interference prevention 7
Indicator Display Patterns 8
Ratings 11
Ratings/Specifications 11
Model Name List/Response Times 14
For series connections, use the calculations below. 18
Chapter2 System Configuration and Functions 21
How to Select a System 22
System Selection 22
Function List 22
Basic System 23
Wiring Diagrams 23
Interlock Function 25
External Test Function 27
Self-Test Function 27
Auxiliary Output (Non-Safety Output) 28
Resetting Lockout 29
External Device Monitoring Function (EDM) 30
Muting System 31
Upgrading F3SJ for Muting System 32
Muting Timing Diagram 34
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Wiring Diagrams 35
Installation standard for muting sensors 36
Installation Example of 2 Muting Sensors 37
Installation Example of 4 Muting Sensors 40
Override Function 43
External Test Function 45
Self-Test Function 45
Auxiliary Output (Non-Safety Output) 45
Resetting Lockout 46
External Device Monitoring Function (EDM) 46
Chapter3 Wiring/Installation 47
Installation Conditions 48
Detection Zone and Approach 48
Safety Distance 49
Distance from Reflective Surfaces 51
Mutual Interference Prevention 52
Series Connection 55
Connection Procedure 56
Attaching External Indicators 59
Connection Procedure 59
Output Operation 60
Dimensions 61
When Using Standard Mounting Brackets 61
When Using Optional Mounting Brackets 64
F39-A01Po-PAC External Indicator Set 74
When Using Spatter Protection Covers 74
Mounting 75
Top/Bottom Mounting Brackets 75
Intermediate Mounting Brackets 75
Mounting Procedure 76
Wiring 79
Wiring Precautions 79
Power Supply Unit 80
Wiring Procedure 81
Adjustment Procedure 86
Chapter4 Input/Output Circuit and Applications 87
Input/Output Circuit 88
Wiring Examples 89
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Connecting to an F3SP-B1P 89
Using only F3SJ 90
Connecting a muting sensor 91
Connecting to an F3SX-E-L2R 92
Connecting to a G9SA-301 94
Connecting to a G9SA-300-SC 95
Connecting to a G9SB-301-D 96
Connecting to a G9SX-AD322-T15 97
Chapter5 Checklists 99
Pre-Operation Checklists 100
Checklists 100
Maintenance Checklists 102
Daily Maintenance 102
6-Month Inspection 103
Chapter6 Appendix 105
Troubleshooting 106
Lockout State 106
Accessories (Sold Separately) 108
Glossary 113
Related Standards 114
International Standards 114
European Standards 114
U.S. Federal regurations 114
U.S. Standards 114
Canadian Standards 115
Revision History 116
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Chapter1Overview and Specifications
1
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Chapter1 Overview and Specifications
Basic Configuration and Names 2
Application Examples 5
Features 7
Indicator Display Patterns 8
Ratings 11
Ratings/Specifications 11
Model Name List/Response Times 14
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Chapter1Basic Configuration and Names
F3SJ-A
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Overview and Specifications
Basic Configuration and Names
F3SJ
Component Model name Description
Emitter, receiver F3SJ-AP Select a model name based on the required protective
height and detection capability. (Cap and connection cable
are included.)
The model name can be understood as follows:
F3SJ-AP-
1: Protective height (mm)
2: Output type (P=PNPoutput type)
3: Detection capability (mm)
4: L is emitter, D is receiver, blank is a set of an emitter and
a receiver
Emitter
Receiver
Cap
Indicator
Beam
Extension cable
Beam center-line mark
Connection cable (Grey)
Connection cable (Black)
To attach or detach the cap
and power cable,
remove 4 screws shown above.
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