Omron G9SX-ADA222-T Series User manual

(1) Handle with care
Do not drop G9SX to the ground or expose to excessive vibration or mechanical
shocks. G9SX may be damaged and may not function properly.
(2) Conditions of storage
Do not store in such conditions stated below.
1) In direct sunlight
2) At ambient temperatures out of the range of -10 to 55 ºC
3) At relative humidity out of the range of 25% to 85% or under
such temperature change that causes condensation.
4) In corrosive or combustible gases
5) With vibration or mechanical shocks out of the rated values.
6) Under splashing of water, oil, chemicals
7) In the atmosphere containing dust, saline or metal powder.
G9SX may be damaged and may not function properly.
(3) Mounting
Mount G9SX to DIN rails with attachments (TYPE PFP-M, not
incorporated to this product), not to drop out of rails by vibration
etc. especially when the length of DIN railing is short compared to
the widths of G9SX.
(4) Following spacing around G9SX should be available to apply rated
current to outputs of G9SX and for enough ventilation and wiring:
a) At least 25 mm beside side faces of G9SX.
b)
At least 50 mm above top face of G9SX and below bottom face of G9SX.
(5) Wiring
1) For model G9SX-

Use the following to wire to G9SX-  .
-Solid wire: 0.2 to 2.5mm2AWG24 to AWG12
-
Stranded wire (Flexible wire): 0.2 to 2.5mm2AWG24 to AWG12
Strip the cover of wire no longer than 7mm.
2) For model G9SX-
 -RT (with screw terminals)
Tighten each screw with a specified torque of 0.5 to 0.6N·m, or the
G9SX-  may malfunction or generate heat.
3) For Logical AND Connection
Use VCTF cable or shielded cable for Logical AND connection
between units.
(6)
When connecting Expansion Units (G9SX-EX-) to Advanced Unit:
1) Follow the procedure below:
a) Remove the termination connector from the receptacle on
Advanced Unit,
b) Insert the head of the connecting cable of Expansion Unit to
the receptacle on the Advanced Unit
c) Set the termination connector to the receptacle on the
Expansion Unit at the end position. When Advanced Unit is
used without expansion units, leave the termination connector
set on the Advanced Unit.
2)
Do not remove the termination connecter while the system is operating.
3) Before applying supply voltage, confirm that the connecting
sockets and plugs are locked firmly.
4) All of the Expansion Units should be supplied with its specified
voltages within 10s after the connected Advanced Unit is
supplied with voltage.
Otherwise, Advanced Unit detects the power-supply error for
the Expansion Units.
(7) Use cables with length less than 100m to connect to Safety Inputs,
Feed-back/Reset inputs, or between Logical AND connection
inputs and Logical connection outputs,respectively.
(8) Set the time duration of OFF-delay to an appropriate value that
does not cause the loss of safety function of system.
(9) Logical connection between Units:
1) When using Logical AND connection inputs, set the Logical
connection preset switch to 'AND' position for the units which
the logical connection signal are input to.
2) Connect Logical connection outputs appropriately to Logical
AND connection inputs of the relevant unit. Verify the operation
of G9SX before commissioning the system.
3) When configuring the safety related system, be sure to
consider that the delay of response time caused by logical
connections do not degrade the safety function of the system.
(10) To determine safety distance to hazards, take into account the
delay of Safety outputs caused by the following time:
1) Response time of Safety inputs
2) Response time of Logical AND connection input
(See also "Ratings and specifications, note5")
3) Preset off-delay time
4) Accuracy of off-delay time
(11) Start entire system after more than 5s have passed since
applying supply voltage to all G9SXs in the system.
(12) G9SX may malfunction due to electro-magnetic disturbances.
Be sure to connect the terminal A2 to ground.
When using a DC power supply with light curtains, use DC power
supply which has no interruption by a power failure of 20ms.
(13) Devices connected to G9SX may operate unexpectedly.
When replacing G9SX, disconnect it from power supply.
(14) Adhesion of solvent such as alcohol, thinner, trichloroethane or
gasoline on the product should be avoided. Such solvents make
the marking on G9SX illegible and cause deterioration of parts.
(15)This is a class A product. In residential areas it may cause radio
interference, in which case the user may be required to take
adequate measures to reduce interference.
(16) Operate the reset input more than 0.4 seconds immediately after
the safety outputs are OFF.
G9SX does not accept the reset input from when the outputs are
turned ON and until 0.4 seconds passes after the outputs are
turned OFF.
Name
Logical AND1
Connection
Preset Switch
Logical AND2
Connection
Preset Switch
Off-delay Time
Preset Switch
Function
Sets Logical AND1
Connection Inputs to
valid or invalid. (*2)
Sets Logical AND2
Connection Inputs to
valid or invalid. (*2)
Presets Off-delay time
(duplicate) (*3), (*4)
State/Value (position of switch)
OFF (Invalid: default setting)/
AND1 (valid)
OFF (Invalid: default setting)/
AND2 (valid)
For Type G9SX-ADA222-T150-

0 (default setting value)
/10/20/30/40/50/60/70/80/90/100/
110/120/130/140/150 (s) (*5)
Note:
(*1) See 7 Fault Detection for details.
(*2) When operating G9SX using Logical AND Connection function, be sure
to set the preset switch to AND (valid) position for the units which the
logical input signal is input to. When the switch is set to OFF (invalid)
position, it is detected as a fault.
(*3) Set both of the two Off-delay Time Preset Switches, one each on the
front and back, to the same value.
(*4) Off-delay time duration of Expansion Unit (OFF-delay model)
synchronize with the OFF-delay time duration set by Off-delay Time
Preset Switch of Advanced Unit.
(*5) See following illustration for setting position of Off-delay Time Preset
Switch. Make sure that the direction of cutting edge of preset switch is
correctly pointed to the off-delay time value which must be set.
Change the value of the preset switches only when G9SX is disconnected
from power supply.
The states of the preset switches come into effect when the power supply to
G9SX turns on.
cutting edge
ex.1) 0 second off-delay setting ex.2) 70 second off-delay setting
For Type G9SX-ADA222-T15- 
0 (default setting value)
/0.2/0.3/0.4/0.5/0.6/0.7/1/1.5/2/
3/4/5/7/10/15 (s) (*5)
Preset Switches
OFF-DELAY
40
30
2010 150 140
130
120
110
100
90
80
70
50
60
0
OFF-DELAY
40
30
2010 150 140
130
120
110
100
90
80
70
50
60
0
Type G9SX-ADA222-T

-

(Advanced Unit)
Internal Connection
2
*1 Internal power supply circut is not isolated.
*2
Logical AND input1 and Logical AND input2 and the Internal circut are isolated.
*3 The Safety solid-state outputs,S14 - S54, are internally redundant, respectively.
*3
*1
*2
Power
supply
circuit
Safety
Input 1 Safety Input 2
Safety outputs control
Auxiliary outputs
control
Reset/Feedback
Input
Expansion Unit
outputs control
Cross fault
detectiaon
mode in
Logical
AND input1 Logical AND input2
S14 A2 S24 S44 S54 L2 X1 X2L1
T11 A1 T12 T21 T22 T31 T32 T33 Y1 T41 T42 T51 T52
Indicator
Relation between each Logical AND connection
preset switch and Safety output state
Settings indication (at power on)
Items
Logical AND connection
preset switch setting
Conditions for Safety output ON state
Setting
position
indicator
status
Setting mode Setting
status
Y1 terminal
T32 or T33
terminal
light up
not lit
detection mode
non-detection mode
Y1 = open
Y1 = 24VDC
light up
not lit
manual reset mode
auto reset mode
T33 = 24VDC
T32 = 24VDC
light up
not lit
enable Logical AND input
disable Logical AND input
'AND1'
'OFF'
Logical AND
connection
preset switch1
T1
FB
T41/T42 T51/T52 Safety Input Logical Input1 Logical Input2
OFF OFF ON OFF OFF
AND1 OFF ON ON OFF
OFF AND2 ON OFF ON
AND1 AND2 ON ON ON
AND1
Cross fault
detection
mode
Logical AND
connection
input mode
light up
not lit
enable Logical AND input
disable Logical AND input
'AND2'
'OFF'
Logical AND
connection
preset switch2
AND2
Logical AND
connection
input mode
Reset
mode
Settings for G9SX can be checked by indicators for approx 3 seconds
after power on.
During the settings indication term, ERR indicator will light up,
however the auxiliary error output will remain off.
Relation between each logical AND connection switch setting and conditions
for Safety output in the ON state is as follows.
Flexible Safety Unit
0631702-7 F
Thank you for purchasing G9SX Flexible Safety Unit.
Please read and understand this manual before
using the products.
Keep this manual ready to use whenever needed.
Only qualified person trained in professional
electrical technique should handle G9SX.
Please consult your OMRON representative if you
have any questions or comments.
Make sure that information written in this document
are delivered to the final user of the product.
Type G9SX-ADA222-T

-

USER'S MANUAL
Safety Precautions
Meanings of Signal Words
The following signal words are used in this manual.
Alert Statements
Indicates prohibited actions
Meaning of Alert Symbols
The following alert symbols are used in this manual.
Indicates mandatory actions
WARNING
WARNING
Controlling
Devices
Emergency
stop switch
Door
interlocking
switch
Limit switch
Safety Sensor
Relay with
forcibly guided
contacts
Contactor
Other devices
Requirements
Use approved devices with Direct Opening
Mechanism complying with IEC/EN 60947-5-1
Use approved devices with Direct Opening
Mechanism complying with IEC/EN 60947-5-1
and capable of switching micro loads of 24VDC,
5mA.
Use approved devices complying with the
relevant product standards, regulations and
rules in the country where it is used.
Use approved devices with forcibly guided
contacts complying with IEC 61810-3 (EN 50205).
For feedback purpose use devices with contacts
capable of switching micro loads of 24VDC, 5mA.
Use approved devices complying with IEC/
EN 60947-4-1 auxiliary contact linked with power
contact (mirror contact).
For feedback purpose use devices with contacts
capable of switching micro loads of 24 VDC, 5 mA.
Evaluate whether devices used are appropriate
to satisfy the requirements of safety category level.
Indicates a potentially hazardous situation
which, if not avoided, will resultin minor or
moderate injury, or may result in serious
injury or death.
Additionally there may be significant
property damage.
(1) Use G9SX within an enclosure with IP54 protection or higher of IEC/EN60529
(2) Incorrect wiring may lead to loss of safety function. Wire conductors
correctly and verify the operation of G9SX before commissioning the
system in which G9SX is incorporated.
(3) Do not apply DC voltages exceeding the rated voltages, nor any AC
voltages to G9SX. Do not connect to DC distribution network.
(4) Use DC supply satisfying requirements below to prevent electric shock.
- DC power supply with double or reinforced insulation, for example,
according to IED/EN60950 or EN50178 or a tranceformer according
to IEC/EN61558.
- DC supply satisfies the requirement for class 2 circuits or limited
voltage/current circuit stated in UL 508.
(5) Apply properly specified voltages to G9SX inputs.
Applying inappropriate voltages cause G9SX to fail to perform its specified
function, which leads to the loss of safety functions or damages to G9SX
(6) Auxiliary error outputs and auxiliary monitoring outputs are NOT safety outputs.
Do not use auxiliary outputs as any safety output.
Such incorrect use causes loss of safety function of G9SX and its
relevant system.
Also Logical connection outputs can only be used for logical connections
between G9SXs.
(7) After installation of G9SX, qualified personnel should confirm the
installation, and should conduct test operations and maintenance.
The qualified personnel should be qualified and authorized to secure the
safety on each phases of design, installation, running, maintenance and
disposal of system.
(8) A person in charge, who is familiar to the machine in which G9SX is to be
installed, should conduct and verify the installation.
(9) Turn OFF the signal to Safety input or Logical AND connection input
every 24hours and make sure G9SX operates without faults by checking
the state of the ERR indicator.
(10) Do not dismantle, repair, or modify G9SX. It may lead to loss of its
safety functions.
(11) Use only appropriate components or devices complying with relevant
safety standards corresponding to the required level of safety categories.
Conformity to requirements of safety category is determined as an entire system.
It is recommended to consult a certification body regarding assessment
of conformity to the required safety level.
(12) OMRON shall not be responsible for conformity with any safety
standards regarding to customer's entire system.
(13) Disconnect G9SX from power supply when wiring. Devices connected to
G9SX may operate unexpectedly.
(14) Be cautious not to have your fingers caught when attaching terminal
sockets to the plugs on G9SX.
Precautions for Safe Use
25mm min 25mm min
ED
PWR
A2X2 44342414 A1
33 4313 23
No.
G9SX -
24VDC
ED
PWR
A2X2 44342414 A1
33 4313 23
No.
G9SX -
24VDC
G9SX - BC202
24VDC
No.
T1 T2
FB
ERREI
PWB
L2L1S24S14 A2X2T22T21
A1X1T12T11 Y1T32 T33T31
50mm min
50mm min
ERR ERR
EX041-T EX041-T
No.
OFF-DELAY
40
30
2010 150 140
130
120
110
100
90
80
70
50
60
0
L1S54S44S24S14 L2
A2T42T41T22T21
A1X2
T52
X1
T51
Y1T12T11 T33T31
T1
ERR
EI
AND1
FB
ED
T2
AND2
PWR
T32
G9SX - ADA222 - T150
24VDC
Appearance and Explanation of
Each Parts
1
Type G9SX-ADA222-T

-

(Advanced Unit)
No.
OFF-DELAY
40
30
2010 150
140
130
120
110
100
90
80
70
50
60
0
L1S54S44S24S14 L2
A2T42T41T22T21
A1X2
T52
X1
T51
Y1T12T11 T33T31
T1
ERR
EI
AND1
FB
ED
T2
AND 2
PWR
T32
G9SX - ADA222 - T150
24VDC
Logical AND
connection output
Power Supply(-)
Power Supply(+)
Logical AND
connection1 input
Logical AND
connection2 input
Termination
Connector
Off-delay
time preset
switch
Feedback/
Reset input
Auxiliary
Monitor output
Auxiliary
Error output
Cross fault detection
mode input
Safety
Input2
Safety solid-
state outputs
Safety
Input1
Off-delayed Safety solid-state outputs
Logical AND
connection1
preset switch
(T41/T42)
Logical AND
connection2
preset switch
(T51/T52)
40 30
20 10
150
140
130
120
110
50
0
100
60
OFF-DELAY
AND2
OFF
T51/T52
AND1
OFF
T41/T42
Marking
LED Indicators
Color Name Function
Power Supply
Indicator
Error Indicator
Safety input #1
Indicator - Blinks when error relating to Safety
input #1 occurrs. (*1)
-
Lights up while high signal is input to T12
- Lights up or blinks corresponding to the
occurring error (*1)
- Lights up while power is supplied.
Safety input #2
Indicator - Blinks when error relating to Safety
input #2 occurrs. (*1)
-
Lights up while high signal is input to T22
Logical AND
input1 Indicator
-- With automatic reset while high signal is
input to T33
- Lights up in the following cases:
-
Lights up while high signal is input to T41.
- Blinks when error relating to Logical
AND connection Input occurrs. (*1)
-- With manual reset while hgh signal is
input to T32.
- Blinks when an error relating to
Feedback/Reset input occurrs. (*1)
Safety output
indicator
- Blinks when an error relating to Safety
solid-state output occurrs. (*1)
- Lights up while Safety solid-state outputs
(S14, S24) are in ON-state.
Off-delayed
Safety output
Indicator -
Blinks when an error relating to Safety off-
delayed solid-state output occurrs.(*1)
- Lights up while Safety off-delayed solid-
state outputs (S44, S54) are in ON-state.
Feedback/Reset
input Indicator
PWR
ERR
T1
T2
AND1
EI
ED
FB
Green
Red
Orange
Orange
Orange
Logical AND
input2 Indicator
-
Lights up while high signal is input to T51.
- Blinks when error relating to Logical
AND connection Input occurrs. (*1)
AND2 Orange
Orange
Orange
Orange
Type G9SX-ADA222-T

-

(Advanced Unit)
Dimensions
3
*Note2*Note2 (6)(6) 100 max.
115 max.
35.5 max.
*Note1 Above outline drawing is for -RC terminal type.
*Note2 For -RC terminal type only.
* Typical dimension
(35)*
(10)
No.
OFF-DELAY
40
30
2010 150
140
130
120
110
100
90
80
70
50
60
0
L1S54S44S24S14 L2
A2T42T41T22T21
A1X2X1 T52T51 Y1T12T11 T33T31
T1
ERR
EI
AND1
FB
ED
T2
AND2
PWR
T32
G9SX - ADA222 - T150
24VDC
Ratings and Specifications
4
Ratings
Specifications and Performance
Isolation specifications
Rated supply voltagePower
Item
input
Outputs
24VDC
TYPE G9SX-ADA222-T-
-15% to +10% of rated supply voltage
4 W Max.
(See Note1)
P channel MOS FET output
Load current:
Using 2 outputs or less: 1A DC Max.
Using 3 outputs or more: 0.8A DC Max.
(See Note4)
PNP transistor output
Load current: 100mA Max.
Operating voltage range
Rated power consumption
Safety solid-state output (See Note3)
Off-delayed safety solid-state output (See Note3)
Auxiliary output
Item TYPE G9SX-ADA222-T-
II
50ms Max. (Safety input)
100ms Max. (Logical AND connection input)
(See Note5,6)
15 ms Max. (See Note5)
11 V min.
5 V min.
1 mA max.
100 ms min.100 ms min.
0.1 mA max. (safety output, auxiliary output)
3.0 V max. (safety output, auxiliary output)
100 m max.
(External connection impedance: 100ohm max. and 10 nF max.)
10 mA min.
Within plus or minus 5% of the set value
Frequency: 10 to 55 to 10Hz,
Amplitude: 0.375mm half amplitude (0.75mm double amplitude)
-10 to +55 (No freezing or condensation)
25 to 85 %RH
0.5Nm
Approx. 200 g
Over voltage category (IEC/EN 60664-1)
Operating time (OFF to ON state)
Response time (ON to OFF state)
ON-state residual voltage
Input current
ON voltage
OFF voltage
OFF current
Maximum wiring length
Reset input time
OFF-state leakage current
(Permissible impedance : 100ohm Max. and 10nF Max.)
100m Max.Maximum cable length for logical connection inputs
and Safety inputs
4 units Max. (See Note7) Number of units connected per one Logical connection output.
20 units Max. (See Note7,8)Total number of units connected with Logical connection
5 units Max. (See Note7) Number of units connected in series with Logical connection
Accuracy of Off-delay time
100ms Min.Reset input time
Vibration resistance
Mechanical shock resistance
Ambient temperature
Ambient humidity
Terminal tightening torque
Weight
Item TYPE G9SX-ADA222-T-
20Mohm Min.
(by 100VDC megger)
20Mohm Min.
(by 100VDC megger)
500VAC for 1min
500VAC for 1min
Insulation resistance
Dielectric strength
- Between all terminals connected together
and DIN rail.
- Between Logical AND connection1 terminals,
and
Power supply input terminals and other input and output terminals connected together.
500VAC for 1min
- Between Logical AND connection2 terminals,
and
Power supply input terminals and other input and output terminals connected together.
- Between all terminals connected together
and DIN rail.
- Between Logical AND input1 terminals,
and
Power supply input terminals and other input and output terminals connected together.
20Mohm Min.
(by 100VDC megger)
- Between Logical AND input2 terminals,
and
Power supply input terminals and other input and output terminals connected together.
300 m/s
2
(destruction), 100 m/s
2
(malfunction)
(Applicable only to TYPE G9SX--RT: screw terminal model)
Number of units connected
in series with Logical
connection : 5 units Max.
typ.100ms
OFF
ON
360 s Max.
Note:
(1) Power consumption of loads not included .
(2) Ensure that the current exceeds the minimum applicable load of the
device connected.
(3) While safety outputs are at its ON state, signal sequence shown
below is output continuously for diagnosis.
When using the safety outputs as input signals to control devices
(e.i. programmable controller), consider the off pulse below.
(4) The following derating is required when Units are mounted side-by-side.
- 0.4 A max. load current
(5) When multiple units are connected by logical connection, the total
operating/response time is an accumulation of the
operating/response time connected.
(6) Required time for safety solid-state output to turn ON, after
necessary inputs turn ON.
(7) For details of the system with logical connection refer to the
illustration below.
(8) The number of TYPE G9SX-EX401-(Expansion Unit) and TYPE
G9SX-EX041-T-(Expansion Unit, Off-delayed model) not included.
Advanced Unit
or Basic Unit
Advanced Unit
Advanced Unit
Advanced Unit Advanced Unit Advanced Unit
Advanced Unit Advanced Unit
Advanced Unit Advanced Unit
Advanced Unit
Advanced Unit Advanced Unit Advanced Unit
Advanced Unit Advanced Unit
Advanced Unit Advanced Unit Advanced Unit
Advanced Unit
Total number of units connected with
Logical connection : 20 units Max.
Number of units connected
per one Logical connection
output : 4 units Max.
Note2. For G9SX-AD322-T-, one Logical output is available.
Note1. Basic Unit = G9SX-BC
Advanced Unit = G9SX-AD or G9SX-ADA
English
EU Declaration of Conformity
Standards
OMRON declares that G9SX is in conformity with the
requirements of the following EU Directives:
EMC Directive 2014/30/EU
Machinery Directive 2006/42/EC
G9SX is designed and manufactured in accordance with
the following standards:
EN ISO13849-1:2015 Category 4 PL e,
IEC/EN61508 SIL3,
IEC/EN61000-6-2, IEC/EN61000-6-4,
UL508, UL1998,
CAN/CSA C22.2 No.142
Precautions for Correct Use
Original instructions
Suitability for Use
Omron Companies shall not be responsible for conformity with any standards,
codes or regulations which apply to the combination of the Product in the
Buyer’s application or use of the Product. At Buyer’s request, Omron will
provide applicable third party certification documents identifying ratings and
limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in
combination with the end product, machine, system, or other application or
use. Buyer shall be solely responsible for determining appropriateness of the
particular Product with respect to Buyer’s application, product or system.
Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY
RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
OMRON Corporation (Manufacturer)
Contact: www.ia.omron.com
Regional Headquarters
Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 JAPAN
OMRON EUROPE B.V. (Importer in EU)
Wegalaan 67-69, 2132 JD Hoofddorp
The Netherlands
Tel: [phone]/Fax: [phone]
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A.
Tel: [phone]/Fax: [phone]
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: [phone]/Fax: [phone]
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: [phone]/Fax: [phone]
Output
Input
Serious injury may possibly occur due to breakdown of
safety outputs.
Do not connect loads beyond the rated value to the safety
outputs.
Serious injury may possibly occur due to loss of required
safety functions.
Wire G9SX properly so that supply voltages or voltages
for loads do NOT touch the safety inputs accidentally or
unintentionally.
Serious injury may possibly occur due to damages of
safety inputs.
Apply protection circuitry against back electromotive force
in case connecting inductive loads to safety outputs.
Serious injury may possibly occur due to loss of safety
functions.
Use appropriate devices referring to the information
shown below.
© OMRON Corporation 2006-2020 All Rights Reserved.

Examples of application
5
Application and timing chart
Note1:This example is corresponding to category 3(EN ISO 13849-1)
Motor controller
:Emergency stop switch
:Reset switch
:Contactor
:3-phase motor
S14 A2 S24 S44 S54
L1 X1 X2 L2
T11 A1 T12 T21 T22 T31 T32 T33 Y1 T41 T42 T51 T52
G9SX-ADA222-T150
Control circuit
Timing chart
KM2
KM1
Feadback Loop
+24V
12
11
+24V
KM1 KM2
Off-deley time
Emargency stop switch S1
Operation command
S14
M1
KM2
KM1
OFF
AND
S1
NCNC NCNCNCNC
Motor Controller
(Operation command)
KM1,KM2 NC contact
KM1,KM2 NO contact
Rotation of motor
S1
KM1,KM2
M1
S2
Devices
S2
Reset switch S2
T41 T51
+24V
G9SX-ADA222-T150 (24VDC)
(2-channel emergency stop switch input / Manual reset)
PLC etc.
Pushed the E-stop switch
Feedback Loop
Feedback Loop
Feedback Loop
Feedback Loop
Note1:This example is corresponding to category 4(EN ISO 13849-1)
S14 A2 S24 S34 S44 S54 L1 X1 X2
T11 A1 T12 T21 T22 T31 T32 T33 Y1
T41 T42
S14 A2 S24 S34 S44 S54 L1 X1 X2
T11 A1 T12 T21 T22 T31 T32 T33 Y1
T41 T42
S14 A2 S24 L1 L2 X1 X2
T11 A1 T12 T21 T22 T31 T32 T33 Y1
Emergency stop switch S1
Reset switch S2
Logic AND output L1,L2
Logic AND output
L1
Logic AND output L1
Logic AND input T41
KM2
KM1
S2
12
11 21
22
+24V
KM1 KM2
M1
KM2
KM1
PLC etc.
KM4
KM3
+24V+24V
+24V
KM3 KM4
S3
S4
KM3,KM4
:Safety limit switch
:Limit switch
:Contactor
S5
S6
KM5,KM6
:Safety limit switch
:Limit switch
:Contactor
Limit switch S4
Safety limit switch
S3
M3
KM6
KM5
S14
M4
KM8
KM7
Motor
controller
M2
KM4
KM3
OFF
AND
PLC etc.
S1
NC
NC
Timing chart (Unit A)
Timing chart (Unit B)
Devices (Unit B)
S1
S2
KM1,KM2
:Emergency stop switch
:Reset switch
:Contactor
M1 :3-phase motor
M2 :3-Phase motor
M3 :3-Phase motor
S7
S8
KM7,KM8
:Safety limit switch
:Limit switch
:Contactor
M4 :3-Phase motor
Devices (Unit A)
Devices (Unit C)
Devices (Unit D)
open
23
24
11
12
S4
S3
KM6
KM5
+24V+24V
KM5 KM6
OFF
AND
PLC etc.
NC
open
23
24
11
12
S6
S5
KM8
KM7
open
23
24
11
12
S8
S7
+24V+24V
NC
KM3,KM4 NC contact
KM3,KM4 NO contact
KM1,KM2 NC contact
KM1,KM2 NO contact
Logic AND input T41
Logic AND input1 T41
Logic AND input2 T51
Off-delay time
Limit switch S8
Safety limit switch S7
Limit switch S6
Safety limit switch
S5
Off-delay time Off-delay time
Timing chart (Unit C)
Timing chart (Unit D)
KM5,KM6 NC contact
KM5,KM6 NO contact
G9SX-AD322-T15(Unit B)
Control circuit
G9SX-BC202(Unit A)
Control circuit
KM7,KM8 NC contact
KM7,KM8 NO contact
Rotation of motor
Motor controller
(Operation command)
Operation command
S14 A2 S24 S44 S54
L1 X1 X2 L2
T11 A1 T12 T21 T22 T31 T32 T33 Y1 T41
T41 T51
T42 T51 T52
G9SX-ADA222-T150(Unit D)
Control circuit
KM7 KM8
OFF
AND
PLC etc.
G9SX-AD322-T15(Unit C)
Control circuit
G9SX-BC202 (24VDC) (2-channel emergency stop switch input / Manual reset)
+ G9SX-AD322-T15 (24VDC) (
2-channel safety limit switch input / Auto reset)
+ G9SX-AD322-T15 (24VDC) ( 2-channel safety limit switch input / Auto reset)
+ G9SX-ADA222-T150 (24VDC)
( 2-channel safety limit switch input / Auto reset)
Pushed the E-stop switch
Terminal
Name
T11,
T12
A1,
A2
T21,
T22
T31,
T32,
T33
T41,
T42
Y1
S44,
S54
X2
X1
L1,
L2
S14,
S24
To set Safety solid-state outputs in ON state,
HIGH state signals must be input to both of
Safety input 1 and Safety input 2
Otherwise Safety solid-state outputs cannot
be in ON state.
The input terminals for power supply.
Connect the power source to the A1 and A2 terminals.
Connect the power supply plus to the A1 terminal.
Connect the power supply minus to the A2 terminal.
Wiring of inputs and outputs
Feedback loop
T11 T12 T21 T22 Y1
+24V
+24V
T11 T12 T21 T22 Y1
+24V +24V
+24V
T11 T12 T21 T22 Y1
NC
KM
+24V
T31 T33T32
Feedback loop
KM +24V
T31 T33T32
Reset
Switch
Logical AND connection sig. (1st layer)
Logical AND connection sig. (2nd layer)
Next unit (5layers Max.)
To set Safety solid-state outputs in ON state,
ON state signal must be input to T33.
Otherwise Safety solid-state outputs cannot
be in ON state.
To set Safety solid-state outputs in ON state,
the signal input to T32 must change from
OFF state to ON state, and then to OFF state.
Otherwise Safety solid-state outputs cannot
be in ON state.
Logical AND connection means that lower unit
(Unit C) calculates the logical multiplication (AND)
of the safety output information from upper unit
(Unit A, Unit B) and safety input signal "c", which
is input to lower unit.
In the example in the right, the safety output of
Unit C is "a" AND "b" AND "c".
Selects a mode of failure detecting (Cross
fault detecting) function for safety inputs of
G9SX corresponding to the connection of
Cross fault detection input.
Turns ON/OFF according to the state of safety
inputs, Feedback/Reset inputs, and
Logical AND connection inputs.
During off-delay state, safety solid-state outputs
are not able to turn ON.
Off-delayed safety solid-state outputs.
Off-delay time is set by off-delay preset switch.
When the delay time is set to zero, these
outputs can be used as non-delay outputs.
Outputs a signal of the same logic as Safety
solid-state outputs.
Outputs a signal of the same logic as Safety
solid-state outputs
Outputs during error indicator is lighting up or
blinking.
Auto reset
Manual reset
Keep these outputs Open when NOT used.
Keep these outputs Open when NOT used.
Keep these outputs Open when NOT used.
Keep these outputs Open when NOT used.
Keep these outputs Open when NOT used.
Signal Name
Safety input 1
Power supply
input
Safety input 2
Logical AND
connection input1
T51,
T52
Logical AND
connection input2
Feedback/
Reset input
Cross fault
detection input
Safety solid-state
output
Off-delayed
Safety solid-state
output
Logical connection
output
Auxiliary Monitor
output
Auxiliary Error output
Description of operation Wiring
Keep Y1 open when using T11, T21. (Wiring corresponding
to category 4)
Connect Y1 to 24VDC when NOT using T11, T21.
(Wiring corresponding category 2 or 3, or when connecting
safety sensors and corresponding up to category 4.)
Connect L1 or L2 of upper unit to T41 or T51 of
lower unit, and connect GND of upper unit to
T42 or T52 of lower unit.
See Relation between each Logical AND
connection preset switch and Safety output
state for conditions for safety output to be in
the ON state.
Advanced unit
or Basic unit Advanced unit or Basic unit
L1 A2
G9SX-ADA222
L1
T41 T42 T51 T52
L2 A2
input c
input a
output(a)
output
(a&b&c)
Unit C
G9SX-ADA222
L1
T41 T42 T51 T52
L2 A2
input e
output
(a&b&c&e)
Unit E
G9SX-AD322
T41 T42 input d
output(b&d)
Unit D
Unit A
L1 A2
input b
output(b)
Unit B
Connecting Safety Sensors and G9SX
500µs Max.
1) When connecting Safety sensors with G9SX, Y1 terminal must
be connected to 24VDC.
G9SX will detect the connection error, if Y1 terminal is open.
2) In many case, Safety Sensor outputs include the off-shot
pulse for its self test.
The following condition of test pulse is applicable as safety
inputs for G9SX.
- Off-shot pulse width of the sensor, during the ON-state :
500µs Max.
TYPE G9SX-ADA222-T-(Advanced Unit)
Terminal arrangement and LED indicators
FBPWR
T33T32 T52T51T31
X1
S54
T41
S14
T21
S24
T22
S44
Y1 T12T11 X2
L1
T42
A1
L2
A2
T1
AND1 AND2
EI
T2
ED
ERR
Expected causes of the faultsOther
indicators
Checking points and
measures to take
FaultsERR
indicator
1) Failures involving the wiring of Safety input 1
2) Incorrect setting of Cross fault detection mode.
3)
Failures of the parts of the circuits of Safety input 1.
1) Failures involving the wiring of Safety input 2
2) Incorrect setting of Cross fault detection mode.
3)
Failures of the parts of the circuits of Safety input 2.
1) Check the disturbance level around G9SX
and its related system.
2) Replace with a new product.
1) Check the wiring to T11 and T12.
2) Check the wiring to Y1.
3) Replace with a new product.
1) Check the wiring to T21 and T22.
2) Check the wiring to Y1.
3) Replace with a new product.
1)
Check the wiring to T31, T32, and T33
2) Replace with a new product.
1)
Failures involving the wiring of Feedback/Reset input.
2) Failures of the parts of the circuits of Feedback/Reset input
1) Improper feedback signals from Expansion units
2) Abnormal supply voltage to Expansion units
3) Failures of the parts of the circuits of Safety relay
contact outputs
1) Failures involving the wiring of Off-delayed
Safety relay contact outputs
2) Incorrect set values of Off-delay time
3) Failures of the parts of the circuits of Off-delayed
Safety relay contact outputs
4) Impermissible high ambient temperature
1) Failures involving the wiring of Logic AND
connection input1 or 2
2) Incorrect setting for Logic AND connection input1 or 2
3) Failures of the parts of the circuits of Logical
AND connection input1 or 2
1) Supply voltage outside the rated value
1) Check the wiring to S44 and S54
2) Confirm the set values of the two of
Off-delay time preset switches.
3) Replace with a new product.
4) Check the ambient temperature and
spacing around G9SX.
1)
Check the wiring to T41 and T42 (T51 and T52)
* Make sure that the wiring length for T41, T42,
T51, T52 terminals is less than 100 meters,
respectively
*
Make sure that the Logical AND connection
signal is branched for less than 4 units.
2) Confirm the set value of the Logical
AND connection preset switch.
3) Replace with a new product.
1) Check the supply voltage to Expansion
units.
Faults by electro-magnetic
disturbance or of internal
circuits.
1) By excessive electro-magnetic disturbance
2) Failures of the parts of internal circuits
Faults involved with
Safety input 1
Faults involved with
Safety input 2
Faults involved with
Feedback/Reset input
Faults of Expansion
units
Faults involved with
Safety solid-state outputs or
Logical connection outputs
Faults involved with
Off-delayed Safety
solid-state outputs
Faults involved with
Logic AND connection
input1 or Logic AND
connection input2
Supply voltage outside
the rated value
When G9SX detects a fault, ERR indicator and/or other indicators light up or blink to show the information of the fault.
Check and take needed measures referring to the following table. and then apply supply voltage to G9SX.
Fault Detection
7
Blink
T1 Blink
Light
up
T2 Blink
FB Blink
EI Blink
ED Blink
AND1 or AND2
Blink
When indicators other than ERR indicator while ERR indicator keeps lit off, check and take needed actions referring to the following table.
ERR
indicator
Mismatch between input 1 and input 2.
T1 Blink
or / and
T2 Blink
Light off
The other
indicators Expected causes of the faults
1) Failures involving the wiring of Safety solid-state outputs
2) Failures of the parts of the circuits of Safety solid-state
outputs
3)
Failures involving the wiring of Logical connection output
4) Failures of the parts of the circuits of Logical connection
output
5) Impermissible high ambient temperature
1) Check the wiring to S14, S24, and S34
2) Replace with a new product.
3) Check the wiring to L1 and L2
4) Replace with a new product.
5) Check the ambient temperature and
spacing around G9SX.
1)
Check the connecting cable of Expansion units
and the connection of the termination socket.
2)
Check the supply voltage to Expansion units.
* Make sure that all Expansion units' PWR
indicators are lighting.
3) Replace the Expansion unit with a new one.
Conditions Expected causes of the faults
1) Input status between input 1 and input 2
is different, cause of contact failure or
short circuit of safety input device(s) or
any wiring fault.
1) Check the wiring from safety input devices to G9SX.
Or check the inputs sequence of safety input devices.
After removing the fault, turn both safety inputs to
OFF state.
The All (without PWR)
indicators Blink
The G9SX can be used up to PL =e and Category 4 required by EN ISO 13849-1 European standard. Refer to the following link for the
Safety-relay characteristic data:
http://www.fa.omron.co.jp/safety_6en/
This does NOT mean that G9SX can always be used for required category under all the similar conditions and situations.
Conformity to the categories must be assessed as a whole system.
When using G9SX for safety categories, make sure the conformity of the whole system.
1) Input the signals to both of the Safety inputs (T11-T12 and T21-T22)
2) Input a signal to the Safety inputs (T11-T12 and T21-T22) through switches with Direct Opening Mechanism.
When using limit switches, at least one of them must have Direct Opening Mechanism.
3) When connecting Safety sensor with G9SX, use TYPE 4 safety sensor.
4) Input the signal through a NC contact of the contactor to Feedback/Reset input (T31-T32 for manual reset or T31-T33 for auto reset).(Refer to
'5.Examples of Application')
5) Keep Cross fault detection mode input (Y1) open. However, when connecting devices with self-diagnosis function, such as safety sensors,
apply 24VDC to Y1.
6) Be sure to Connect A2 to ground.
Performance Level and Safety category of EN ISO 13849-1
6
Using 1 safety
input channel
Using 2 safety
input channels
(cross fault
detection OFF)
Using 2 safety
input channels
(cross fault
detection ON)
22
21