Omron sysmac NY532-1 00-111 13 0 Series Instructions for use

Hardware User's Manual
NY532-1£00-111£13££0
NY532-1£00-112£13££0
NY532-5400-111£13££0
NY532-5400-112£13££0
Industrial Panel PC
W557-E2-07
Industrial PC Platform
NY-series
IPC Machine Controller
Industrial Panel PC

NOTE
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or other-
wise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover,
because OMRON is constantly striving to improve its high-quality products, the information contained
in this manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this publica-
tion.
Trademarks
•Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan
and other countries for OMRON factory automation products.
•Windows, Visual Basic and Visual Studio are either registered trademarks or trademarks of Micro-
soft Corporation in the USA and other countries.
•EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation
GmbH, Germany.
•ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.
•The SD and SDHC logos are trademarks of SD-3C, LLC.
•Intel, the Intel Logo, Celeron and Intel Core are trademarks or registered trademarks of Intel Corpo-
ration or its subsidiaries in the USA and other countries.
Other company names and product names in this document are the trademarks or registered trade-
marks of their respective companies.
Copyrights
Microsoft product screen shots reprinted with permission from Microsoft Corporation.

Introduction
Thank you for purchasing the IPC Machine Controller.
This manual contains information that is necessary to use the IPC Machine Controller. Please read
this manual and make sure you understand the functionality and performance of the Panel PC before
attempting to use it in a control system.
Keep this manual in a safe place where it will be available for reference during operation.
Part of the specifications and restrictions for the IPC Machine Controller are available in other man-
uals.
Refer to Relevant Manuals on page 2 and Related Manuals on page 34.
Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical sys-
tems (an electrical engineer or the equivalent).
• Personnel in charge of introducing Factory Automation systems.
• Personnel in charge of designing Factory Automation systems.
• Personnel in charge of installing and maintaining Factory Automation systems.
• Personnel in charge of managing Factory Automation systems and facilities.
For programming, this manual is intended for personnel who understand the programming language
specifications in international standard IEC 61131-3.
Applicable Products
This manual covers following Industrial Panel PC with Machine Automation Control Software configu-
rations:
NY532-1£00-111£13££0
NY532-1£00-112£13££0
NY532-5400-111£13££0
NY532-5400-112£13££0
Additional Information
Refer to 1-4 Product Configuration on page 1-6 for configuration details.
Introduction
1
NY-series Industrial Panel PC Hardware User's Manual (W557)

Relevant Manuals
The following sections provide the relevant manuals for the IPC Machine Controller.
Read all of the manuals that are relevant to your system configuration and application before you use
the IPC Machine Controller.
Overview Relevant Manuals
Purpose of use
Manual
Basic Information
NY-series IPC Machine Controller Industrial Panel PC Hardware User's Manual NY-series IPC Machine Controller Industrial Box PC Hardware User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Setup User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Software User's Manual NY-series Instructions Reference Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Motion Control User's Manual NY-series Motion Control Instructions Reference Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherCAT Port User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherNet/IP Port User's Manual NJ/NY-series NC Integrated Controller User's Manual NY-series Troubleshooting Manual
Introduction to NY-series Panel
PC l
Introduction to NY-series Box
PC l
Setting devices and hardware
l l
Using motion control l
Using EtherCAT l
Using EtherNet/IP l
Making setup
l
Making initial settings
Preparing to use Controllers
Software settings
l
Using motion control l
Using EtherCAT l
Using EtherNet/IP l
Using numerical control l
Relevant Manuals
2NY-series Industrial Panel PC Hardware User's Manual (W557)

Purpose of use
Manual
Basic Information
NY-series IPC Machine Controller Industrial Panel PC Hardware User's Manual NY-series IPC Machine Controller Industrial Box PC Hardware User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Setup User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Software User's Manual NY-series Instructions Reference Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Motion Control User's Manual NY-series Motion Control Instructions Reference Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherCAT Port User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherNet/IP Port User's Manual NJ/NY-series NC Integrated Controller User's Manual NY-series Troubleshooting Manul
Writing the user program
l l
Using motion control l l
Using EtherCAT l
Using EtherNet/IP l
Using numerical control l
Programming error process-
ing l
Testing operation and debug-
ging l
l
Using motion control l
Using EtherCAT l
Using EtherNet/IP l
Using numerical control l
Learning about error manage-
ment and corrections *1 p p p p p p l
Maintenance
l l
Using motion control l
Using EtherCAT l
Using EtherNet/IP l
*1. Refer to the NY-series Troubleshooting Manual (Cat. No. W564) for the error management concepts and an overview of
the error items. Refer to the manuals that are indicated with triangles for details on errors for the corresponding Units.
Relevant Manuals
3
NY-series Industrial Panel PC Hardware User's Manual (W557)

Relevant Manuals
4NY-series Industrial Panel PC Hardware User's Manual (W557)

CONTENTS
Introduction .............................................................................................................. 1
Intended Audience...........................................................................................................................................1
Applicable Products .........................................................................................................................................1
Relevant Manuals..................................................................................................... 2
Overview Relevant Manuals ............................................................................................................................2
Manual Information................................................................................................ 10
Page Structure...............................................................................................................................................10
Special Information ........................................................................................................................................ 11
Terms and Conditions Agreement........................................................................ 12
Warranty, Limitations of Liability ....................................................................................................................12
Application Considerations ............................................................................................................................13
Disclaimers ....................................................................................................................................................14
Safety Precautions................................................................................................. 15
Definition of Precautionary Information..........................................................................................................15
Symbols .........................................................................................................................................................15
Warnings........................................................................................................................................................16
Cautions.........................................................................................................................................................18
Precautions for Safe Use ...................................................................................... 19
Disassembly, Dropping, Mounting, Installation and Storage .........................................................................19
Wiring.............................................................................................................................................................19
Task Design ...................................................................................................................................................20
Power Supply Design and Turning ON/OFF the Power Supply.....................................................................20
Actual Operation ............................................................................................................................................21
Operation .......................................................................................................................................................21
General Communications ..............................................................................................................................22
EtherNet/IP Communications ........................................................................................................................22
EtherCAT Communications............................................................................................................................22
Motion Control ...............................................................................................................................................23
Backup...........................................................................................................................................................24
Restoring Data...............................................................................................................................................24
Battery Replacement .....................................................................................................................................24
Product Replacement ....................................................................................................................................25
Cleaning, Maintenance and Disposal ............................................................................................................25
Precautions for Correct Use ................................................................................. 26
Storage, Installation and Mounting ................................................................................................................26
Wiring.............................................................................................................................................................26
Actual Operation and Operation ....................................................................................................................27
Error Processing ............................................................................................................................................27
Restoring Data...............................................................................................................................................28
Task Settings .................................................................................................................................................28
Motion Control ...............................................................................................................................................28
EtherCAT Communications............................................................................................................................28
Battery Replacement .....................................................................................................................................28
SD Memory Cards .........................................................................................................................................29
Debugging .....................................................................................................................................................29
Cleaning and Maintenance ............................................................................................................................29
Regulations and Standards .................................................................................. 30
Conformance to EU Directives ......................................................................................................................30
Conformance to KC Standards......................................................................................................................31
Conformance to UL and CSA Standards.......................................................................................................31
CONTENTS
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NY-series Industrial Panel PC Hardware User's Manual (W557)

Software Licenses and Copyrights ................................................................................................................31
Versions .................................................................................................................. 32
Check Unit Versions ......................................................................................................................................32
Check Hardware Revision .............................................................................................................................32
Related Manuals..................................................................................................... 34
Related IPC Machine Controller Manuals......................................................................................................34
Related Products Manuals.............................................................................................................................36
Terminology and Abbreviations ........................................................................... 38
Industrial PC Platform ...................................................................................................................................38
Hardware ......................................................................................................................................................38
Software.........................................................................................................................................................39
Revision History..................................................................................................... 40
Sections in this Manual ......................................................................................... 41
Section 1 Introduction to the Industrial Panel PC
1-1 Intended Use .........................................................................................................................1-2
1-2 Features ..................................................................................................................................1-3
1-2-1 Hardware Features .....................................................................................................................1-3
1-2-2 Machine Controller Software Features........................................................................................1-4
1-3 ID Information Label ..............................................................................................................1-5
1-4 Product Configuration...........................................................................................................1-6
1-5 Overall Operating Procedure ................................................................................................1-7
Section 2 System Configurations
2-1 Basic Configurations.............................................................................................................2-2
2-2 EtherCAT Network Configuration.........................................................................................2-3
2-2-1 Related EtherCAT Hardware.......................................................................................................2-4
2-3 EtherNet/IP Network Configuration......................................................................................2-5
2-3-1 Related EtherNet/IP Hardware....................................................................................................2-5
2-4 Connection with the Sysmac Studio....................................................................................2-7
2-4-1 Configurations That Allow Online Connections...........................................................................2-7
2-4-2 Configurations That Do Not Allow Online Connections...............................................................2-8
Section 3 Hardware Overview
3-1 Component Names and Functions.......................................................................................3-2
3-1-1 Front and Top of the Industrial Panel PC ....................................................................................3-2
3-1-2 Back and Bottom of the Industrial Panel PC ...............................................................................3-3
3-2 LED Indicators........................................................................................................................3-6
3-2-1 Bottom LED Indicators ................................................................................................................3-6
3-2-2 Front LED and LED Indicator ......................................................................................................3-8
3-3 Power Button........................................................................................................................ 3-11
3-4 Drive Bays ............................................................................................................................3-12
3-5 SD Memory Card Slot ..........................................................................................................3-13
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6NY-series Industrial Panel PC Hardware User's Manual (W557)

3-6 PCIe Card Slot ......................................................................................................................3-14
3-7 Connectors ...........................................................................................................................3-15
3-7-1 Power Connector ......................................................................................................................3-15
3-7-2 I/O Connector............................................................................................................................3-15
3-7-3 USB Connectors .......................................................................................................................3-16
3-7-4 Ethernet Connectors .................................................................................................................3-17
3-7-5 DVI Connector...........................................................................................................................3-17
3-7-6 RS-232C Connector (Optional) .................................................................................................3-18
3-7-7 DVI-D Connector (Optional) ......................................................................................................3-18
3-7-8 NY Monitor Link Connector (Optional) ......................................................................................3-19
3-8 Spare Parts ...........................................................................................................................3-20
3-8-1 Battery.......................................................................................................................................3-20
3-8-2 Fan Unit.....................................................................................................................................3-20
3-8-3 Accessory Kit ............................................................................................................................3-21
3-9 Optional Hardware ...............................................................................................................3-22
3-9-1 SD Memory Cards.....................................................................................................................3-22
3-9-2 USB Flash Drives......................................................................................................................3-22
3-9-3 Storage Devices........................................................................................................................3-23
3-9-4 DVI Cables ................................................................................................................................3-24
3-9-5 USB Type-A to USB Type-B Cables .........................................................................................3-24
3-9-6 NY Monitor Link Cables ............................................................................................................3-25
3-9-7 Industrial Monitor ......................................................................................................................3-26
3-9-8 Power Supply ............................................................................................................................3-26
3-9-9 UPS...........................................................................................................................................3-27
3-9-10 UPS Communication Cable ......................................................................................................3-27
Section 4 Specifications
4-1 General Specifications .........................................................................................................4-2
4-1-1 Dimensions and Weight ..............................................................................................................4-2
4-1-2 General Electrical Specifications.................................................................................................4-3
4-1-3 Power Consumption Specifications.............................................................................................4-4
4-1-4 CPU Specifications .....................................................................................................................4-5
4-1-5 Memory Specifications ................................................................................................................4-5
4-1-6 Storage Device Specifications ....................................................................................................4-6
4-1-7 PCIe Card Specifications ............................................................................................................4-7
4-2 Connector Specifications .....................................................................................................4-8
4-2-1 Power Connector Specifications .................................................................................................4-8
4-2-2 I/O Connector Specifications.......................................................................................................4-9
4-2-3 USB Connector Specifications ..................................................................................................4-13
4-2-4 Ethernet Connector Specifications............................................................................................4-14
4-2-5 DVI Connector Specifications ...................................................................................................4-18
4-2-6 DVI-D Connector Specifications................................................................................................4-19
4-2-7 RS-232C Connector Specifications...........................................................................................4-20
4-2-8 NY Monitor Link Connector Specifications................................................................................4-20
4-3 Display Specifications.........................................................................................................4-22
4-4 Environmental Specifications.............................................................................................4-23
4-4-1 Operation Environment Specifications ......................................................................................4-23
4-4-2 Temperature and Humidity Specifications.................................................................................4-24
4-4-3 Recycling Specifications ...........................................................................................................4-26
Section 5 Installation
5-1 Unpack ....................................................................................................................................5-2
5-1-1 Unpack Procedure ......................................................................................................................5-2
5-1-2 Items Supplied ............................................................................................................................5-3
5-2 Install Options ........................................................................................................................5-4
CONTENTS
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NY-series Industrial Panel PC Hardware User's Manual (W557)

5-2-1 Install a Drive ..............................................................................................................................5-4
5-2-2 Install the PCIe Card ...................................................................................................................5-8
5-3 Mount ....................................................................................................................................5-13
5-3-1 Installation Method in Control Panels........................................................................................5-13
5-3-2 Product Orientation ...................................................................................................................5-14
5-3-3 Temperature ..............................................................................................................................5-15
5-3-4 Humidity ....................................................................................................................................5-17
5-3-5 Vibration and Shock ..................................................................................................................5-17
5-3-6 Atmosphere...............................................................................................................................5-18
5-3-7 Electrical Environment ..............................................................................................................5-18
5-3-8 Prepare the Mounting Surface ..................................................................................................5-23
5-3-9 Mount the Panel PC ..................................................................................................................5-25
5-4 Wire .......................................................................................................................................5-26
5-4-1 Wiring Warnings and Cautions..................................................................................................5-26
5-4-2 Ground ......................................................................................................................................5-27
5-4-3 Wire the Power Connector ........................................................................................................5-33
5-4-4 Wire the I/O Connector .............................................................................................................5-36
5-5 Connect.................................................................................................................................5-39
5-5-1 Connector Identification ............................................................................................................5-40
5-5-2 Connection Procedure ..............................................................................................................5-41
5-5-3 Ethernet Connection Procedure................................................................................................5-43
5-5-4 Connect UPS ............................................................................................................................5-44
5-6 Initial Power ON ...................................................................................................................5-47
5-6-1 Initial Power ON Procedure.......................................................................................................5-47
Section 6 Operating Procedures
6-1 Touchscreen Operation.........................................................................................................6-2
6-2 Power ON................................................................................................................................6-3
6-2-1 Power ON Using the Power Button.............................................................................................6-3
6-2-2 Power ON Using the Power ON/OFF Input.................................................................................6-3
6-2-3 Power ON Using Safe Mode .......................................................................................................6-4
6-2-4 Auto Power ON ...........................................................................................................................6-4
6-3 Power OFF ..............................................................................................................................6-5
6-3-1 Power OFF Using the Power Button ...........................................................................................6-5
6-3-2 Power OFF Using the Power ON/OFF Input...............................................................................6-5
6-3-3 Forced Power OFF Using the Power Button...............................................................................6-6
Section 7 Maintenance
7-1 Preventive Maintenance ........................................................................................................7-2
7-1-1 Preventive Maintenance Schedule..............................................................................................7-2
7-1-2 Clean the Touchscreen Surface ..................................................................................................7-4
7-1-3 Clean the Panel PC.....................................................................................................................7-4
7-1-4 Check the Gasket Seal ...............................................................................................................7-5
7-2 Corrective Maintenance ........................................................................................................7-6
7-2-1 Remove the Cover ......................................................................................................................7-7
7-2-2 Replace the Fan Unit ..................................................................................................................7-8
7-2-3 Replace the Battery...................................................................................................................7-10
7-2-4 Replace a Drive.........................................................................................................................7-12
7-2-5 Replace the PCIe Card .............................................................................................................7-17
7-2-6 Correct Display Functionality when Nothing is Displayed .........................................................7-22
7-2-7 Correct Touchscreen Functionality............................................................................................7-23
CONTENTS
8NY-series Industrial Panel PC Hardware User's Manual (W557)