Optoma HD80 User manual

SERVICE MANUAL
SI : TSE: Check: Approved:
Date Revise Version Description
2007.07.19 V1.0 Initial Issue
2007.08.07 V2.0 Edit 2-1, 2-4, 2-11, 4-9
2007.10.07 V3.0 Add HD803
2008.06.13 V4.0 Add HD80-LV, HD803-LV
2009.4.27 V5.0
1. Add HD8000, HD800X, HD800X-LV, HD806,HD8000, HD800X, HD800X-LV, HD806,
HD803S, HD805S, HD8000LV.
2. Add “Re-write Display Hour“ in CH 2.
3. Modify “Auto Shut Down” in CH 3.
4. Modify “Light Leak” in CH 4-6.
2010.02.22
V6.0
Modify CH 4 "Defect specication table"
HD80/HD80-LV/HD803-LV Series
Copyright February, 2010. All Rights Reserved P/N: 36.87Z05G001
HD80 Series HD80, HD803, HD8000, HD800X
HD80-LV Series HD80-LV, HD8000LV, HD805S
HD803-LV Series HD803-LV, HD806, HD800X-LV, HD803S

HD80/HD80-LV/HD803-LV Series Condential I
HD80/HD803-LV/HD80-LV Comparison List
Model
Part HD80 HD803-LV HD80-LV
FORMATTER BD
80.87Z06G021
(EMEA)EMEA)) 80.87Z06G011
80.87Z06G031
(USA)USA))
SCALER BD
70.87Z21GR01
(USA)
70.87Z25GR01
(USA)
70.87Z31GR01
(USA)
70.87Z21GR11
(EMEA)
70.87Z35GR01
(EMEA)
70.87Z32GR01
(EMEA)
ENGINE MODULE 70.87Z19GR01
70.87Z29GR01
(USA/EUROPE/UK) 70.87Z19GR01
70.87Z19GR01
(Others)
COLOR WHEEL
MODULE 70.85H24GR01 70.87Z40GR01
DMD 48.87CDMGD01 48.87ZDMGD01 48.87CDMGD01
HD80 Series Comparison List
Model
Part HD80 HD8000 HD803 HD800X
FORMATTER
BD
80.87Z06G021
(EMEA)80.87Z06G003 80.87Z06G002 80.87Z06G011
80.87Z06G031
(USA))
SCALER BD
70.87Z21GR01
(USA) 80.87Z01G004 80.87Z01G003 70.87Z35GR01
70.87Z21GR11
(EMEA)
ENGINE
MODULE 70.87Z19GR01 70.87Z29GR01
DMD 48.87CDMGD01 48.87ZDMGD01

Condential II
HD80/HD80-LV/HD803-LV Series
HD803-LV Series Comparison List
Model
Part HD800X-LV HD806 HD803-LV HD803S
SCALER
BD 70.87Z35GR01 70.87Z25GR01
70.87Z25GR01
(USA) 70.87Z26GR01
70.87Z35GR01
(EMEA)
ENGINE
MODULE 70.87Z29GR01
70.87Z29GR01
(USA/EUROPE/UK) 70.87Z19GR01
70.87Z19GR01
(Others)
DMD 48.87CDMGD01 48.87ZDMGD01
HD80-LV Series Comparison List
Model
Part HD805S HD8000LV HD80-LV
SCALER BD 70.87Z27GR01 70.87Z33GR01 70.87Z31GR01(USA)
70.87Z32GR01(EMEA)

Condential II
HD80/HD80-LV/HD803-LV Series
Preface
This manual is applied to HD80/HD80-LV/HD803-LV Series projection system. The
manual gives you a brief description of basic technical information to help in service and
maintain the product.
Your customers will appreciate the quick response time when you immediately identify
problems that occur with our products. We expect your customers will appreciate the
service that you offer them.
This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything that
is complex or is not mentioned in the troubleshooting.
Notice:
The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.
HD80/HD80-LV/HD803-LV Series Service Manual
Copyright February, 2010
All Rights Reserved
Manual Version 6.0

HD80/HD80-LV/HD803-LV Series Condential III
Table of Content
Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-4
Chapter 2 Disassembly Process
Equipment Needed & Product Overview 2-1
Disassemble Lamp Cover 2-2
Disassemble Lamp Module 2-2
Disassemble Lens Shelter and Focus Ring 2-3
Disassemble Top Cover Module 2-3
Disassemble Keypad Board 2-4
Disassemble Vent 2-4
Disassemble Rear Cover 2-5
Disassemble Formatter Board 2-5
Disassemble IRIS Module 2-6
Disassemble Scaler Board 2-6
Disassemble Fan Shetter1 2-7
Disassemble Ballast 2-8
Disassemble Fan Shetter2 2-9
Disassemble Optical Module 2-9
Disassemble Color Wheel 2-10
Disassemble DMD Chip 2-10
Disassemble Zoom Ring Cover 2-11
Disassemble LVPS 2-11
Disassemble Blower 2-12
Disassemble Bottom Cover Module & Elevator 2-12

Condential IV
HD80/HD80-LV/HD803-LV Series
Rod Adjustment 2-14
Re-write Lamp Usage Hour 2-15
Re-write Display Hour 2-15Re-write Display Hour 2-15
Chapter 3 Troubleshooting
LED Lighting Message 3-1
Main Procedure 3-2
Chapter 4 Function Test & Alignment Procedure
Test Equipment Needed 4-1
Service Mode 4-1
OSD Reset 4-2
Test Condition 4-2
Test Inspection Procedure 4-3
PC Mode 4-3
Calibration 4-7
IRIS Test 4-9
Optical Performance Measure 4-10
Video Performance 4-12
Other 4-13
Chapter 5 Firmware Upgrade
Equipment Needed 5-1
Setup Procedure 5-2
Firmware Upgrade Procedure 5-2

HD80/HD80-LV/HD803-LV Series Condential V
Chapter 6 EDID Upgrade
EDID Introduction 6-1
Equipment Needed 6-2
Setup Procedure (VGA Port) 6-3
DDC Key-In Procedure (VGA Interface) 6-3
Setup Procedure (DVI Port) 6-5
DDC Key-In Procedure (DVI Interface) 6-5
Make sure procedure 6-6
Setup Procedure (HDMI1 Port) 6-7
DDC Key-In Procedure (HDMI1 Interface) 6-7
Make sure procedure 6-8
Setup Procedure (HDMI2 Port) 6-8
DDC Key-In Procedure (HDMI2 Interface) 6-8
Make Sure Procedure 6-9
Appendix A Recommended Spare Parts I
Appendix B Serial Number System Denition XIV
PCBA Code Denition XV

Condential 1-1
HD80/HD80-LV/HD803-LV Series
Chapter 1
Introduction
1-1 Highlight
No Item Description
1 Dimensions (L x W x H) - 411 x 311 x 116 (mm)
2 Weight - approx. 10 lbs (< 11lbs)
3 Tilt Angle - +5/-2 degree with elevator mechanism
4 Power Supply
- Universal AC 100--240V; 50 / 60 Hz with PFC input
- Max. 430W (HD80/HD803/HD8000/HD800X)
Max. 435W (HD80-LV/HD803-LV/HD8000LV/HD805S/
HD806/HD800X-LV/HD803S)
- provide for Philips 300W 1.3 arc UHP E21.8 lamp at brite
mode,255W at ECO mode.
5 Light Source
- Lamp could be changed by customer, but should follow the
user manual instruction.
- Replaceable Lamp should be provided by Coretronic or its
autherized agencies
6 Keystone correction
- ±5° Vertical (HD80/HD803/HD8000/HD800X)
±15° Vertical (HD80-LV/HD803-LV/HD8000LV/HD805S/
HD806/HD800X-LV/HD803S)
(according to Pixelworks PW392 scalar spec)
7Cooling system
- Advanced air ow
- One fan/ two blowers(in projector) with low system acoustic
noise level
- Temperature control circuits with adaptive voltage control
fan speed
- Max touch temperature follows UL60950 regulation
8 Brightness
HD80/HD803/HD8000/HD800X:
- Maximum 1,200 ANSI Lumens
- Typical 1,000 (HD80/HD8000/HD800X)/
940(HD803) ANSI Lumens
- Minimum 800 ANSI Lumens
HD80-LV/HD8000LV/HD805S:
- Maximum 2,200 ANSI Lumens
- Typical 1,740 ANSI Lumens
- Minimum 1,550 ANSI Lumens
HD803-LV/ HD806/HD800X-LV/HD803S:
- Typical 1,479 ANSI Lumens
- Minimum 1,320 ANSI Lumens

Condential 1-2
HD80/HD80-LV/HD803-LV Series
No Item Description
9 Contrast
HD80/HD803/HD8000/HD800X:
- 1,0000:1 full on\full off (with high contrast iris setting),
- 4,000:1 (Maximum)
- 2,500:1(HD80/HD8000/HD800X)(Typical)(Typical)
2,200:1(HD803) (Typical)
- 2,000:1 (Minimum)
HD80-LV/HD8000LV/HD805S:
- 7,000:1 full on\full off (with high contrast iris setting),
- 3,300:1 (Maximum)
- 2,700:1 (Typical)
- 2,200:1 (Minimum)
HD803-LV/HD806/HD800X-LV/HD803S:
- 7,000:1 full on\full off (with high contrast iris setting),
- 2,500:1 (Maximum)
- 2,000:1 (Typical)
- 1,500:1 (Minimum)
10 Uniformity
- 80% Japan standard (Maximum),
- 75% Japan standard (Typical),
- 65% Japan standard (Minimum)
11 Throw ratio -1.85 – 2.22:1 distance/width
12 Lamp door protection - Lamp power supply shut off automatically when door open
13 Projection lens - F/ 2.6~2.82, f = 39.12~46.94 mm. 1.2X Zoomed Focal
Lens
14 Lamp life
HD80/HD803/HD8000/HD800X:
- 1,700 hours typical, 50% survival rate in normal mode
- 2,200 hours typical in Eco mode
HD80-LV/HD8000LV/HD805S/HD803-LV/HD806/
HD800X-LV/HD803S:
- 1,250 hours typical, 50% survival rate in normal mode
- 1,600 hours typical in Eco mode
15 System controller - Dual DDP3021, DAD1000, PMD1000 for 1080p DMD.

Condential 1-3
HD80/HD80-LV/HD803-LV Series
No Item Description
16 Video compatibility
- Standards:
NTSC : NTSC M/J, NTSC 4.43
PAL : PAL B/D/I/G/H, PAL M, PAL N
SECAM : SECAM B/D/G/K/L
SDTV : 480i, 480p, 576i, 576p,
HDTV :
- HD80/HD803/HD8000/HD800X:
720p(50HZ), 720p(60HZ), 1080i(50HZ),
1080i(60HZ) and 1080p(60HZ)
- HD80-LV/HD8000LV/HD805S/HD803-LV/HD806/
HD800X-LV/HD803S:
720p(50Hz), 720p(60Hz), 1080i(50Hz),
1080i(60Hz), 1080P (50 & 60Hz) and 1080p-24
17 Intelligent zoom - By using “TI DDP3021” Chips to provide excellent quality
zooming.
18 SXGA / Compression - By using “DDP3021” Chips to compress SXGA image into
XGA display
19 Power consumption
HD80/HD803/HD8000/HD800X:
- Full power( normal ): typical 425W+/-10% at 110V AC
- ECO power(ECO): typical 360W+/-10% at 110V AC
- Standby mode: < 7 W at 110V AC
H D 8 0 - LV / H D 8 0 0 0 LV / H D 8 0 5 S / H D 8 0 3 - LV / H D 8 0 6 /
HD800X-LV/HD803S:
- Full power( normal ): typical 435W Max at 110V AC
- ECO power(ECO): typical 375W Max at 110V AC
- Standby mode: < 14 W at 110V AC