Orbinox RB Operating and maintenance instructions

R s rv s th right to chang sp cifications without notic
ORBINOX SA Pol. Ind. s/n-20270 ANOETA (Spain) T l.: [phone] - Fax: [phone] -mail:[email protected]
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
RB
OBX 03/13 Revision 0
RB-1
Th Orbinox mod l RB W ir Gat is d sign d for
downward op ning applications wh r a mor accurat
flow control is r quir d. Th wat r flows ov r th top of th
slid p rmitting a constant upstr am wat r l vation. Th
RB mod l w ir gat is availabl from siz s 150mm x
150mm up to 2000mm x 2000mm.
Th s aling syst m is incorporat d on 3 sid s (both lat rals
and bottom), r sulting in a substantially wat rtight s al
without th n d of w dg s on th gat . This uniqu
d sign achi v s bidir ctional p rformanc (s ating and
uns ating pr ssur conditions). Additionally, a 4 sid
s aling syst m is availabl .
Th l akag rat on th mod l RB is low r than th
maximum allowabl r comm nd d by DIN 19569-4
(class 5) and AWWA C-561 und r normal conditions.
Orbinox also d signs and manufactur s th RB W ir Gat
in larg r siz s, for mor d manding s rvic conditions
and maintains a l akag rat b low th allowabl
standard from AWWA. For mor information pl as
contact an Orbinox r pr s ntativ .
Th RB W ir Gat is manufactur d in g n ral accordanc
to DIN 19569. Oth r standards such as AWWA C561 and
BS 7775 also availabl .
Th standard RB mod l is manufactur d in stainl ss st l
which has a high r corrosion r sistanc in many
applications which r sults into a long r lif cycl with littl
or no maint nanc . Oth r mat rials of construction ar
availabl upon r qu st, such as AISI 904L, Dupl x
stainl ss, tc.
GENERAL DESCRIPTION
CONSTRUCTION DESIGN
MODEL

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
Seatin / Unseatin Desi n Head:
DESIGN FEATURES
MODEL
OBX 03/13 Revision 0
RB-2
• Modular d sign allows for both Op n Fram and S lf
Contain d configurations.
• Option of Rising or Non-Rising St m configurations.
• Option of 3 sid or 4 sid s aling configurations.
• Suitabl for actuation with manual, l ctric, pn umatic or
hydraulic actuators.
• S lf adjusting s al d sign.
• Orbinox W ir Gat s ar compl t ly factory ass mbl d
and t st d liminating th n d for on sit adjustm nt.
Allowable Leaka e:
Th l akag rat on th mod l RB mod l is low r than th
maximum allowabl d fin d by diff r nt standards und r
normal conditions:
• DIN 19569-4 (class 5): 1,20 l/min p r m t r.
• AWWA C-561: 1.24 l/min p r m t r.
Seatin and Unseatin Desi n Head:
Th RB mod l is d sign d to withstand a wat r pr ssur
qual to th h ight of th slid and can withstand s ating
and uns ating pr ssur conditions (bidir ctional).
Additionally, Orbinox off rs a 4 sid s aling syst m for
applications having high r wat r h ad pr ssur s.
Seal desi n:
Th RB mod l has a uniqu s lf-adjusting s al d sign,
nsuring a substantially wat rtight p rformanc .Th
HMWPE guid s nsur no m tal-to-m tal contact r ducing
th friction during op ration and xt nds s al lif .
Model Seatin Head Pressure Unseatin Head Pressure
RB - 3 Side Sealin
150mm x 150mm - 1200mm x 1200mm Slid H ight Slid H ight
RB - 3 Side Sealin
1300mm x 1300mm - 2000mm x 2000mm Slid H ight Slid H ight
RB - 4 Side Sealin
150mm x 150mm - 1000mm x 1000mm 10 m t rs of wat r column 10 m t rs of wat r column
RB - 4 Side Sealin
1100mm x 1100mm - 2000mm x 2000mm 6 m t rs of wat r column 6 m t rs of wat r column

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
MODEL
OBX 03/13 Revision 0
RB-3
Seal Desi n: sizes 150mm x 150mm to 1200mm x 1200mm
3 Side Sealin
SIDE SEAL BOTTOM SEAL
SIDE SEAL BOTTOM SEAL
Seal Desi n: sizes 1300mm x 1300mm to 2000mm x 2000mm
HMWPE
Guid
HMWPE Guid

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
MODEL
OBX 03/13 Revision 0
RB-4
Seal Desi n: sizes 150mm x 150mm to 1200mm x 1200mm
TOP SEAL
Th sid and bottom s al configuration for th RB-4 sid
s aling mod l is th sam as for th RB 3 Sid S aling
mod l up to 1200mm x 1200mm.
Seal Desi n: sizes (1300mm x 1300mm) to (2000mm x 2000mm)
4 Side Sealin
SIDE SEAL TOP SEAL BOTTOM SEAL
Lat ral
HMWPE Guid
HMWPE Guid
HMWPE
Guid
HMWPE
Guid

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
STANDARD MATERIALS OF CONSTRUCTION
MODEL
OBX 03/13 Revision 0
RB-5
Not : For mat rials oth r than th abov , pl as consult an Orbinox r pr s ntativ .
ITEM DESCRIPTION MATERIAL
1 Fram Stainl ss St l Typ 304L or 316L (14306 or 14404)
2 Slid Stainl ss St l Typ 304L or 316L (14306 or 14404)
3 Guid s High Mol cular W ight Poly thyl n (HMWPE)
4 S al EPDM
5 S al R tain r Stainl ss St l Typ 304L or 316L (14306 or 14404)
6 Fram Guid Stainl ss St l Typ 304L or 316L (14306 or 14404)
7 St m Stainl ss St l Typ 303 (14305), oth r on r qu st
8 St m Nut Bronz
9 Yok Stainl ss St l Typ 304L or 316L (14306 or 14404)
10 Handwh l Cast Iron
11 St m Prot ctor Carbon St l/M thacrylat (Pl xiglas)
Sizes 150mm x 150mm to 1200mm x 1200mm

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
MODEL
OBX 03/13 Revision 0
RB-6
Not : As standard, Orbinox W ir Gat s includ a manual op rator (handwh l or b v l g ar).
ITEM DESCRIPTION MATERIAL (standard)
1 Fram Stainl ss St l Typ 304L or 316L (14306 or 14404)
2 Slid Stainl ss St l Typ 304L or 316L (14306 or 14404)
3 Guid s High Mol cular W ight Poly thyl n (HMWPE)
4 S al EPDM
5 S al R tain r Stainl ss St l Typ 304L or 316L (14306 or 14404)
6 St m Stainl ss St l Typ 303 (14305), oth r on r qu st.
7 St m Nut Bronz
8 Yok Stainl ss St l Typ 304L or 316L (14306 or 14404)
9 St m Coupling Stainl ss St l Typ 304L or 316L (14306 or 14404)
10 Motor*
Sizes 1300mm x 1300mm to 2000mm x 2000mm
STANDARD MATERIALS OF CONSTRUCTION

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
MODEL
OBX 03/13 Revision 0
RB-7
Th following drawings show th most common mounting
options for RB W ir Gat s. For oth r mounting options,
pl as consult an Orbinox r pr s ntativ .
All Orbinox actuators can b yok or p d stal mount d,
b low ar som xampl s of th most common typ s.
Various types of actuators as shown above:
(A) Handwh l on inclin d floor stand.
(B) Handwh l on straight floor stand.
(C) G ar op rator on straight floor stand.
(D) El ctric actuator on straight floor stand.
(E) Hydraulic or pn umatic actuator.
(F) Squar Nut ISO 5211(For Non-Rising st m).
(G) Yok mount d handwh l.
(H) Yok mount d g ar and crank.
Accessories:
• M chanical stops
• Actuator manual ov rrid s
• Locking d vic s
• Sol noid valv s
• Position rs
• Limit / Proximity switch s
Sizes 150mm x 150mm to
1200mm x 1200mm
Sizes 1300mm x 1300mm to
2000mm x 2000mm
(B)
(C)
(D)
(F)
(A)
(G)
(H)
(E)
MOUNTING OPTIONS ACTUATORS
THIMBLE MOUNT
WALL MOUNT

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
MODEL
OBX 03/13 Revision 0
RB-8
INSTALLATION, OPERATION AND MAINTENANCE (IOM)
This s ction bri fly d scrib s th installation, op ration and
maint nanc of RB W ir gat s. For mor d tail d
information pl as r f r to th “IOM Manual”.
Installation:
Orbinox RB W ir Gat s ar install d by m ans of anchor
bolts. D p nding on th siz and working conditions th y
shall b ith r of th m chanical or ch mical typ . For
d tail d information about th typ , siz and quantity of
th r quir d anchor bolts for installation, pl as r f r to
th not s on th “G n ral Arrang m nt Drawing”.
In ord r to avoid l akag b tw n th concr t wall and
th fram , Orbinox r comm nds th us of construction
s alant quival nt to Sikafl x 11FC (200ml p r m t r of
op ning p rim t r).
Th minimum concr t str ngth shall b 20.7 MPa.
Th tol ranc of th concr t construction (flatn ss,
l v ln ss and plumbn ss) shall b in accordanc to
DIN 18202 standard.
Maintenance and Operation:
Th Orbinox RB W ir Gat s n d practically no
maint nanc . Th st m should b k pt lubricat d and s als
should b r plac d if damag d. Th RB W ir Gat is
clos d by applying a clockwis rotation.

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
RB - RISING STEM - SELF CONTAINED - DIMENSIONS
MODEL
OBX 03/13 Revision 0
RB-9
SIZES: 150mm x 150mm to 1200mm x 1200mm
Th following drawings show th most common fram and st m configurations and th ir dim nsional chart. Not that any fram
(Op n and S lf Contain d), st m (Rising and Non Rising) and actuator combination can b manufactur d for RB W ir Gat s.
Approx. 900mm

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
RB - RISING STEM - OPEN FRAME - DIMENSIONS
MODEL
OBX 03/13 Revision 0
RB-10
SIZES: 150mm x 150mm to 1200mm x 1200mm
Approx. 914mm

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
RB - NON RISING STEM - SELF CONTAINED - DIMENSIONS
MODEL
OBX 03/13 Revision 0
RB-11
SIZES: 150mm x 150mm to 1200mm x 1200mm
Approx. 914mm

RB
MODEL
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
SIZES: 150mm x 150mm to 1200mm x 1200mm
RB - DIMENSIONAL CHART (3 Side Sealin )
150 x150 330 300 150 150 210 298 59 43
200 x 200 380 350 200 200 260 348 87 43
250 x 250 430 400 250 250 310 398 87 43
300 x 300 480 450 300 300 360 448 87 43
350 x 350 530 500 350 350 410 498 87 43
400 x 400 580 550 400 400 460 548 87 43
450 x 450 630 600 450 450 510 598 87 43
500 x 500 680 650 500 500 560 648 87 43
600 x 600 780 750 600 400 660 748 87 43
700 x 700 880 850 700 450 760 848 87 43
750 x 750 930 900 750 475 810 898 87 43
800 x 800 980 950 800 500 860 948 87 43
900 x 900 1080 1050 900 550 960 1048 147 60
1000 x 1000 1200 1150 1000 600 1060 1168 147 60
1050 x1050 1250 1200 1050 625 1110 1218 147 60
1100 x 1100 1300 1250 1100 650 1160 1268 147 60
1200 x 1200 1400 1350 1200 700 1260 1368 147 60
SIZE
(Channel Width
x Slide Travel) W
H Min
(Self-
contained)
H
(Open
Frame) H1 H2 DLC
For dim nsions oth r than abov , pl as contact an Orbinox r pr s ntativ .
Th s dim nsions ar for information only. Do not us for installation or submittal purpos s.
OBX 03/13 Revision 0
RB-12

RB
MODEL
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
RB - NON RISING STEM -SELF CONTAINED- DIMENSIONS
SIZES: 1300mm x1300mm to 2000mm x 2000mm
OBX 03/13 Revision 0
RB-13
Approx. 914mm

RB
MODEL
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
SIZES: 1300mm x1300mm to 2000mm x 2000mm
RB - DUAL STEM - RISING STEM - SELF CONTAINED - DIMENSIONS
OBX 03/13 Revision 0
RB-14
Approx. 914mm

RB
MODEL
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
For dim nsions oth r than abov , pl as contact an Orbinox r pr s ntativ .
Th s dim nsions ar for information only. Do not us for installation or submittal purpos s.
RB - DIMENSIONAL CHART (3 Side Sealin )
SIZES: 1300mm x1300mm to 2000mm x 2000mm
1300 x 1300 1630 1500 1300 750 1370 1564 235 87
1400 x 1400 1730 1600 1400 800 1470 1664 235 87
1500 x 1500 1830 1700 1500 850 1570 1764 235 87
1600 x 1600 1930 1800 1600 900 1690 1864 235 127
1700 x 1700 2030 1900 1700 950 1790 1964 235 127
1800 x 1800 2130 2000 1800 1000 1890 2064 235 127
1900 x 1900 2230 2100 1900 1050 1990 2164 235 127
2000 x 2000 2330 2200 2000 1100 2090 2264 235 127
SIZE
(Channel Width
x Slide Travel) W
H Min
(Self-
contained)
H
(Open
Frame) H1 H2 DLC
OBX 03/13 Revision 0
RB-15

RB
ORBINOX r s rv s th right to chang sp cifications without notic .
ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
.orbinox.com
MODEL
WEIR GATE DESIGN (Size= Channel Width Slide Height)
mm 3 Sid S aling
inch 4 Sid S aling
Chann l Width: Chann l H ight:
Slid H ight:
Slid Trav l:
S ating Wat r H ad:
Uns ating Wat r H ad:
FRAME AND STEM CONFIGURATION
Non Rising St m (NRS)
Rising St m (RS)
Op n Fram + Ext nsion
Clos d fram + Ext nsion
Clos d Fram (with xt nd d fram )
ACTUATORS
Handwh l
Crank (w/ B.G ar and Sqr. Nut)
Squar Nut ISO 5211 (NRS Only)
B v l G ar
El ctric Motor
Pn umatic Cylind r
Hydraulic Cylind r
MATERIALS
Fram & Slid
St m
Ext nsion
Floor Stand
S al
St m Cov r
RB WEIR GATE SELECTION FORM
Nam : Signatur :
Units:
Actuator Mountin :
Fram Mount d (a)
Inclin d Floor Stand (b)
Straight Floor Stand (c)
Wall Brack t (for Sqr.Nut) (d)
304L SS
303 SS
304L SS
Carbon St l
EPDM
Carbon St l
Custom r:
Ord r Numb r:
Tag No.: Dat :
Qty.:
REMARKS
316L SS
316 SS
316L SS
316L SS
Pl xiglas
Oth r:
Oth r:
Oth r:
Oth r:
Oth r:
Position Indicator:
(For RS Only)
Mylar Tap
Limit Switch
Proximity Switch
(a) (b) (c) (d)
OBX 03/13 Revision 0
RB-16