Orgapack OR-T 55 User manual

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V 02.22_EN
Battery-operated strapping tool for plastic strapping
Operating instructions
English
OR-T 55
www.orgapack.com
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ORGAPACK OR-T 55
1 General information 3
2 Safety 4
2.1 General safety warnings for power tools 4
2.2 Use for the intended purpose 6
2.3 Working safely 6
2.4 Safety instructions 6
3 Description 8
3.1 Design 8
3.2 Function 9
3.3 Scope of delivery 9
4 Preparing for operation and settings 10
4.1 Battery 10
4.2 Setting strap tension 11
4.3 Setting welding time 11
5 Operating instructions 12
5.1 Strapping 12
5.2 Checking the seal 14
5.3 Setting the strap width 15
6 Preventive and corrective maintenance 16
6.1 Preventive maintenance schedule 16
6.2 Cleaning the tool 16
6.3 Replacing the tension wheel 16
6.4 Replacing the tension shoe 17
6.5 Troubleshooting 18
7 Technical data 19
8 EC Declaration of Conformity (copy) 20
Table of contents
Translation of original manual according to „Machine Directive“ 2006/42/EEC.
Read the operating instructions carefully.
These operating instructions are part of the product and therefore should be kept for later use or a
future owner.
Validity
●OR-T 55 from Series no E/21111001
Manufacturer
Orgapack
c/o Signode Switzerland GmbH
Silbernstrasse 14, Postfach
8953 Dietikon 1
SWITZERLAND
orgapack.com
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1 General information
Meaning of warning symbols, usage conventions
DANGER
Indicates a hazard with a high level of risk, which, if not avoided, will result in death or
serious injury.
WARNING
Indicates a hazard with a moderate level of risk, which, if not avoided, may result in death
or serious injury.
CAUTION
Indicates a hazard with a minor level of risk, which, if not avoided, may result in minor or
moderate injury
ATTENTION
Indicates a situation that can lead to material damage or poor operating results.
Indicates useful, supplementary information.
► This symbol identies action steps.
– This symbol indicates results from action steps.
● This symbol identies list items.
Disposal and environmental protection
This tool is manufactured without any physical or
chemical substances which could be dangerous
to health.
It is important to protect health and also promote
the reuse and environmentally-appropriate recy-
cling of waste. The following harmonised stand-
ards have also been taken into consideration:
●Directive 2011/65/EU of 8 June 2011 on the restriction of the use of certain hazardous substances
in electrical and electronic equipment (RoHS II).
●Directive 2012/19/EU of 4 July 2012 on waste electrical and electronic equipment (WEEE II).
The legal prescriptions for disposal of all parts must be observed.
►Chargers and batteries should be sorted for environmentally-friendly recycling.
►Observe notes, warnings and instructions of the battery manufacturer.
!
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2 Safety
2.1 General safety warnings for power tools
WARNING! Read all safety warnings and all instructions. Failure to follow the war-
nings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-
operated (cordless) power tool.
2.1.1 Work area safety
a) Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of ammab-
le liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you
to lose control.
2.1.2 Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets
will reduce the risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
2.1.3 Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the inuence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust masks, non-skid safety shoes, hard hat, or hearing protection used for appropriate condi-
tions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the o󰀨-position before connecting to
the power source and/or battery pack, picking up or carrying the tool. Carrying power tools
with your nger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
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2.1.4 Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and o󰀨. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool be-
fore making any adjustments, changing accessories, or storing power tools. Such preventi-
ve safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in
the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may a󰀨ect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations di󰀨erent from those intended could result in a hazardous situation.
2.1.5 Battery tool use and care
a) Recharge only with the charger specied by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of re when used with another battery pack.
b) Use power tools only with specically designated battery packs. Use of any other battery
packs may create a risk of injury and re.
c) When the battery pack is not in use, keep it away from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal objects, that can make a connection from
one terminal to another. Shorting the battery terminals together may cause burns or a re.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, ush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
2.1.6 Service
a) Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
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1
2.2 Use for the intended purpose
These tools are intended for the strapping of packaged items such as packages, pallet loads etc. The
tools are intended for strapping with plastic packaging straps (polypropylene and polyester) (Section
7). Only use these tools as described in these operating instructions.
2.2.1 Possible misuse
●Do not use steel straps with these tools.
●Do not lift, hang or pull packaged goods by the straps.
●Do not modify tools without prior authorisation.
●Do not use these tools to compress goods.
2.3 Working safely
The operating instructions must always be available at the place of operation of the strapping tool.
They must be read and observed by all persons working with or in the vicinity of the strapping tool.
Preventive and corrective maintenance on the tool may only be carried out by trained
personnel.
In addition to the operating instructions, the applicable local rules for accident preventi-
on and safe and professional work must be observed.
The operator or his supervisor is responsible for safe strapping and the correct strap
selection (Section 7) for the package, depending on its dimensions, weight, edges and
stability and the way it will be transported and stored. Only the strap specications (Section 7) speci-
ed for the tool type should be used. The tools should be adjusted appropriately for the strap used and
the package (Section 4). The operator is responsible for the correct tool settings and adjustments.
Wear protective equipment
►When operating the tool, wear eye, ear and hand
protection (cut-proof gloves) and safety shoes.
2.4 Safety instructions
WARNING
Read all safety warnings and all instructions in this operating instructions and in
the battery charger operating instructions.
Failure to follow the warnings and instructions may result in electric shock, re and/or
serious injury. Following hazards can result in serious injuries:
Strap tensioning or strapping, danger of jamming and
crushing
Do not place hands or other body parts between the strap and
the packaged goods during the strapping process. Ensure that
there are no other persons in the hazard zone (1).
For an emergency stop in the case of danger (trapped
person):
●To release the strap tension (before welding), actuate the
rocker lever.
●After welding, cut the strap using a suitable tool
(strap cutter).
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WARNING
Following hazards can result in injuries:
Loose and falling packaged goods in the case of faulty seal
Check the weld seal. Never transport packaged goods if loads looks unbalanced or impro-
per (Section 5.2).
Never lift packaged goods on the strapping, risk of injury
The strapping is designed in such a way that it is only intended to secure the packaged
goods during transport, storage etc.
Risk of explosion in EX (Explosive) zones
The tool must not be used in areas where explosions can occur as a result on
the environment or products being used.
Moving parts of the tensioning device, risk of crushing
Do not grasp in the area of moving parts.
Breaking straps, risk of injury
When being tensioned the strap may break and whip out. Do not stand in line with the
strap while it is being tensioned. Wear eye protection.
Strap ends snapping back, risk of injury
When cutting the strap, hold the upper portion and stand safely away from the strap. Do
not stand in line with the strap while it is being tensioned. Wear eye protection.
Compressed air for cleaning work, risk of injury
When cleaning with compressed air, no air must penetrate the body via skin lesions. Use
a blow gun with a multi hole nozzle. Wear eye protection.
CAUTION
The following dangers can result in minor or moderate injury:
Vibration and noise exposure
When operating the tool, wear ear and hand protection (cut-proof gloves).
The vibration/noise level specied in these instructions has been measured according to
a measurement method standardised in EN 60745 and can be used for the comparison of
power tools with each other. It is also suitable for a preliminary estimation of the vibration/
noise load.
The vibration/noise emission value measured may deviate from the specied value
depending on the actual application, the strap used and the manner of operation. Under
certain circumstances, the vibration/noise load may be increased over the entire work
period. For a more accurate assessment of the vibration/noise load, the times should
also be considered when the device is switched o󰀨, or is running but not actually being
used. This could reduce the vibration/noise load signicantly over the entire work period.
Dene additional safety measures against the e󰀨ect of vibrations for the protection of the
operator, such as, for example: maintenance of the power tool, keep hands warm and
organisation of work processes.
ATTENTION
Avoid damage to the tool:
Water damage
Do not clean the tool with water or steam. When using the tool outdoors, protect it from
rain.
Use only original spare parts
Using non-original spare parts will void the warranty and any liability.
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3 Description
3.1 Design
1 Welding lever
2 Tensioning lever
3 Handle
4 Battery
5 Cutting device
6 Serial number (XJJMMYYYY)
XE=OR-T 55
JJYear
MMMonth
YYYYconsecutive number
7 Tension shoe
8 Tension wheel
9 Foil tastatur
– Battery charging indicator (Section 4.1.3)
– Adjust welding time (Section. 4.3)
10 Tri-Color LED
– Green light: Ready for operation.
– Yellow light: During welding and the subse-
quent cooling time.
– Flashing red: If the tensioning lever is
moved back too early during the welding
process (tool is blocked; remove battery
and reinsert).
– LED o󰀨: Battery charge level too low.
Battery and charger
1 Battery (Bosch Li-Ion 12 V/6.0 Ah)
2 Charger (AL60 DV1419)
3 LED indicator
For detailed information, refer to the
operating instructions for the battery
and the charger.
10
4
5
6
7
8
1
2
3
9
1
3
4
2
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3.2 Function
●Pressing the tensioning lever against the
handle opens the tensioning device for inser-
ting the straps.
●Insert the start of the strap below the tension
shoe (2) and under the cutting device (1).
Release the tensioning lever.
●Insert the strap coming from the dispenser
between the tension wheel (3) and the tension
shoe (2) and insert it through the slot in the
cutting device (1).
●Move the tensioning lever back and forth until
the desired tensioning force is reached.
●Press welding button against tensioning lever and move tensioning lever all the way forward. Now
the straps are welded and the upper strap is cut o󰀨 in the cutting device (1).
●The strap tension is adjustable (Section 4.2)
●The welding time is adjustable (Section 4.3)
●The strap width is adjustable (Section 5.3)
●9–10, 12–13, 15–16 and 19 mm
3
/
8
″,
1
/
2
″,
5
/
8
″ or
3
/
4
″
3.3 Scope of delivery
For strapping tool OR-T 55: ●Battery Li-on 12 V / 6.0 Ah Part no 2187.020
●Battery charger AL60 DV1419, 230 V Part no 2188.025
or for USA version: ●Battery Li-on 12 V / / 6.0 Ah, BAT420 Part no 2187.021
●Battery charger AL60 DV1419, 115 V Part no 2188.026
or for Japan version: ●Battery charger AL60 DV1419, 100 V Part no 2188.027
Tool kit consisting of: ●Wire brush
●Open-end wrench SW 17
●Open-end wrench SW 11
Part no 1821.901.004
Part no 1990.101.017
Part no 1990.101.011
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4 Preparing for operation and settings
4.1 Battery
For detailed information, see the separately enclosed operating instructions for the battery and the
charger.
WARNING
Exclusively use Bosch batteries and chargers as described in this manual (Section
3.3). Use of other batteries/chargers can result in injury or re. To avoid the risk of personal
injury or re, read the battery charger operating instructions prior using the charger and
battery.
4.1.1 Charging the battery
►Connect charger to mains.
– Green LED illuminates (charger ready for
use).
►Insert battery in charger.
– Green LED ashes: Battery is being
charged.
– Green LED illuminates continuously:
Battery is fully charged.
– Red LED illuminates continuously:
Battery temperature outside charge-
temperature range.
– Red LED ashes: see operating instruc-
tions of charger.
●Charging time: Charging of empty battery:
80% / 100%: approx. 60 / 80 min.
(US-Version: approx. 120 / 160 min)
●Ideal battery temperature during charging process: 15–40 °C (59–104 °F)
●Avoid battery temperatures below 0 °C (32 °F) and over +45 °C (113 °F) during the charging process.
●The battery can be charged at any time, regardless of the charge status.
4.1.2 Inserting/removing battery in/from tool
►Inserting the battery: Insert the charged battery into the tool.
– The displays on the operating panel illuminate.
●If the tool is not used for approx. two minutes the display changes into sleep mode. Cancelling sleep
mode: Press tensioning lever.
●If the tool is not used for a long period (days) the battery must be removed from the tool and char-
ged/stored in the battery charger.
►Removing the battery: Press the unlock button and remove the battery at the same time.
4.1.3 Checking the charge status
LED display "Battery charge status" on operating
panel, with battery inserted:
1 Battey maximum charged
2 Battery fully charged
3 Battery low charged
4 Battery empty (battery must be charged)
12 3 4
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4.2 Setting strap tension
The maximum strap tension is determined by the adjustment of the friction clutch. For this
reason two open-end wrenches are supplied.
►Block the tension shaft on rear side with the
small open-end wrench (SW 11).
►With the other open-end wrench (SW 17)
adjust the nut (friction clutch).
– Turning the nut in clockwise direction the
strap tension is increased.
– Turning the nut in counterclockwise direc-
tion the strap tension is reduced.
Best results are achived by adjusting
the clutch to the maximum tension for
the package being strapped. But not
as tight that the tension wheel will turn
over or the strap breaks.
4.3 Setting welding time
WARNING
Never transport or move packaged goods with improperly performed strapping /
weld sealing - serious injuries may result.
The set welding time is continuously displayed by
means of lled dots (2) when the unit is ready for
operation.
►Press the – (1) or + (3) key until the desired
sealing time is displayed by means of lled
dots (2).
►Carry out seal check after each strapping
(Section 5.2)
17
+
–
1
2
3
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5 Operating instructions
5.1 Strapping
Preconditions
●The tool is adjusted to the width of the strap to be used (Section 5.3).
●The charged battery is inserted (Section 4.1.2).
●Desired maximum tension force is set (Section 4.2).
●Desired welding time is set (Section 4.3).
►Place the strap around the package and hold
it with the left hand so that the lower strap
lead is approx. 20 cm (8“) away from the
hand.
►Take the tool with the right hand and press the
tensioning lever towards the handle.
►Slide the strap start under the tension shoe (2)
and below the cutting device (1) into the tool
until the stop is reached.
– The lower strap is now approx. 5 cm (2“)
beyond the tool.
►Release the lever.
►Insert the strap from dispenser between the
tension wheel (3) and the tension shoe (2).
Then insert the strap into the slot of the cutting
device (1) until stop is reached.
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20 cm
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WARNING
Strap tensioning or strapping, danger of jamming and crushing
Do not place hands or other body parts between the strap and the packaged goods
during the strapping process. Ensure that there are no other persons in the hazard zone
(Section 2.4).
For an emergency stop in the case of danger (trapped person):
●To release the strap tension (before welding), press the tensioning lever against the
handle.
●After welding, cut the strap using a tool (strap cutter).
CAUTION
When being tensioned the strap may
break and whip out. Do not stand
in line with the strap while it is being
tensioned. Wear eye protection.
►Hold the tool by the handle with the left hand
and move the tension lever with the right
hand back and forward until the desired strap
tension is reached.
The maximal strap tension is adjustab-
le (Section 4.2). If the tool is used in a
dusty environement, it is recommen-
ded to clean the tool regularly. The tension wheel
in particular should be kept clean (Section 6.2).
►Bring back the tension lever to the interme-
diate position, push the black welding lever
towards the tensioning lever.
– Now the tool is ready for welding the
straps.
►Push the tensioning lever as far as it will go in
one movement. The left hand remains on the
handle of the unit to absorb the counterforce.
The straps are welded together and
the upper strap is cut o󰀨.
►Hold the tensioning lever in this position
(approx. 2 sec.) until the yellow LED on the
back of the tool goes out and the acoustic
signal sounds.
– If the yellow LED ashes on the back, the
cooling time is running.
LED ashing red: If the tensioning
lever is moved back too early during
the welding process (tool is blocked; remove battery and reinsert). If the charge status
display (section 4.1.3) is red, there is no welding, since a safe welding of the straps can no longer be
guaranteed with the remaining charge of the battery.
2 sec.
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– If the green LED ashes on the back, the
tool can be removed.
►Press tensioning lever (1) against the handle.
Then swing the tool away from the strapping
to the right at the rear (2).
►Carry out a visual sealing inspection (Section
5.2).
WARNING
Never lift packaged goods on the
strapping, risk of injury.
The strapping is designed in such a
way that it is only intended to secure
the packaged goods during transport,
storage etc.
5.2 Checking the seal
WARNING
Never transport or move packaged goods with improperly performed strapping /
weld sealing - serious injuries may result.
Perform sealing check after each strapping.
►Perform sealing check by visual inspection.
1 Good seal (the entire sealing area has been
cleanly welded, without excess material being
forced out sideways).
2 Poorly welded seal (weld not over entire
sealing area), welding time too short.
3 Poorly welded seal (excess material has
been forced out sideways), welding time too
long.
In the case of straps with poorly welded seals:
►Check the welding time setting (Section 4.3).
►Strapping with poorly welded seals must be performed again.
►Check strap type (Section 7).
►If good welding is not achieved, the tool must be checked by an authorized service center.

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2
1
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5.3 Setting the strap width
The tools can be operated with the following strap widths:
●OR-T 55: 9–10, 12–13, 15-16 or 19 mm (3/8″, 1/2″, 5/8″ or 3/4″)
Required parts Order number
Washer (3) 1821.020.042
●To change the strap width, the strap stop (2)
must be removed with the screw (1) from the
tool and retted with washers (1.5 mm thick)
according to the width of the strap.
●Strap width 19 mm (3/4″): without washer
●Strap width 15–16 mm (5/8″): one washer
●Strap width 12–13 mm (1/2″): two washers
●Strap width 9–10 mm (3/8″): three washers
►Loosen screw (4) and remove knife sleeve (1).
►Remove special screw (2) and move the pawl
(3) to desired position according to strap
width. Tighten special screw (2).
►Insert washers between base plate and knife
sleeve according to strap width.
●Strap width 19 mm (3/4″): without washer
●Strap width 15–16 mm (5/8″): one washer
●Strap width 12–13 mm (1/2″): two washers
●Strap width 9–10 mm (3/8″): three washers
►Tighten screw (4) again.
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6 Preventive and corrective maintenance
WARNING
Unexpected startup during maintenance work, injuries possible.
Always remove the battery before performing cleaning or preventive and corrective
maintenance work.
6.1 Preventive maintenance schedule
Task Interval (cycles)
Cleaning the tool (Section 6.2) – Daily (for > 300 strappings/day)
– Weekly (for < 300 strappings/day)
Tool inspection (recommended) – Every 2 years or 50,000 strappings, service
by specialist unit
6.2 Cleaning the tool
In the case of heavy dirt accumulation it is recommended that the tool be cleaned regularly (daily). In
particular, the tension wheel and the tooth plate should be checked for damage and kept clean.
WARNING
Wear eye protection when cleaning
with compressed air!
►Clean the tension wheel (1) and the toothed
plate (2) by blowing them out sideways
with compressed air or with the steel brush
supplied.
►If necessary, replace the tension wheel / tooth
plate (Section 6.3 / 6.4).
6.3 Replacing the tension wheel
Required parts Order number
OR-T 55: Tension wheel (1) (wear part) 1821.047.003
Nut (3) 1820.020.163
Saucer spring (2) Ø25/12,2 x 1,5 1925.210.122
Carrier (1) 1821.255.001
Cluch disk (4) (6) 1830.000.262
Pin (8) 1821.030.024
Dismantling
►Remove battery from tool.
►Block the tension shaft (7) with the open-end
wrench supplied (SW 11). Remove nut (3)
with other open-end wrench (SW 17).
► Remove ve saucer springs (2) and carrier
(1).
►Press tensioning lever and remove pin (8).
►Remove the tension wheel (5) with the two
clutch disks (4) and (6).
 








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►Check clutch disks for wear, replace if necessary. Replace tension wheel.
Fitting
►Fitting is performed in reverse order.
Do not oil the coupling discs. Set maximum belt tension after installation (Section 4.2).
6.4 Replacing the tension shoe
Required parts Order number
OR-T 55: Tension shoe (1) (wear part) 1821.048.004
Set screw (3) 1820.030.092
Compression spring (4) 1821.010.018
Bolt (5) 1821.033.009
Spiral pin (6) 1821.039.006
Set screw (7) 1910.604.082
Dismantling
►Remove battery from tool.
►Push the tensioning lever forward until the
stop is reached.
►Remove set screw (3) with compression
spring (4) and bolt (5).
►Release set screw (7).
►Push out spiral pin (6) with a small screwdri-
ver.
►Raise rocker unit (8) and remove and replace-
tension shoe (1).
►– Clean tooth plates and tension wheel.
Fitting
►Fitting is performed in reverse order.
►Before inserting the rocker unit (8) lift stroke lever (2) that the switch link of the rocker lies below
the stroke lever. After mounting the shaft turn the tension wheel until the rocker moves down.
►Screw in set screw (3) until it is in line with the casing.








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ORGAPACK OR-T 55
6.5 Troubleshooting
If the error cannot be rectied by applying the measures described above, please contact the local
service center!
In the case of other errors not desribed here, please contact the local service center.
Error / Display Probable cause Remedy / Corrective action
Tri-colour LED (Sec. 3.1)
remains dark.
●Battery defective / completely
discharged.
●Battery not inserted correctly.
●The battery inserted is not per-
missible (wrong battery).
►Charge/replace battery (Sec.
4.1.1/4.1.2).
►Check that the battery is fully
inserted.
►Insert the correct battery.
Red battery level indicator
ashes red (Sec.4.1.3).
●Battery empty. ►Charge battery (Sec. 4.1.1).
Strap is not tensioned. ●Strap inserted incorrectly in the
tool.
►Insert the strap correctly into the
tool (Sec. 5.1).
Desired strap tension is not
achieved.
●Dirty or defective tension wheel.
●Maximum strap tension (friction
clutch) incorrectly set.
►Clean/replace tension wheel (Sec.
6.2/6.3).
►Setting strap tension (Sec. 4.2).
Tension wheel is spinning. ●Dirty or defective tension wheel.
●Maximum strap tension (friction
clutch) set too high.
►Clean/replace tension wheel (Sec.
6.2/6.3).
►Setting strap tension (Sec. 4.2).
Strap is not welded properly
(tears in the welding area).
●Welding time too short/too long. ►Setting welding time (Sec. 4.3).
Tri-colour LED (Sec. 3.1)
ashes red.
●Tensioning lever is moved back
too early during welding process.
Tool is blocked.
►Remove battery and reinsert.
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7 Technical data
OR-T 55
Weight 3.8 kg (8.4 lb) (incl. battery)
Dimensions Length: 380 mm width: 130 mm Height: 200 mm
(15”) (5.1″) (7.9″)
Strap tension With friction clutch fully variable up to 2300 N (510 lbs.) depend
ing on strap quality
Sealing Friction welded
Typical measured A-rated
emission sound pressure level
– EN 60745-1/2:2009 LpA 79 dB (A) (Deviation 3.0 dB)
Average sound power level
– EN 60745-1/2:2009 LWA 90 dB (A) (Deviation 3.0 dB)
Vibrations at handle
– EN 60745-1/2:2009 ah4.3 m/s2 (Deviation 1.5 m/s2)
Operating temperature for the
strapping tool (see separate oper-
ating instructions for battery and
charging device) –10 °C to +40 °C (14–104 °F)
Relative humidity Up to 90 %
CHARGER / BATTERY
Rated voltage charger 100 / 110 / 230 V
Charger type GAL 1230 CV (US-Version: Bosch BC330)
Charging time approx. 60 min. = 80% charging capacity
(US-Version: approx. 120 min.)
approx. 80 min. = 100% charging capacity
(US-Version: approx. 160 min.)
Strappings with one battery charge approx. 500 depending on strap
Battery Bosch Li-Ion 12 V/6.0 Ah
PLASTIC STRAP
Strap type Polypropylene (PP), Polyester (PET)
Strap width adjustable to 9–10 mm, 12–13 mm, 15-16 mm, 19 mm
(3/8″, 1/2″, 5/8″, 3/4″)
Strap thickness 0.50–1.00 mm (.019″–.039″)
* refer to Section 2.4, Vibration and noise exposure
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ORGAPACK OR-T 55
8 EC Declaration of Conformity (copy)
(CE 2006/42/EC, Annex II 1.A.)
The manufacturer take sole responsibility for declaring that the machines to which this declaration
refers are in full conformity with the current requirements of the Council Directive of 17th May 2006
(2006/42/EC) “Machine Directive” and its amendments.
Furthermore, electrical installations are in conformity with the requirements of the Council Directive of
26th February 2014 (2014/30/EU) “EMC Directive”.
The following harmonised standards
were taken into account: EN 60745-1:2009 + A11:2010; EN 60745-2-18:2009; EN ISO
12100:2010; EN ISO 13854:2019; EN 61000-6-1;
EN 61000-6-3; EN 415-8: 2008
CB Test Certicate: NL-79014
Place of certication: DEKRA Certication B.V.
Meander 1051, NL-6825 MJ Arnhem, Netherlands
Type designations: OR-T 55
From machine no./ year of construction E/21111001 / 2021
CH-8953 Dietikon, 18.02.2022
R. Siegrist M. Binder
Managing Director Director-Head of Global R&D
Agent for the publication of technical documentation:
Signode Switzerland GmbH, Silbernstrasse 14, 8953 Dietikon 1, Switzerland
Manufacturer
Orgapack
c/o Signode Switzerland GmbH
Silbernstrasse 14, Postfach
8953 Dietikon 1
SWITZERLAND
orgapack.com
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