Huck 3585 User manual

June 22, 2015
HK1080
Makers of Huck®, Marson®, Recoil®
Brand Fasteners, Tools & Accessories
INSTRUCTION MANUAL
3585SERIES
HYDRAULIC INSTALLATION TOOLS
3585
3585PT

2
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems

3
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
CONTENTS
EC DECLARATION OF CONFORMITY ...............2
SAFETY INSTRUCTIONS ........................4
D
ESCRIPTION...............................6
SPECIFICATIONS.............................6
PRINCIPLE OF OPERATION......................7
PREPARATION FOR USE .......................8
OPERATING INSTRUCTIONS .....................9
H
YDRAULIC COUPLINGS .......................9
M
AINTENANCE.............................10
D
ISASSEMBLY .............................11
ASSEMBLY ...............................12
ASSEMBLY DRAWING 3585...................13
ASSEMBLY DRAWING 3585PT .................14
TROUBLESHOOTING .........................15
STICKER LOCATIONS ........................15
KITS & ACCESSORIES .......................16

4
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
I. GENERAL SAFETY RULES:
1.
personnel is recommended before using HUCK equipment.
2. HUCK equipment must be maintained in a safe working
condition at all times. Tools and hoses should be inspected
at the beginning of each shift/day for damage or wear. Any
HUCK procedures.
3. For multiple hazards, read and understand the safety
instructions before installing, operating, repairing,
maintaining, changing accessories on, or working near the
assembly power tool. Failure to do so can result in serious
bodily injury.
4.
or use the assembly power tool.
5. Do not modify this assembly power tool. This can reduce
effectiveness of safety measures and increase operator risk.
6. Do not discard safety instructions; give them to the
operator.
7. Do not use assembly power tool if it has been damaged.
8. Tools shall be inspected periodically to verify all ratings
and markings required, and listed in the manual, are legibly
marked on the tool. The employer/operator shall contact
the manufacturer to obtain replacement marking labels
when necessary. Refer to assembly drawing and parts list
for replacement.
9. Tool is only to be used as stated in this manual. Any other
use is prohibited.
10.
or your HUCK representative.
11. Only genuine HUCK parts shall be used for replacements
or spares. Use of any other parts can result in tooling
damage or personal injury.
12.
13. Never install a fastener in free air. Personal injury from
fastener ejecting may occur.
14. Where applicable, always clear spent pintail out of nose
assembly before installing the next fastener.
15. Check clearance between trigger and work piece to ensure
there is no pinch point when tool is activated. Remote
triggers are available for hydraulic tooling if pinch point
is unavoidable.
16. Do not abuse tool by dropping or using it as a hammer.
Never use hydraulic or air lines as a handle or to bend or pry
the tool. Reasonable care of installation tools by operators
eliminating downtime, and preventing an accident which
may cause severe personal injury.
17. Never place hands between nose assembly and work piece.
Keep hands clear from front of tool.
18. Tools with ejector rods should never be cycled without
nose assembly installed.
19. When two piece lock bolts are being used always make
sure the collar orientation is correct. See fastener data sheet
for correct positioning.
II. PROJECTILE HAZARDS:
1. Risk of whipping compressed air hose if tool is pneudraulic
or pneumatic.
2. Disconnect the assembly power tool from energy source
when changing inserted tools or accessories.
3. Be aware that failure of the workpiece, accessories, or the
inserted tool itself can generate high velocity projectiles.
4. Always wear impact resistant eye protection during tool
operation. The grade of protection required should be
assessed for each use.
5. The risk of others should also be assessed at this time.
6.
7. Check that the means of protection from ejection of
fastener or pintail is in place and operative.
8. There is possibility of forcible ejection of pintails or spent
mandrels from front of tool.
III. OPERATING HAZARDS:
1. Use of tool can expose the operator’s hands to hazards
.taehdnasnoisarba,stuc,stcapmi,gnihsurc:gnidulcni
Wear suitable gloves to protect hands.
2. Operators and maintenance personnel shall be physically
able to handle the bulk, weight and power of the tool.
3. Hold the tool correctly and be ready to counteract normal
or sudden movements with both hands available.
4. Maintain a balanced body position and secure footing.
5. Release trigger or stop start device in case of interruption
of energy supply.
6.
manufacturer.
7. Avoid unsuitable postures, as it is likely for these not
to allow counteracting of normal or unexpected tool
movement.
8.
9. Beware of the risk of crushing or pinching if nose
Continued on next page...
SAFETY INSTRUCTIONS
GLOSSARY OF TERMS AND SYMBOLS:
- Product complies with requirements set forth by the
relevant European directives.
- READ MANUAL prior to using this equipment.
- EYE PROTECTION IS REQUIRED while using this
equipment.
- HEARING PROTECTION IS REQUIRED while using this
equipment.
Notes: are reminders of required procedures.
Bold, Italic type and underlining:
WARNINGS: Must be understood to avoid
severe personal injury.
CAUTIONS: show conditions that will
damage equipment and or structure.

5
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
IV. REPETITIVE MOTION HAZARDS:
1. When using assembly power tool, the operator can
experience discomfort in the hands, arms, shoulders, neck
or other parts of the body.
2. When using tool, the operator should adopt a comfortable
posture while maintaining a secure footing and avoid
awkward or off balanced postures.
3. The operator should change posture during extended tasks
to help avoid discomfort and fatigue.
4. If the operator experiences symptoms such as persistent
or recurring discomfort, pain, throbbing, aching, tingling,
numbness, burning sensations or stiffness, these warnings
should not be ignored. The operator should tell the
V. ACCESSORIES HAZARDS:
1. Disconnect tool from energy supply before changing
inserted tool or accessory.
2. Use only sizes and types of accessories and consumables
that are recommended. Do not use other types or sizes of
accessories or consumables.
VI. WORKPLACE HAZARDS:
1. Be aware of slippery surfaces caused by use of the tool
and of trip hazards caused by the air line or hydraulic hose.
2. Proceed with caution while in unfamiliar surroundings;
there could be hidden hazards such as electricity or other
utility lines.
3. The assembly power tool is not intended for use in
potentially explosive environments.
4. Tool is not insulated against contact with electrical power.
5. Ensure there are no electrical cables, gas pipes, etc., which
can cause a hazard if damaged by use of the tool.
VII. NOISE HAZARDS:
1. Exposure to high noise levels can cause permanent,
disabling hearing loss and other problems such as tinnitus,
therefore risk assessment and the implementation of
proper controls is essential.
2. Appropriate controls to reduce the risk may include
actions such as damping materials to prevent workpiece
from ‘ringing’.
3. Use hearing protection in accordance with employer’s
instructions and as required by occupational health and
safety regulations.
4. Operate and maintain tool as recommended in the
instruction handbook to prevent an unnecessary increase
in the noise level.
5. Select, maintain and replace the consumable / inserted
tool as recommended to prevent an unnecessary increase
in noise.
6. If the power tool has a silencer, always ensure that it is in
place and in good working order when the tool is being
operated.
VIII. VIBRATION HAZARDS:
1. Exposure to vibration can cause disabling damage to the
nerves and blood supply to the hands and arms.
2. Wear warm clothing when working in cold conditions and
keep hands warm and dry.
3. If numbness, tingling, pain or whitening of the skin in the
and consult a physician.
4. Support the weight of the tool in a stand, tensioner, or
balancer in order to have a lighter grip on the tool.
IX. HYDRAULIC TOOL SAFETY INSTRUCTIONS:
1. Carry out a daily check for damaged or worn hoses or
hydraulic connections and replace if necessary.
2. Wipe clean all couplers before connecting. Failure to do
so can result in damage to the quick couplers and cause
overheating.
3. Ensure that couplings are clean and correctly engaged
before operation.
4.
5.
and should therefore be positioned in a well ventilated area
free from hazardous fumes.
6. Do not inspect or clean the tool while the hydraulic power
source is connected. Accidental engagement of the tool
can cause serious injury.
SAFETY INSTRUCTIONS (continued)
WARNING: Do not exceed maximum PULL
and RETURN settings on tool.
WARNING: Be sure all hose connections are
tight. All tool hoses must be connected.

6
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
DESCRIPTION
SPECIFICATIONS
HYDRAULIC FLUID:
® ®
Quintolubric®
DEXRON is a registered trademark of General Motors Corp.
MERCON is a registered trademark of Ford Motor Corp.
Quintolubric is a registered trademark of Quaker Chemical Corp.
POWER SOURCE: Powerig Hydraulic Unit
HOSE KITS: Use only genuine H
10,000 psi (689.5 BAR) working pressure.
3585 SERIES DIMENSIONS:
(not including hose, cord, or nose assembly)
Inches Centimetres
Length 8.63 21.9
Width 1.88 4.80
Height 6.50 1.65
MAX OPERATING TEMP: 125°F (51.7°C)
MAX FLOW RATE: 2 gpm (7.5 l/m)
MAX PULL PRESSURE: 7400 psi (510 BAR)
MAX RETURN PRESSURE: 2200 psi (152 BAR)
PULL CAPACITY: 45,668 7400 psi
(203 kN @ 510 BAR)
STROKE:
3585: 1.81 inches (4.60 cm)
3585PT: 1.90 inches (4.83 cm)
WEIGHT: 19 lbs (8.62 kg)
The 3585 series Hydraulic Installation Tools are cylinder-and-piston assemblies. They are complete with handle, hoses,
®Hydraulic Unit (model
918 or equivalent); nose assemblies are available separately.
These tools install a variety of fasteners.
MODEL 3585
• installs -16 (1/2”) to -24 (3/4”) Pintail-style
Lockbolt Fasteners
• has a pintail ejector to eject broken pintails from
the nose assembly
• has a nose adapter and retaining rings for
attaching nose assemblies
MODEL 3585PT
• installs -16 (1/2”) to -24 (3/4”) Huck-Spin, Huck-
Spin2®, and Bob-Tail®Fasteners
•
fasteners without a pintail break)
• has a pass-through hole (on the piston) to allow
the included T-wrench to install Huck-Spin collars
The tools have a dump valve—positioned by the piston—that relieves the hydraulic pressure at both ends (PULL and
.
T-124833CE) to check and set the
pressures. The gauge is available separately and includes instructions for use.
NOTE: Gauge instructions are also included in applicable Powerig instruction manuals.

7
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
PRINCIPLE OF OPERATION
PULL CYCLE
Figure 1A
operated valve in the Powerig®
through the PULL hose to the front side of the piston, and
The piston and nose assembly collet move rearward
installing the fastener.
RETURN CYCLE
Figure 1B
to move forward, and pushes the nose assembly and tool
off the swaged (installed) fastener.
stroke, pressure builds, causing the Powerig to shut off,
completing the cycle.
PULL Pressure (PULL Cycle) RETURN Pressure (RETURN Cycle)
FIGURE 1AFIGURE 1B

8
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
This section contains important information that should be
reviewed before using the tool. This information is offered
as guidance to help you work safely, and when used
in conjunction with the information in the MAINTENANCE
section, will extend the life of your tool.
GENERAL PRECAUTIONS
precautions to avoid damaging tool or components:
(a) Use materials such as brass, aluminum, or wood, to
protect tool when applying pressure.
(b) Apply continuous steady pressure, rather than sharp
blows, to disassemble or assemble components.
An arbor press provides steady pressure to press a
component in or out.
misalignment. Reverse the procedure to correct
misalignment and start over.
(d) Smear LUBRIPLATE®502723)
Parker Threadmate, Loctite 567, or Slic-tite stick
to male pipe threads per manufacturer’s instructions.
DISASSEMBLY AND ASSEMBLY TOOLS
hand tools, such as wrenches, drifts, copper and lead
hammers, screwdrivers, socket screw hexagon keys,
and long forceps (tweezers). These can be purchased at
recommends having access to an arbor press and vise
with soft jaws.
on this tool. See KITS & ACCESSORIES.
POWER SOURCE CONNECTIONS
U
suitably prepared for operation.
1. Turn off the Powerig; disconnect its power supply.
2. Apply Parker Threadmate, Loctite 567, or Slic-tite stick
to male pipe threads per manufacturer’s instructions,
and then connect the hoses to the Powerig.
it on. Press and hold the tool trigger for 30 seconds;
then press trigger a few times to cycle the tool and
tool and check for leaks. Turn off the Powerig.
Powerig; disconnect the Powerig from the power
supply. Select a nose assembly for the fastener to be
installed and attach it to the tool.
6. Reconnect the Powerig to the power supply and the
tool’s switch control cord to the Powerig.
fasteners in a test plate of correct thickness with
proper size holes. Inspect installed fasteners.
NOTE: If fasteners do not pass inspection, see
TROUBLESHOOTING to investigate possible causes.
LUBRIPLATE is a registered trademark of .
Threadmate is a registered trademark of Parker Intangibles LLC.
is a registered trademark of E. I. du Pont de Nemours and Co.
Loctite is a registered trademark of Henkel Corporation, U.S.A.
Slic-tite is a registered trademark of LA-CO Industries, Inc.
PREPARATION FOR USE
WARNING:
Read entire manual before using tool.
personnel is recommended before using
HUCK equipment.
When operating HUCK equipment, always
wear approved eye and hearing protection.
Be sure there is adequate clearance for the
operator’s hands before proceeding.
WARNING: HUCK recommends that a HUCK
Powerig be used to power HUCK tools.
Hydraulic units that deliver high PULL
and RETURN pressures—but which are
NOT equipped with RELIEF VALVES—are
NOT RECOMMENDED and may be
dangerous.
Set the PULL and RETURN pressures
SPECIFICATIONS. Failure to
properly set these pressures may result in
serious personal injury. Use HUCK Pressure
Gauge (P/N T-124883CE) as indicated in its
instruction manual.
CAUTION:
Do not use TEFLON®tape on pipe threads.
Tape can shred, resulting in malfunctions.
Keep disconnected hoses and couplers
Do not abuse this tool by dropping it,
using it as a hammer, or otherwise causing
unnecessary wear and tear. Never carry the
tool by attached hoses.
WARNING: Connect the tool’s hydraulic hoses
to the HUCK Powerig® Hydraulic Unit before
connecting tool’s switch-control cord to the
Powerig.
Serious personal injury may occur if not
connected in this order AND if disconnected
in the reverse order.

9
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
OPERATING INSTRUCTIONS
Read all of these instructions in order to ensure the safe operation of this equipment.
This section details installing HuckBolt®Fasteners.
these fasteners. If the tool malfunctions, consult
TROUBLESHOOTING prior to attempting any repairs.
NOTE: Reasonable care of tools by operators is an
downtime.
Prior to starting these procedures, check the tool’s
proper orientation of the
tool.
To install a HuckBolt Fastener:
1. Place a fastener in the workpiece and place the
collar over the fastener.
NOTE: The beveled end of the collar must be
towards the nose assembly and tool.
2. Hold the fastener and push the nose assembly onto
the fastener that is protruding through the collar until
the nose anvil touches the collar.
NOTE: The tool and nose assembly must be at right
angles (90°) to the work.
3. Press and hold the trigger to start installation cycle.
4. Release the trigger when forward motion of nose
assembly anvil stops and pintail breaks off.
The pressure is re-directed; the piston moves forward;
and the tool is pushed off the fastener and ejects the
pintail. The tool and nose assembly are ready for the
next installation cycle.
CAUTION: Remove excess gap from
between the sheets to permit proper
fastener installation and prevent jaw
damage. ALL jaw teeth must engage the
pintail to avoid damaging the teeth.
WARNING:
• Wear approved eye and hearing
protection.
• Ensure there is adequate clearance for
operator’s hands before proceeding with
fastener installation.
•
to the tool and directed away from all
personnel.
• Do not pull on a pin without placing a
fastener in a workpiece. Make sure that
the collar chamfer is out, toward the
tool. Pins eject with great velocity when
pintails break off or teeth/grooves strip,
which could cause severe injury.
HYDRAULIC COUPLINGS
FIGURE 2
.
WARNING: Make sure the tool has been
properly re-assembled prior to use. Failure
to do so could result in serious personal
injury.

10
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
GENERAL
the performance of the entire system. Regular inspection
and the immediate correction of minor problems will keep
schedule of “preventive” maintenance of the tool, nose
assembly, hoses, trigger and control cord, and Powerig®
will ensure your tool’s proper operation, extend its life,
and reduce the risk of personal injury to those who
operate it.
NOTE: HUCK tools should be serviced only by personnel
who are thoroughly familiar with its operation.
Service the tool in a clean, well-lighted area. Take
special care to prevent contamination of pneumatic
from dirty work surfaces.
Have available all necessary hand tools—standard
and special.
examine them for damage and wear.
undue force.
Spare Parts Service
Kits available when servicing the tool; they include
experience dictates, should also be available.
DAILY
If a Filter-Regulator-Lubricator unit is not being used,
uncouple the air disconnects and add a few drops of
NOTE: If the tool is in continuous use, add a few
drops of oil in every 2–3 hours.
Before connecting an air hose to the tool, bleed the
air lines to clear dirt or water.
connections are secure and free of leaks; tighten or
replace if necessary.
air or hydraulic leaks; tighten, repair, or replace if
necessary.
Inspect the tool, hoses, and Powerig during operation
to detect abnormal heating, leaks, or vibration.
in mineral spirits to clear jaws
and rinse metal chips and dirt. For a more thorough
cleaning, disassemble the nose assembly. Use a dull-
pointed “pick” to remove imbedded particles from the
pull grooves of the jaws.
all parts of TM
Jaws in mineral spirits or isopropyl alcohol only; do
not let the jaws come in contact with other solvents.
o not soak jaws; dry them immediately after
cleaning. recommends drying other parts
before re-assembling.
WEEKLY
assemblies in accordance with applicable
instructions.
and .
Inspect the
and dump valve for scored surfaces, excessive wear,
and damage; replace as necessary.
STICKERS
Stickers on the tool display safety and pressure-settings
information, and must always be legible. For more
information on sticker locations and part numbers, see
STICKER LOCATIONS.
SPARE PARTS SERVICE KITS
appropriate kit accessible. For more information, see KITS
& ACCESSORIES.
FLUID MAINTENANCE
See SPECIFICATIONS
regulations. Recycle steel, aluminum, and plastic parts in
accordance with local lawful and safe practices.
TEFLON is a registered trademark of E. I. du Pont de Nemours and
Company.
Threadmate is a registered trademark of Parker Intangibles LLC.
MAINTENANCE
CAUTION: Replace all seals, wipers,
O-rings and Back-up rings when the tool is
disassembled for any reason, and at regular
intervals, depending on severity and length
of use.
CAUTION: Do not use TEFLON®tape on
pipe threads. Tape can shred, resulting in
malfunctions. Apply Parker Threadmate,
Loctite 567, or Slic-tite stick to male pipe
threads per manufacturer’s instructions.

11
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
DISASSEMBLY
This procedure is for complete disassembly of the tool.
only those components necessary in order
worn or damaged components. Always use a soft-jaw
vise to avoid damage to tool.
To disassemble the tool:
NOTE: “P/N” indicates a part that is available from HUCK.
1.
Powerig®; then uncouple the hydraulic hoses.
2. Remove the sleeve and split ring. Remove the nose
assembly.
3.
the hydraulic hoses into a clean container.
4.
drained into the container.
5. Model 3585: Remove the retaining ring and cover
plate.
Model 3585PT: Remove the screws and the retainer.
6. Model 3585: Use the
126981) to remove the end cap.
Model 3585PT: Use the
126981) to remove the end cap assembly.
7. Push rearward on the adapter assembly. The piston
and adapter will slide from the cylinder.
8. Pull the piston out of the adapter, and remove the
dump valve from the piston.
NOTE: Ejector gland assembly can be removed
to inspect and/or replace components without
disassembling tool. Use ejector gland wrench P/N
122048 to unscrew the assembly; then remove it
and the pintail ejector from the piston.
9. Use a small-diameter, dull-pointed “pick” to remove
10. Remove the socket head cap screw from the handle
assembly.
11. Remove two button-head cap screws from one-half of
the handle and cylinder.
12. Separate the handle halves and lift out the trigger
switch assembly, strain relief, and control cord
(including cord connector).
13. Remove the remaining button-head cap screws and
handle half. Remove both hydraulic hoses from the
cylinder.
14. Loosen two screws at the rear of the switch to
remove the switch from the electrical cord. Remove
two #6-32 socket setscrews to disassemble the
switch. Pull the strain relief grommet from the cord.
The tool has been properly disassembled. Store all
re-usable parts (screws and disassembled components)
in a clean, dry area.
WARNING: Do NOT re-use seals, wipers, or
rings; irreparable tool damage could occur.
Discard these parts and use replacements
(see KITS & ACCESSORIES).
NOTE: Disassemble the cord connector to rewire or
replace it.
WARNING: Disconnect the tool control cord
from the Powerig before disconnecting the
hydraulic hoses from it. If not disconnected in
this order, serious personal injury may occur.

12
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
ASSEMBLY
This section details the re-assembly of the tool. For
having the following items accessible.
NOTE: “P/N” indicates a part that is available from HUCK.
•
3585KIT 3585PTKIT)
NOTE: When re-assembling the tool, always replace
damaged and defective parts, and all seals, wipers,
O-rings, and Back-up rings of sub-assemblies.
• LUBRIPLATE®502723) or
®505476)
Before re-assembling the tool:
•
•
• Inspect components for scoring, excessive wear, and
damage; replace as necessary.
•
Back-up rings.
rings.
• Smear LUBRIPLATE®
®
mating parts to ease assembly.
To re-assemble the tool:
1. Assemble the electrical control cord to the plug of the
electrical connector.
2. Push the cord thru the strain relief and attach it to the
switch.
3. Screw both hoses into the cylinder.
4. Loosely attach the handle-half by turning two button-
head cap screws into the cylinder.
5. Place the assembled switch, electrical cord, strain
relief, and electrical connector into the handle
holding the assembled components in position.
6. Assemble the ejector gland assembly and pintail
ejector to the piston as follows.
a. Insert the pintail ejector into the piston.
b.
c.
d. Make sure all ejector gland assembly parts
(rings and wiper) are in place, then screw in the
122048) to tighten the assembly.
7. Push the nose adapter into the cylinder.
8. Install the retaining ring into the groove in the
adapter.
9. Push the assembled piston and the assembled front
wiper, and wiper housing in place) into the assembled
cylinder and adapter.
10. Slide the dump valve into the hole through the piston.
to the rear.
11. 126981) to
tighten the end cap, then back it off until the locator
can be placed in closest matching grooves.
12. Model 3585: After the end cap is locked in place,
install the cover plate and retaining ring.
Model 3585PT: After the end cap is locked in place,
install the retainer and cap screws.
13. Screw the coupler nipple onto the hose in port P;
screw the coupler body onto the hose in port R.
14.
tool and check for leaks.
15. Attach the nose assembly to the tool following the
ring set and retaining sleeve furnished with tool.
LUBRIPLATE is a registered trademark of .
SUPER-O-LUBE
TEFLON is a registered trademark of E. I. du Pont de Nemours and
Company.
Threadmate is a registered trademark of Parker Intangibles, LLC.
WARNING: Do not omit any seals during
servicing; leaks will result and serious
personal injury can occur.
CAUTION: Do not use TEFLON®tape on
pipe threads. Tape can shred, resulting in
malfunctions. Threadmate™ is available in a
4oz. tube from HUCK (P/N 508517).
WARNING: Make sure the tool has been
properly re-assembled prior to use. Failure to
do so could result in serious personal injury.

13
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
ASSEMBLY DRAWING 3585
Item Description P/N Qty.
1128673 1
2504639 2
3Back-up Ring 501160 2
4129196 1
5Retaining Ring 507418 1
6129197 1
7129198 1
8126198 1
9Handle 129789 1
10 #6 Screw 500051 1
11 #10 Screw 500102 5
12 Hose 126107-6 2
13 110686 1
14 128705 1
15 Strain Relief 505344 1
16 Trigger Switch Assy 120361 1
17 Set Screw 501731 1
18 Retaining Ring 501030 1
19 Sleeve 100248 1
20 Split Ring 100247 1
21 120653 1
21a Gland 122047 1
21b Back-up Ring 501080 1
21c QUAD Ring 501411 1
21d O-Ring 500779 1
21e Ejector Washer 120652 1
21f Ejector Rod Wiper 122742 1
21g O-Ring 500779 1
Item Description P/N Qty.
22 Pintail Ejector 128742 1
23 128675 1
24 506001 1
25 125683 1
26 128674 1
27 Polyseal 507417 1
28 122769-3 1
29 Piston 128703 1
30 590247 1
31 590189-2 1
32 110438 1
33 110439 1
FIGURE 3

14
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
ASSEMBLY DRAWING 3585PT
FIGURE 4
Item Description P/N Qty
14 120631 1
15 Setscrew 501731 1
16 Retaining Ring 501030 1
17 Sleeve 100248 1
18 Split Ring 100247 1
19 128675 1
20 110438 1
21 110439 1
22 Screw 500060 3
23 590247 1
24 590189-2 1
25 505839 10
Item Description P/N Qty
4c O-Ring 504639 1
4d Back-up Ring 501160 1
4e Polyseal 507324 1
4f Wiper Seal 508443 1
4g Retaining Ring 508444 1
5Retainer 129795 1
6129198 1
7129820 1
8Handle 129789 1
9Socket Hd Screw 500102 4
10 Hose 126107-2 2
11 110686 1
12 129839 1
13 Strain Relief 505344 1
Item Description P/N Qty
1128673 1
2128776 1
2a Front Gland 128674 1
2b Polyseal 507417 1
2c Wiper Housing 125683 1
2d Wiper 506001 1
2e O-Ring 500865 1
2f Back-up Ring 501160 1
3Piston Assy 129833 1
3a Piston 129792 1
3b GLYD Ring 122769-3 1
4129832 1
4a End Cap 129791 1
4b Spacer 129796 1

15
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
TROUBLESHOOTING
1. Tool fails to operate when trigger is pressed.
a. Inoperative Powerig®Hydraulic Unit. See
applicable instruction manual.
b. Loose air or electric connections.
d. Loose or faulty hydraulic hose couplings.
e. ump valve not installed in tool.
2. Tool operates in reverse.
a. Reversed hydraulic hose connections between
hydraulic unit and tool.
at tool.
a. Hydraulic unit not operating properIy.
b. ump valve installed incorrectly.
c. Powerig Hydraulic Unit running in reverse (918:
918-5). See unit’s manual.
6. Tool operates erratically and fails to properly
install fastener.
a. Low or erratic hydraulic pressure; air in system.
c. ump valve installed incorrectly.
d. Excessive wear on sliding surfaces of tool parts.
e. Excessive wear of dump valve in tool.
7. Pull grooves on fastener pintail stripped during
PULL stroke.
fastener pintail.
b. Incorrect fastener grip.
d. Metal particles in jaw segments pull grooves.
e. Excessive sheet gap.
8. Collar of HuckBolt®Fastener not completely
swaged.
a. Improper tool operation. See Trouble 6.
b. Scored anvil.
9. Shear collar on HUCK Blind Fastener not driven.
a. Improper tool operation.
10. Tool “hangs-up” on swaged collar of HuckBolt
Fastener.
a. Improper tool operation. See Trouble 6.
11. Pintail of fastener fails to break.
a. Improper tool operation. See Trouble 6.
b. Pull grooves on fastener are stripped. See
Trouble 7.
c. PULL pressure too low.
dump valve.
good parts for suspected defective parts. Use this Troubleshooting information to aid in locating and correcting trouble.
Sticker locations
and part numbers are shown below. A sticker must be ordered and replaced on the tool, in the location shown, if: i) it
becomes damaged or worn, ii) it has been removed from the tool, or iii) replacing the Cylinder.
STICKER LOCATIONS
FIGURE 5

16
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
KITS &ACCESSORIES
KITS
SERVICE KITS - 3585KIT
- 3585PTKIT
ACCESSORIES
122048
126981
Remote Trigger (all models) - 123381
T-124833CE
Piston Assembly Tool Kit - 123110-12
Piston Assembly Tool 123111-7
Spacer 123112-7
Spare Parts Service Kits that contain various perishable parts. The types and
quantities of spare parts that should be available vary with the application and tools in use. Have the appropriate kit
accessible when using this tool and when performing maintenance on it.
Accessories available when preparing, using, and performing
maintenance on this tool.

17
3585 Series Hydraulic Installation Tools (HK1080) Howmet Fastening Systems
LIMITED WARRANTIES

For the Long Haul™
Americas
Howmet Fastening
Systems Aerospace
Products Tucson Operations
3724 East Columbia
Tucson, AZ 85714
800-234-4825
520-747-9898
FAX: [phone]
Systems Aerospace
Products Carson Operations
PO Box 5268
900 Watson Center Rd.
Carson, CA 90749
800-421-1459
310-830-8200
FAX: [phone]
Systems Commercial
Products Waco Operations
PO Box 8117
8001 Imperial Drive
Waco, TX 76714-8117
800-388-4825
254-776-2000
FAX: [phone]
Systems Commercial
Products Kingston
Operations
1 Corporate Drive
Kingston, NY 12401
800-431-3091
845-331-7300
FAX: [phone]
www.hucktools.com
Systems Commercial
Products Canada Operations
6150 Kennedy Road, Unit 10
Mississagua, Ontario L5T2J4
Canada
905-564-4825
FAX: [phone]
Systems Commercial
Products
Latin America Operations
Avenida Parque Lira. 79-402
Tacubaya Mexico, D.F.
C.P. 11850
FAX: [phone]
TELEX: 1173530 LUKSME
Far East
Systems Commercial
Products Australia
Operations
14 Viewtech Place
Rowville, Victoria
Australia 3178
03-764-5500
Toll Free: 008-335-030
FAX: [phone]
Europe
Systems Commercial
Products United Kingdom
Operations Unit C, Staord
Park 7 Telford, Shropshire
England TF3 3BQ
01952-290011
FAX: [phone]
Systems Aerospace
Products
France Operations
Clos D’Asseville
BP4
95450 Us Par Vigny
France
33-1-30-27-9500
FAX: [phone]
For The Long Haul,The Future of Fastening Technology,
The Future of Assembly Technology,The Future of Tooling
Technology, and Tools of Productivity are service marks of Huck
International. Huck provides technical assistance regarding the use
and application of Huck fasteners and tooling.
NOTICE:The information contained in this publication is only for
and/or the means for selecting such products, and is not intended
to create any warranty, express, implied, or statutory; all warranties
are contained only in Huck’s written quotations,
acknowledgements, and/or purchase orders. It is recommended
that the user secure specic, up-to-date data and information
regarding each application and/or use of such products. One Great ConnectionSM
Howmet Fastening Howmet Fastening Howmet Fastening
Howmet Fastening
Howmet Fastening
Howmet Fastening
Howmet Fastening
Howmet Fastening
Howmet