Orion VCB-X Quick start guide

VCB-X Controller Code: SS1051 Version 2.00 & up
VAV/Zone Controller Code: SS1001, SS1005, SS1025
Requires Modular Service Tool SD Code: SS1063
Requires Modular System Manager SD Code: SS1064
VCB-X Controller
Operator Interface SD
Technical Guide
www.orioncontrols.com

Zone
Zone
SD CARD UPDATING INSTRUCTIONS
The Modular Service Tool and Modular System Manager are equipped with
an SD memory card. This SD card can be removed and easily updated
through a computer by downloading updates, as they become available,
from our website to your computer.
In order to perform any updates, your computer needs an SD card drive or
you will need to purchase an SD card adapter.
Download instructions are found in Appendix B on page 82 of this manual.
WattMaster Controls, Inc.
8500 NW River Park Drive · Parkville , MO 64152
Toll Free Phone: [phone]
PH: [phone] · FAX: [phone]
E-mail: [e-mail]
Visit our website at www.orioncontrols.com
AAON®is a registered trademark of AAON, Inc., Tulsa, OK.
WattMaster Controls, Inc. assumes no responsibility for errors
or omissions.
This document is subject to change without notice.
Form: OR-VCBXOISD-TGD-01Q
Copyright March 2017 WattMaster Controls, Inc.
www.orioncontrols.com
IMPORTANT NOTICE
This technical guide provides instructions for using the Modular Service
Tool and Modular System Manager SD with the VCB-X & VAV/Zone
Controllers only. If you are using a different controller, you can download
the applicable SD Technical Guide listed below from our website—
orioncontrols.com. The technical guides can also be printed from the SD
card.
VCM-X & VCM-X E-BUS Controller - OR-VCMXRNEOISD-TGD
RNE Controller - OR-VCMXRNEOISD-TGD
SA E-BUS Controller - AA-SAOISD-TGD
VCM Controller - OR-VCMOISD-TGD
VAV/CAV and MUA II Controllers - OR-VAVCAVMUAOISD-TGD

VCB-X Operator Interface SD 3
TABLE OF CONTENTS
OVERVIEW & SYSTEM CONNECTION............................................................................... 4
Modular Service Tool ............................................................................................................................... 4
Modular System Manager SD ................................................................................................................. 6
MODULAR SERVICE TOOL SD ........................................................................................ 10
Display Screens and Data Entry Keys................................................................................................... 10
Initialization & Setting the Time & Date ................................................................................................. 11
Setting the Operating Mode & Energy Timer......................................................................................... 12
Alarm Search & Override Search .......................................................................................................... 13
Schedules & Holidays............................................................................................................................ 14
Schedule Override................................................................................................................................. 15
SYSTEM MANAGER SD ................................................................................................... 16
Display Screens and Data Entry Keys................................................................................................... 16
Initialization & Setting the Time & Date ................................................................................................. 17
Setting the Operating Mode................................................................................................................... 18
Changing Passcodes............................................................................................................................. 19
Loop Search and System Alarm Search................................................................................................ 20
Unit Alarm Search & Override Search ................................................................................................... 21
Schedules & Holidays............................................................................................................................ 22
Schedule Override................................................................................................................................. 23
PROGRAMMING............................................................................................................... 24
VCB-X Configuration Screen Index ....................................................................................................... 24
Configuring VCB-X Controllers.............................................................................................................. 25
VCB-X Setpoint Screen Index ............................................................................................................... 40
Configuring VCB-X Setpoints ................................................................................................................ 41
VCB-X Status Screen Index .................................................................................................................. 56
VCB-X Status Screens .......................................................................................................................... 57
VAV/Zone Configuration Screens .......................................................................................................... 66
VAV/Zone Setpoint Screens .................................................................................................................. 69
VAV/Zone Status Screens ..................................................................................................................... 73
VAV/Zone Damper Force Modes ........................................................................................................... 75
MiniLink PD Configuration Screens....................................................................................................... 76
MiniLink PD Status Screens .................................................................................................................. 77
TROUBLESHOOTING....................................................................................................... 78
VCB-X Outputs Force............................................................................................................................ 78
APPENDIX A - SAVING, LOADING, AND COPYING SETPOINTS ..................................... 80
APPENDIX B - UPDATING YOUR SD MEMORY CARD ..................................................... 82
APPENDIX C - UPDATING CONTROLLERS & E-BUS MODULE SOFTWARE.................... 83
INDEX .............................................................................................................................. 85

Zone
Zone
SYSTEM CONNECTION
VCB-X Operator Interface SD
4
Modular Service Tool SD
Modular Service Tool SD
The OE391-12 Modular Service Tool is a system operator interface that
provides a direct link to enable the system operator to view the status,
configure, and adjust the setpoints of the VAV/CAV, MUA, VCB-X,
VCM, VCM-X, VCM-X E-BUS, RNE, SA E-BUS or VAV/Zone Con-
troller on the control system communications loop. However, this manual
only applies to VCB-X and VAV/Zone Controllers. See note in the inside
front cover for the list of manuals that pertain to other controllers.
The Modular Service Tool is housed in an attractive black plastic enclo-
sure. The display area is covered with a clear plastic bezel for protec-
tion of the display screen. The Modular Service Tool has a 4-line-by-
20-character display panel with adjustable contrast control and a 27-key
membrane keypad for data selection and entry. All keypad operations
are simple and straight forward, utilizing non-cryptic plain English
language messages. Menu-driven programming allows for easy setup
and operation without the need for specialized training. The Modular
Service Tool is supplied with a programmable 4 Gigabyte SD memory
card, (4) AA 1.5 V batteries, a wall mount, a DC power supply, a mini-
Din communication cable, and an E-BUS communication cable. The
mini-Din cable allows you to connect the Modular Service Tool to any
Orion controller which has a mini-Din connector socket for program-
ming, monitoring, and troubleshooting purposes.
The Modular Service Tool is also equipped with an EBC E-BUS port
and an RS-485 three conductor terminal block port. The E-BUS port and
included E-BUS cable are used for updating E-BUS Module software
(described in Appendix C). The RS-485 port is used for hard-wiring to
older controllers that do not have a mini-DIN connector socket.
The Modular Service Tool is designed to be hand-carried. Its rugged
plastic housing provides superior protection for the electronic compo-
nents housed inside. The Modular Service Tool is a top-quality service
tool that will stand up to the demands of the typical job site environment
for many years.
Figure 1: Modular Service Tool SD Dimensions

VCB-X Operator Interface SD
SYSTEM CONNECTION
5
Modular Service Tool
Whether you have a Stand Alone, Interconnected, or Networked
VCB-X Control System, the Modular Service Tool always connects to
the controller via a prefabricated cable that is supplied with the service
tool. The Modular Service Tool cable is terminated on both ends with
a mini-DIN connector. Attach one end to the Modular Service Tool and
the other end to the mini-DIN connector on the controller. If this is an
Interconnected System, all controllers that are interconnected with com-
munications cable can be programmed from any controller on the loop.
If this is a Networked System, all controllers on the entire Networked
System can be programmed from one controller.
Modular Service Tool
Be sure that the Modular Service Tool has fresh batteries installed or
that it is connected to a power source using the supplied power pack
before attempting any programming of the controller. See Figure 2 for
connection details.
Figure 2: Modular Service Tool SD
Typical Controller Board
Connector Cable
Modular Service Tool SD
Female DIN
Connector
Male DIN Connector
Be Sure The Modular Service
Tool Is Connected To The
Supplied Power Pack Or Has
Fresh Batteries Installed Before
Attempting Programming Of The
Controller. Be Sure The Power Is
Turned Off On The Modular
Service Tool Before Connecting
The Cable To The Controller.
The Modular Service Tool Can Be
Connected To
Or VAV/Zone Controller By
Plugging One End Of The
Supplied Cable Into the
Modular Service Tool DIN
Connector And The Other End
Into The DIN Connector On The
Controllers.
Power On Button
SD Memory Card
A Unit Controller
EBC
E-BUS
Port
RS-485
Port

Zone
Zone
SYSTEM CONNECTION
VCB-X Operator Interface SD
6
Modular System Manager SD
Modular System Manager SD
ENTER
CLEAR
ESC
PREV NEXT
DOWN
UP
6
5
4
DEC
7
0
8
13
2
9
MINUS
-
STATUS
SETPOINTS
SCHEDULES
ALARMS
OVERRIDES
9.00"
6.25"
1.81"
Figure 3: Modular System Manager SD Dimensions
The OE392-12 Modular System Manager SD provides a direct link to
enable you to view the status and adjust the setpoints of the VCM-X,
VCM-X E-BUS, VCB-X, RNE, SA E-BUS, VCM, VAV/CAV, MUA II
or VAV/Zone Controller on the control system communications loop.
The System Manager SD is housed in a beige-colored plastic enclosure.
The System Manager has a programmable 4 Gigabyte SD card and is
equipped with a 4-line-by-20-character backlighted display panel and
a 24-key membrane keypad for data selection and entry. All keypad
operations are simple and straight forward, utilizing non-cryptic plain
English language messages. Menu-driven programming allows for
easy setup and operation without the need for specialized training. The
System Manager also has 2 integral LEDs for user notification of system
alarm conditions and override initiations. Protection from unauthorized
users is provided by the System Manager’s integral multi-level passcode
authorization programming.
On a Networked System, the Modular System Manager is connected to
the communications and power loop of the system via modular cables
that simply plug into the System Manager board and the Power/Comm
Distribution Board. This virtually eliminates wiring errors and makes
installation fast and easy. When it is to be connected to a Stand-Alone
system, a cable with modular connectors on one end and stripped wire
ends on the other end is provided to facilitate connecting communications
and power to the Modular System Manager from the 24 VAC power
source and the HVAC unit controller communication wiring terminals.
The Modular System Manager is designed for wall mounting. Mounting
holes are provided to attach the Modular System Manager to a standard
handy box. It is recommended that the System Manager be mounted at
approximately eye level to allow for ease of programming and reading
of the display. The System Manager is typically mounted in the build-
ing manager’s or superintendent’s office or in an equipment room. The
attractive enclosure is quite suitable for mounting in any location.

VCB-X Operator Interface SD
SYSTEM CONNECTION
7
Modular System Manager SD Network Connection
Network Connection
As previously described, when you are connecting the Modular System
Manager to a Networked System, the Modular System Manager is con-
nected to the communications and power loop of the system via modular
cables. These cables simply plug into the System Manager board and to
any device with modular connectors on any local loop on the system.
Devices with modular connectors include the Power/Comm Distribution
Board, VAV/Zone controller, and MiniLink Polling Device. By using
these plug-in connections, wiring errors are virtually eliminated and
system installation is fast and easy. See Figure 4 below for typical con-
nection information. See Figure 5 on page 8 for typical Power/Comm
board wiring and connection information.
Figure 4: Modular System Manager SD - Network
When the System Manager is to be connected to a Stand Alone system,
a 12-foot cable with modular connectors on one end and stripped wire
ends on the other end is provided for this purpose. This is used to fa-
cilitate connecting communications and power wiring to the Modular
System Manager from a 24 VAC power source and to the HVAC unit
controller communication wiring terminals. See Figure 6 on page 9
for wiring details. If the supplied cable wire is not long enough for
your installation, a standard modular cable of the correct length can
be purchased through WattMaster and one of the modular connectors
can be cut off to allow for the transformer and communication terminal
wiring connections. It is recommended that you do not splice the com-
munications wire if at all possible. The transformer should be rated at
6 VA minimum power output.
All Modular Power/Comm
Cables Are To Be
WattMaster Part Number
PCC-xx Or PCCE-xx
Cables.
Power/Comm Cables To
Power/Comm
Or VAV/Zone Controllers On
Local Loop.
Distribution
Board, MiniLink Polling Device
Modular System
Manager SD
Back View
NOTE: For Stand-Alone
Installations (No CommLink
or MiniLink), All TERM
Jumpers Must Be ON.
For All Applications With
CommLink(s) Or MiniLink(s),
All Jumpers Must Be OFF.
4
GB
If Desired, Instead Of Using A
Power/Comm Cable, You Can Use 2
Conductor Twisted Pair With Shield
Cable To Connect To The Power/
Comm Board.
R
SH
T
R
SH
T
R
SH
T
R
SH
T
All Comm Loop Wiring Is
Straight Thru
Local Loop RS-485
9600 Baud
Line
24VAC
24VAC Transformer
(By Others)
Rated for 6 VA
GND

Zone
Zone
SYSTEM CONNECTION
VCB-X Operator Interface SD
8
Power/Comm Board Wiring
Figure 5: Typical Power/Comm Board Wiring
A Power/Comm
Of
Using
. You Can Also Use
Another Power/Comm
Board, A System Manager Or A VAV/Zone
Controller.
Cable Can Be Used To
Connect With The MiniLink PD Instead
2 Conductor Twisted Pair With Shield
Cable A Power/Comm
Cable To Connect With
Power/Comm Cable To Power/Comm
System Manager, Or VAV/Zone Controllers On Local Loop Only.
Other Board(s),
If Desired, Instead Of Using A
Power/Comm Cable, You Can Use 2
Conductor Twisted Pair With Shield
Cable To Connect To The Power/
Comm Board From The Unit
Controller, MiniLink PD, Or Another
Power/Comm Board.
Line Voltage
24VAC
R
SH
T
R
SH
T
R
SH
T
R
SH
T
All Comm Loop Wiring Is
Straight Thru
Local Loop RS-485
9600 Baud
Local Loop RS-485
9600 Baud
24VAC Transformer (By Others)
4 Amp Slow Blow Fuse
WARNING!
DO NOT GROUND THE 24V TRANSFORMER
THAT IS TO BE USED WITH THE POWER/COMM
BOARDS. GROUNDING OF THE TRANSFORMER
WILL DAMAGE THE POWER/COMM BOARD
AND ALL BOARDS CONNECTED TO IT. A
SEPARATE TRANSFORMER MUST BE USED
FOR EACH POWER/COMM BOARD. NO
EXCEPTIONS. DO NOT CONNECT ANY OTHER
DEVICES TO THE TRANSFORMER USED FOR
THE POWER/COMM BOARD!
NOTE:
Diagram Shown Is For Wiring Of
Power/Comm Board When Used
For Connecting Local Loop Devices
Such As VAV/Zone Controllers,
System Manager(s) and Other
Power/Comm Boards.
CUS
R

VCB-X Operator Interface SD
SYSTEM CONNECTION
9
Stand Alone Connection
Use Supplied Modular Cable
With Stripped Ends For
Connection To Terminal Block
And Transformer
WHITE (T)
DRAIN WIRE (SHLD)
BLACK (R)
RED (24 VAC)
BROWN (GND)
GREEN (GND)
Class 2 Transformer
Rated For 6 VA Minimum
Controller Board
T
SHLD
R
NOTE: If Desired A Power/Comm Board As
Used With The Networked System Can Be
Installed And Wired Instead Of Using The
Pigtail Cable Wiring Shown Below. See The
Networked System Wiring Diagram For
Details.
Modular System
Manager SD
Back View
NOTE: For Stand-Alone
Installations (No CommLink
or MiniLink), All TERM
Jumpers Must Be ON.
For All Applications With
CommLink(s) Or MiniLink(s),
All Jumpers Must Be OFF.
4
GB
NOTE: You Can Use The Three
Conductor Communications Terminal
Block or a Modular Connection to
Connect to the Controller Board.
One or the Other Option Can Be Used,
Not Both. Alternatively, for Network
Connections, A Power Comm Board
Can Be Used. See Note Below.
Line
24VAC
R
SH
T
R
SH
T
R
SH
T
R
SH
T
All Comm Loop Wiring Is
Straight Through
Local Loop
RS-485
9600 or 57,600
Baud
24VAC Transformer
(By Others)
Rated for 6 VA
GND
Controller Board
T
SHLD
R
Figure 6: Modular System Manager SD - Stand Alone

MODULAR SERVICE TOOL SD
10 VCB-X Operator Interface SD
Modular Service Tool Keys
Operator Interfaces
In order to configure and program the VCB-X Controller, you must
have an Operator’s Interface or a personal computer with the Prism 2
computer front-end software installed. Two different Operator Interfaces
are available for programming of the VCB-X Controls System—the
Modular Service Tool SD and/or the System Manager TS. These de-
vices allow you to access the status and setpoints of any controller on
your communications loop. This manual describes the Modular Service
Tool SD. If using the System Manager TS II, please see the System
Manager TS II Technical Guide. If using Prism 2, please see the Prism
2 Technical Guide.
The Modular Service Tool allows you to view any input or output status
and change any setpoint to fine-tune the operations of the total system.
All keypad operations are simple and straightforward, utilizing non-
cryptic plain English messages.
Table 1: Keypad Descriptions
Table 2: Button Descriptions
Display Screens & Data Entry Keys
See the chart below for a list of the keypad descriptions and functions.
Keypad
Description
Key Function
ESC Use this key to exit from screens or
from data entry or to return to the
Main Screen from any screen in the
system.
ENTER Use this key to enter a new value.
Clear If a data entry mistake is made,
press this key to clear the data entry
field and start over. This key also
turns off the power to the Service
Tool when on the
Main Screen
Minus If a setpoint with a negative value
is required, press this key for the
minus sign.
DEC Press this key when entering data
that requires a decimal point.
 Use these keys to change values
in the Configuration Screens as
prompted.


Use these keys to step backward or
forward through the screens.
Mode Selection Buttons
The Modular Service Tool is provided with “Mode Selection Buttons.”
These buttons give you instant access to the specific mode desired without
having to scroll through several menu screens to get there.
Button
Description
Mode Selection Buttons
STATUS Pressing this button takes you
directly to the controller
“Status” screens.
SETPOINTS Pressing this button takes you
directly to the controller
“Setpoints” screens.
SCHEDULES Pressing this button takes you
directly to the controller
“Schedules” screens.
OVERRIDES Pressing this button takes you
directly to the controller “Over-
rides” screen. See the “Override
Button” section on page 21 for a
description of this function.
See Note 1 below.
ALARMS Pressing this button takes you
directly to the controller
“Alarms” screen. See the “Alarms
Button” section on page 20 for a
description of this function.
CONFIGURATION Pressing this button takes you
directly to the controller
“Configuration” screens.
BALANCE-TEST Pressing this button takes you
directly to the controller
“Balance-Test” screens.
Notes:
(1) The Modular Service Tool will only search the Overrides
one loop at a time. You must enter the Loop number and the
MiniLink PD unit ID (60).