ORVIS Battenkill Bar Stock Reel User manual

THE ORVIS COMPANY, INC. | CLEARWATER HOUSE | UNIT 28 NORTH WAY
ANDOVER, HAMPSHIRE SP10 5RW | www.orvis.co.uk
INTRODUCTION
The Battenkill BBS fly reels features include:
• Fully machined from bar-stock aerospace-grade aluminum with
an anodised finish for durability.
• Extremely lightweight design.
• Easily interchangeable spool.
• Left- to right-hand changeover in seconds with absolutely no
tools required.
• Smooth and dependable Battenkill drag system.
• Generous backing capabilities.
DRAG OPERATION
Battenkill BBS reels feature the familiar Battenkill multi-stage disc drag
system to ensure smooth stopping force.
To adjust the drag, turn the knob clockwise to increase resistance, and
counter-clockwise to decrease it. The minimum drag setting
should never be less than the pressure required to prevent
over-running of the line on fast runs. Additional drag may be
applied by palming the spool rim with your fingers or palm.
The easy drag adjustment is infinitely variable, providing
wide-ranging and controllable settings. The drag assembly
has been factory-adjusted, but may require some
fine tuning after continued use and wear of the drag
components. If drag pressure is insufficient, the range may
be adjusted by using the following procedure:
1. Turn the drag adjustment knob fully counter-clockwise.
2. Remove screw A from the outside of the drag knob B.
3. Remove the drag knob, taking care not to lose the ball
and spring.
4. Turn the drag adjustment nut clockwise to increase drag,
counterclockwise to decrease it.
5. Replace the drag knob in the same position it was in
when you removed it and replace the screw.
6. Test the drag. If the pressure is still incorrect, the above
procedure may be repeated until the desired range
is achieved.
SPOOL REMOVAL
The spool release is located in the middle of the reel spool (figure 1). To
remove, depress the spool release latch, while simultaneously lifting the spool out
of the reel frame.
LEADER-LOC
The Battenkill BBS features Orvis’ Leader-Loc system, which can be used to
prevent the leader from binding under your line during storage. Simply wrap the
leader around the counterweight and it is firmly held until required.
All Battenkill Bar Stock reels are designed for use in
saltwater conditions. See routine maintenance for saltwater care.
RETRIEVAL CONVERSION
All Battenkill BBS reels have the drag factory installed for
left-hand wind. To change your reel to right-hand wind, simply
slide the ratchet gear off the centre spindle, turn it over so the
“R” faces you, and slide the gear back over the centre spindle.
The reel is now set for right-hand wind.
ROUTINE MAINTENANCE
Your new Battenkill BBS reel has been properly lubricated prior to shipping.
However, it should be cleaned and lubricated after extensive use or after contact
with dirt, sand, or saltwater. Your reel should receive routine cleaning and
maintenance at least twice each year. Lightly lubricate all moving components—
handle, centre spindle, and gear shaft with Penn Reel Lube, available in tackle
shops. After lubrication, check screws for proper tightness. Do not put the reel
away wet, or into a wet reel case or tackle box.
Following use in saltwater, the reel should be rinsed in fresh water and all parts,
except drag surfaces, lightly oiled. The body and spool should be wiped with a
lightly oiled cloth.
For extended storage, remove both line and backing and loosen the drag.
SERVICING
Your reel should be routinely serviced, cleaned, and lubricated twice each
year, or more frequently if the reel is used for extended periods in salt water. The
service procedure is as follows:
1. Thoroughly clean the reel as described above in the ‘Routine Cleaning’ section.
For thorough cleaning, the front drag cover (#20) can be moved. Before
removing the drag cover, the drag must be set to minimum.
If adjustment of the drag system is required, refer to ‘Drag Adjustment’ section.
2. Lightly lubricate all moving parts–handle, quick release, bearings, and
centre spindle–with all-purpose grease, available from tackle shops. Do
not allow lube into the drag system, as this will diminish the drag
performance of the reel.
3. Wipe the body and spool with a lightly oiled cloth.
4. Check all screws for tightness.
GUARANTEE
Your Orvis Battenkill BBS reel is unconditionally guaranteed against
defects in materials and workmanship.
If you have any problems, simply send your reel and a £7.95 check to the
following address:
The Orvis Company Inc., Clearwater House, Unit 28 North Way,
Andover, Hampshire SP10 5RW
If the reel is in any way defective in materials or workmanship, your £7.95
repair check will be returned to you at once.
Your reel will be completely serviced (cleaned, lubricated, and returned to
you postpaid) for a fee of £7.95, plus cost of parts.
Damaged reels can be repaired on an individual basis and repair work will be
billed at the hourly shop rate, plus parts. We will provide a written estimate
upon receipt of the reel prior to any work being done.
QUESTIONS?
If you have any questions about the operation and maintenance of
your new reel, Orvis Technical Advisors are always available.
Email: [e-mail]
Battenkill®Bar Stock Reel
A
Figure 1
B
a
R
AB

THE ORVIS COMPANY, INC. | CLEARWATER HOUSE | UNIT 28 NORTH WAY
ANDOVER, HAMPSHIRE SP10 5RW | www.orvis.co.uk
Battenkill®Bar Stock Reel
REEL ASSEMBLY
1 Foot Screws
2 Reel Foot
3 Clicker Grommet
4 Clicker
5 Clicker Screw
6 Logo Disc
7 Drive Gear
8 Drag Adjustment Nut
9 Spring Washers
10 Drag Knob Screw
11 Drag Knob
12 Detent Spring
13 Detent Ball
14 Detent Plate
15 Spool
16 Frame
17 Rulon® Drag Washer
18 Drag Gear Bearing
19 Drag Gear
20 Rulon Drag Washer
21 Drag Spindle
22 Handle Knob
23 Knob Screw
24 Quick-Release Spring
25 Quick-Release Slider
26 Oiler Pad
27 Quick-Release Cover
28 Cover Screws
29 Leader-Loc O-Ring
2
1
3
4
5
67
10 11 13 1412
89
16
17 18 19 20 21
15
22 23
24 25 26 27
28
29
Battenkill Bar Stock Reel Specifications
Capacity in Yards
All capacities are quoted using 20-lb Dacron® backing and a standard weight-
forward floating fly line unless otherwise noted.
*30-lb Dacron.
I Reel | weight: 3.2 oz. | 2½inches
II Reel | weight: 3.5 oz. | 2¾inches
III Reel | weight: 3.9 oz. | 3 inches
IV Reel | weight: 4.5 oz. | 33⁄8inches
V Reel | weight: 5 oz. | 35⁄8 inches
WF1100
WF275
WF350 125
WF4100
WF575 125
WF6100
WF775 150*
WF8125
*
WF9100
*200*
WF10 175
*
WF11 150
*
I II III IV V
LINE WEIGHT
BATTENKILL BAR STOCK REEL
Capacity Chart