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TABLE OF CONTENTS
1.0 PRE-INSTALLATION REQUIREMENTS ................................................................................... 3
1.1 MASONRY FIREPLACE REQUIREMENTS ............................................................................................ 3
1.2 VENTING REQUIREMENTS ................................................................................................................ 4
1.3 DOOR OVERLAY INSTALLATION ...................................................................................................... 5
2.0 INSTALLATION .............................................................................................................................. 6
2.1 SAFETY INFORMATION .......................................................................................................................... 6
2.2 INSTALLATION INSTRUCTIONS ............................................................................................................... 7
2.3 COMPLIANCE OF THE MASONRY FIREPLACE .......................................................................................... 7
2.4 THE MASONRY FIREPLACE'S DRAFT CONTROL SYSTEM .......................................................................... 8
2.5 COMPLIANCE OF A COMBUSTIBLE TOP SHELF ........................................................................................ 8
2.6 POSITIONING THE UNIT .......................................................................................................................... 9
2.7 MINIMUM MASONRY OPENING, CLEARANCES TO COMBUSTIBLES, AND FLOOR PROTECTOR ................. 13
2.8 CONNECTOR INSTALLATION ................................................................................................................ 15
2.8.1 CHIMNEY LINER INSTALLATION ....................................................................................................... 16
2.8.1.1 IF THE CHIMNEY LINER DOES ALIGN WITH THE INSERT’S FLUE OUTLET, YOU HAVE TWO OPTIONS: 16
2.8.1.2 IF THE CHIMNEY LINER DOES NOT ALIGN WITH THE INSERT’S FLUE OUTLET: ................................. 17
2.9 FACEPLATE INSTALLATION ........................................................................................................... 17
3.0 OPERATION ................................................................................................................................... 23
3.1 SAFETY INFORMATION .................................................................................................................. 23
3.2 FUEL ............................................................................................................................................. 24
3.2.1 SIMPLE WOOD MOISTURE TEST ...................................................................................................... 25
3.3 NOTES ABOUT FIRST FIRING .......................................................................................................... 25
3.4 LIGHTING A FIRE ........................................................................................................................... 25
3.5 MAINTAINING THE FIRE ................................................................................................................. 26
3.6 FAN OPERATION ............................................................................................................................ 27
4.0 MAINTENANCE ............................................................................................................................ 28
4.1 CARE AND CLEANING .................................................................................................................... 28
4.2 ASH REMOVAL .............................................................................................................................. 28
4.3 CHIMNEY CLEANING ..................................................................................................................... 29
4.4 CREOSOTE – FORMATION AND NEED FOR REMOVAL ...................................................................... 29
4.5 SECONDARY AIR TUBE REPLACEMENT (SEE FIGURE 4.5) ............................................................... 30
5.0 TROUBLESHOOTING .................................................................................................................. 31
6.0 SPECIFICATIONS ......................................................................................................................... 32
OSBURN LIMITED LIFETIME WARRANTY .................................................................................... 33
REGISTER YOU WARRANTY ONLINE
To receive full warranty coverage, you will need to show evidence
of the date you purchased your insert. Keep your sales invoice.
We also recommend that you register your warranty online at
http://www.osburn-mfg.com/warranty-registration.aspx
Registering your warranty online will help us track rapidly the
information we need on your insert.