Osburn 1600 User manual

45022
OWNER’S MANUAL
OSBURN 1600 FREESTANDING WOOD STOVE
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOOD STOVE
Verified and tested following
ULC S627 and UL 1482 Standards
by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC.
1700, Léon-Harmel, Québec (Québec) G1N 4R9
Tel : (418 ) 527-3060
Fax : (418 ) 527-4311
www.osburn-mfg.com
READ AND KEEP THIS MANUAL FOR REFERENCE

1
INTRODUCTION
Stove Builder International, one of the most important wood stove and fireplace manufacturers in
North America, congratulates you on your purchase and wishes to help you get maximum
satisfaction from your wood stove. In the pages that follow, we will give you advice on wood
heating and controlled combustion as well as technical specifications regarding installation,
operation and maintenance of the model you have chosen.
The instructions pertaining to the installation of your wood stove in North America comply with
ULC-S627 and UL-1482 standards.
Readthisentiremanualbeforeyouinstallanduseyournewstove. Ifthisstoveisnotproperly
installed,ahousefiremayresult. Toreducetheriskof fire, followthe installation instructions.
Failure to follow instructions may result in property damage, bodily injury, or even death.
Consultyour municipal building departmentorfire officials aboutrestrictionsandinstallation
requirements in your area and the need to obtain a permit.
KEEP THIS INSTRUCTIONS MANUAL FOR FUTURE REFERENCE.
CAUTIONS:
•HOT WHILE IN OPERATION.KEEP CHILDREN,CLOTHING AND FURNITURE AWAY.CONTACT MAY
CAUSE SKIN BURNS.
•DO NOT USE CHEMICALS OR FLUIDS TO IGNITE THE FIRE.
•DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DURING IGNITION.
•DO NOT BURN WASTE,FLAMMABLE FLUID SUCH AS GASOLINE,NAPHTHA,OR MOTOR OIL.
•DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
•ALWAYS CLOSE THE DOOR AFTER IGNITION.
REGISTER YOU WARRANTY ONLINE
To receive full warranty coverage, you will need
to show evidence of the date you purchased your
stove. Keep your sales invoice. We also
recommend that you register your warranty online
at
www.osburn-mfg.com
Registering your warranty online will help us track
rapidly the information we need on your stove.

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TABLE OF CONTENTS
SECTION 1.0 - INSTALLATION............................................................................................................. 3
1.1GENERAL INSTALLATION ..................................................................................................... 3
1.1.2Door overlay installation......................................................................................................... 4
1.2POSITIONING THE STOVE ...................................................................................................... 5
1.3CLEARANCES ........................................................................................................................... 5
1.3.1Reduced clearances using shielding........................................................................................ 7
SECTION 2.0 CHIMNEY (FLUE SYSTEM)........................................................................................ 12
2.1DEFINITIONS........................................................................................................................... 12
2.2CHIMNEY................................................................................................................................. 12
2.2.1Step by step installation of your factory-built chimney......................................................... 14
2.2.2Typical installation through an existing masonry chimney................................................... 17
2.3CHIMNEY CONNECTOR........................................................................................................ 20
2.4DRAFT ...................................................................................................................................... 22
2.5OUTSIDE COMBUSTION AIR................................................................................................ 23
2.6THE BENEFITS ON INSTALLING ABLOWER.................................................................... 24
SECTION 3.0OPERATION .............................................................................................................. 25
3.1SAFETY INFORMATION........................................................................................................ 26
3.2FUEL ......................................................................................................................................... 27
3.2.1The use of manufactured logs................................................................................................ 28
3.2.2Simple wood moisture test..................................................................................................... 29
3.3NOTES ABOUT FIRST FIRING .............................................................................................. 29
3.4LIGHTING AFIRE ................................................................................................................... 29
3.5MAINTAINING THE FIRE ...................................................................................................... 31
3.6FAN (BLOWER) OPERATION................................................................................................ 31
SECTION 4.0MAINTENANCE........................................................................................................ 32
4.1CLEANING AND PAINTING YOUR STOVE ........................................................................ 32
4.2GLASS....................................................................................................................................... 32
4.3GASKETING............................................................................................................................. 33
4.4ASH REMOVAL USING THE ASH DRAWER....................................................................... 33
4.5CHIMNEY (FLUE) CLEANING .............................................................................................. 34
4.6BAFFLE INSTALLATION....................................................................................................... 35
4.7SECONDARY AIR TUBE REPLACEMENT .......................................................................... 36
SECTION 5.0 SPECIFICATIONS.......................................................................................................... 37
OSBURN LIMITED LIFETIME WARRANTY.................................................................................... 38

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SECTION 1.0 - INSTALLATION
When installed and operated as described in these instructions, the Osburn 1600 wood stove is
suitable for use as a freestanding wood stove in residential installations. The E.P.A Osburn wood
stove is not intended for installation in a bedroom.
In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and
the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code
requirements. In the USA, the ANSI NFPA 70 National Electrical Code and NFPA 211 Standard for
Chimneys, Fireplaces, Vents and Solid Fuel-Burning Appliances are to be followed in the absence of
local code requirements.
In addition to the national installation and/or local building codes, fire officials (or other authorities
having jurisdiction) should be contacted to determine what restrictions and installation requirements
might apply locally.
1.1 GENERAL INSTALLATION
CAUTION:
•MIXING OF APPLIANCE OR FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE
DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS.WHERE SUCH
ACTION IS CONSIDERED,THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE.
•DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION SYSTEM.
•CRACKED AND BROKEN COMPONENTS,e.g. GLASS PANELS OR CERAMIC TILES,MAY RENDER THIS
INSTALLATION UNSAFE.
•ASOURCE OF FRESH AIR INTO THE ROOM OR SPACE HEATED SHALL BE PROVIDED WHEN REQUIRED.
•INSTALL A SMOKE DETECTOR IN THE ROOM WHERE THE STOVE IS LOCATED
•CONNECT THE STOVE ONLY TO A LINED MASONRY CHIMNEY CONFORMING TO NATIONAL AND LOCAL
BUILDING CODES FOR USE WITH SOLID FUEL,OR TO A LISTED FACTORY BUILT CHIMNEY SUITABLE FOR
USE WITH SOLID FUEL.

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1.1.2 Door overlay installation
In order to complete the assembly of your freestanding Osburn 1600 wood stove, you need to
install the door overlay. See table 1.1.3 below for installation instructions :
1- Position the overlay on the door frame and fix it in place from behind using the 4 screws.
Note: It is not necessary to remove the glass or any other component to install the overlay.
Table 1.1.3 Door overlay installation

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1.2 POSITIONING THE STOVE
It is very important to position the wood stove in an area that will favour the most efficient heat
distribution throughout the house. The stove should therefore be installed in the room where the
most time is spent, and in the most spacious room possible. Recall that wood stoves produce
radiating heat, the heat we feel when we are close to a wood stove. A wood stove also functions by
convection, that is through the displacement of hot air accelerated upwards and its replacement with
cooler air at the floor level. The stove’s convection effect is facilitated by the installation of a
blower.
1.3 CLEARANCES
Clearances to any combustibles when measured directly from the floor protector to the ceiling must
be a minimum of 84" (2134 mm). Clearances to any combustibles when measured directly from the
front of the stove must be a minimum of 48" (1219 mm). The stove must also be placed so as to
maintain the minimum clearances to combustible walls specified for each type of connector used.
See Table 1.3 below for all clearance measures
Table 1.3 Clearances to combustible materials**
MODEL SIDES (A)
Single wall pipe / Double wall BACK (B) Single wall pipe / Double wall
CORNERS (C)
Single wall pipe / Double
wall HEIGHT (D)*
Osburn 1600 Canada 16’’(406mm)/16’’(406mm)
Canada 15’’(381mm)/ 6’’(152mm) Canada 12’’(304mm) / 6’’(152mm) Canada &
USA
*7' / 2,13 m
USA 16’’(406mm) / 20’’(508mm) USA 15’’(381mm) / 6’’(152mm) USA 12’’(304mm) /
6’’(152mm)
* Height, from floor protection to ceiling
**See Figure 1.3 on the following page
Youma
y
decreasetheseclearancesb
y
installin
g
heatradiationshieldsbetween the wallsor the
ceilin
g
and the stove. These heat radiation shields must be installed permanentl
y
, and can
include sheet metal, a rigid non-combustible sheet or a masonr
y
wall. The installation
standards of such heat radiation shields are listed on the following page.
IT IS STRICTLY FORBIDDEN TO PLACE WOOD WITHIN MINIMUM CLEARANCES

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Figure 1.3 Clearances to combustible materials

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1.3.1 Reduced clearances using shielding
You may decrease the clearances by installing heat radiation shields between the walls or
the ceiling and the stove. These heat radiation shields must be installed permanently, and
can include sheet metal, a rigid non-combustible sheet or a masonry wall.
Clearances of not less than 1" (25 mm) and not more than 3" (76 mm) between the bottom
of the shield and the floor and not less than 3" (76 mm) between the top of the shield and
the ceiling must be respected to allow vertical air circulation behind the shield. The shield
must extend 20" (500 mm) above the stove top and 18" (450mm) to each side of the stove
(see Graphic 1).
Following the installation of such a heat radiation shield, the clearances mentioned on the
stove certification plate may be reduced as stated in the following table.
TYPE OF PROTECTION
Reducing Clearances With
Shielding
Sides and
Rear/Back Top
Sheetmetal, aminimum of0,024" (0,61mm)spacedout
at least 1" (25mm) by non-combustible spacers (see
graphic 2). 67% 50%
Ceramictiles, oran equivalentnon-combustiblematerial
on fire-proof supports spaced out at least 1" (25 mm) by
non-combustible spacers (see graphic 3). 50% 33%
Ceramictiles, oran equivalentnon-combustiblematerial
on fire-proof supports with a minimum of 0,024" (0,61
mm)sheet metalbackingspacedoutatleast1" (25mm)
by non-combustible spacers (see graphic 4)
67% 50%
Brick spacedoutat least1" (25mm)by non-combustible
spacers (see graphic 5) 50% N/A
Brick with a minimum of 0,024" (0,61 mm) sheet metal
backing spaced out at least 1" (25 mm) by non-
combustible spacers (see graphic 6).
67% N/A

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Graphic 1
A- Clearance to combustible material with no protection.
B- 500 mm (20 po.) minimum;
C- 25 mm (1 po.) minimum;
D- Between 25 mm (1 po.) and 75 mm (3 po.) ;
E- 75 mm (3 po.) minimum;
F- 450 mm (18 po.) minimum.
1- Wall shielding ;
2- Non-combustible spacers ;
3- Ceiling shielding ;
4- Combustible wall ;
5- Ceiling;
6- Heater (side view) ;
7- Heater (top view).

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Graphic 2
A- 25 mm (1 po.) minimum;
1- Combustible wall ;
2- Non-combustible spacer;
3- 0.61 mm (0.024") sheet metal.
Graphic 3
A- 25 mm (1 po.) minimum;
1- Combustible wall;
2- Non-combustible spacer;
3- Fire-proof support;
4- Ceramic tile or equivalent non-combustible material.
_____________________________________________________________________________
Graphic 4
A- 25 mm (1 po.) minimum;
1- Combustible wall;
2- Non-combustible spacer;
3- 0.61 mm (0.024") sheet metal;
4- Fire-proof support;
5- Ceramic tile or equivalent non-combustible material.

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Graphic 5
A- 25 mm (1 po.) minimum;
1- Combustible wall;
2- Non-combustible spacer;
3- Brick.
Graphic 6
A- 25 mm (1 po.) minimum;
1- Combustible wall;
2- Non-combustible spacer;
3- 0.61 mm (0.024") sheet metal;
4- Brick

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1.4 FLOOR PROTECTOR
If the stove is to be installed on top of a combustible floor, it must be guarded by a non-combustible
material extending at least 18” (300mm) from the front and 8” (200mm) from the sides and the back
of the firebox., as shown in Figure 1.4 below.
Please refer to local building codes for suitable floor protection materials.
FRONT
18” (458 mm)
Canada
16" (406mm)
USA
SIDES
8” (200 mm)
Canada
8" (200mm)
USA
BACK
8” (200 mm)
Canada
8" (200mm)
USA
FIGURE 1.4 Floor protector
Caution: do not install in a bedroom.

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SECTION 2.0 CHIMNEY (FLUE SYSTEM)
2.1 DEFINITIONS
For clarity, the following definitions should be used with respect to these instructions:
•A chimney system consists of a connector off the top of the stove, and a chimney, which
attaches to the connector and terminates outside the house.
•A chimney can be a masonry chimney (of masonry construction with an inside liner), or a
factory built chimney.
•A factory built chimney can be a double walled chimney (two concentric pipes with
insulation - sometimes referred to as an insulated solid pack) or an air cooled chimney
(three concentric pipes, with insulation between the first and second pipes, and air between
the second and third pipes).
•A single walled connector is a single pipe.
•A double walled connector has two concentric pipes, no insulation, and is an air cooled
connector.
2.2 CHIMNEY
CAUTION:
•DO NOT fill any framed space around the factory-built chimney with insulation or any other
material. Insulation placed in this area could cause adjacent combustibles to overheat.
•Do not use makeshift compromises during installation as they may be safety hazards, and a
fire could result.
•Do not connect this unit to a chimney system serving another appliance.
•Do not cut rafters or ceiling joists without first consulting a building official to ensure
structural integrity is not compromised.
Your wood stove may be hooked up with a factory built or masonry chimney. If you are using a
factory built chimney, it must comply with UL103 (USA) or ULCS629 (Canada) standards. It must
therefore be a 6” (152mm) HT Type (2100°F) chimney. It is extremely important that it be installed
according to the manufacturer's specifications. The manufacturers’ installation instructions and
specified clearances should always be followed in accordance with local and national installation
codes. In Canada the CSA B365 and the CSA C22.1 installation codes are to be followed. In the
USA the ANSI NFPA 70 and ANSI NFPA 211 installation codes are to be followed.

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If you are using a masonry chimney, it is important that it be built in compliance with the
specifications of the Building Code. It must be lined with fire clay bricks, or clay tiles, sealed
together with fire cement, or have a listed solid fuel burning stainless steel liner. Round chimneys
are the most efficient.
The interior diameter of the chimney should be identical to the stove's smoke exhaust. A chimney
which is too small may cause draft problems, since it may not have the required volume to properly
evacuate the quantity of smoke resulting from the combustion. A chimney which is too large may
also cause draft problems. In fact, a large chimney will be harder to warm-up and may not reach high
enough temperatures to create a proper draft effect. Note that it is the chimney which creates the
draft effect, not your stove. Your stove's performance is therefore directly dependent on an
adequate draft from your chimney.
The following recommendations may be useful for the installation of your chimney:
•Do not connect your stove to a chimney serving another appliance.
•The chimney must rise above the roof at least 3' (0.9 mm) from the uppermost point of
contact. See Figure 2.2.
•The chimney must exceed any part of the building or other obstruction within a 10' (3.04 m)
distance by a height of at least 2' (0.6 m). See Figure 2.2.
•The minimum overall height of the chimney system, measured from the stove top to the
exterior termination cap of the chimney should be at least 12' (3.66m). A chimney which is
too short may lack the “tunnel effect” required to obtain a proper draft.
•Installation of an interior chimney is always preferable to an exterior chimney. Chimneys
constructed outside of the home on an exterior wall should be avoided if possible, especially
in colder climates. The gas which circulates into an interior chimney will cool more slowly,
thus reducing the build-up of creosote and the risk of flue fires.
•All else being equal, cooler chimneys will have less draft than hotter ones. This problem will
be amplified if the chimney is excessively long. A chimney which is excessively long may be
very hard to warm-up due to its higher volume. A cool chimney may even down draft
(reverse flow) due to the difficulty in heating it up to operating temperature while trying to
evacuate the stack gases.
•If an exterior chimney is used, the best results will be obtained by using a connector
vertically off the unit to the highest possible point before elbowing off horizontally to the
exterior chimney. For efficiency and safety reasons the stove must not be installed with an
insulated chimney connected directly to the appliance.
•Using a fire screen at the extremity of the chimney requires regular inspection in order to
insure that it is not obstructed, thus blocking the draft. It should be cleaned when necessary.

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FIGURE 2.2 Minimum Height of the Chimney
2.2.1 Step by step installation of your factory-built chimney
The way to install your chimney may vary from one chimney manufacturer to another. For installation
instructions, we advise you to consult your chimney manufacturer whose products are sold at many
North American retailers of wood stoves and related heating accessories.

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Typical installation through the wall
Wall support system
If your chimney must rise along an outside wall, you need to connect it to your stove through an
adjacent wall. For this type of installation, the following items are normally required :
Chimney
•Suitable lengths of chimney (enough to go up to your roof)
•An adjustable wall support
•A wall thimble
•An adequate number of wall bands (one for every 8 feet of chimney, excluding the roof portion)
•A stove pipe adapter
•One insulated tee & plug
•A roof flashing kit (if necessary)
•A chimney cap.
•Roof guys (if required)
Stove pipe
•An adequate number of stove pipe sections.
•A 90o elbow
FIGURE 2.2.1 (A) Typical installation through the wall

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Typical installation through the ceiling
Ceiling support system
If your chimney must rise inside the house and go through the ceiling, you need to connect it to
your stove at the ceiling level. For this type of installation, the following items are normally
required :
Chimney
•An adequate number of chimney sections (enough to go up to your roof)
•A ceiling support kit with stove pipe adapter
•An attic insulation shield
•A roof flashing kit
•A chimney cap
•Roof guys (if necessary)
Stove pipe
•Suitable lengths of stove pipe
FIGURE 2.2.1 (B) Typical Installation Through the Ceiling

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2.2.2 Typical installation through an existing masonry chimney
You can also install your stove using your existing masonry chimney. To do so, follow the
guidelines below. You may want to use a factory-built thimble, on construct your own brick thimble.
If you are using a masonry chimney, it is important that it be built in compliance with the
specifications of the Building Code in your region. It must normally be lined with fire clay bricks,
metal or clay tiles sealed together with fire cement. (Round flues are the most efficient).
FIGURE 2.2.2 (A) Typical Installation Through an Existing Masonry
Chimney

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FIGURE 2.2.2 (B) Factory Built Thimble

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FIGURE 2.2.2 (C) Brick Thimble