Otter Pro X-Over Cabin Manual

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13
14
15a
15
Otter Pro X-Over Cabin
Installation and Set-Up Instructions
Otter Pro X-Over Cabin
Fits Medium Otter II & Pro Sled Only
Parts Identifi cation and Check List
PARTS LIST
Item # Qty Part # Description
1 1 201066 Sled - Dark Gray
2 1 201139 Tent - Pro X-Over Cabin
3 1 201232 Frame Bracket “A”
4 1 201233 Frame Bracket “B”
5 1 201207 Back Adjustable Pole
6 1 200491 Top Back Support Pole
7 1 201405 Top Front Support Pole - Adjustable
8 1 200362 Front Adjustable Support Pole
9 2 201208 Left Side Back and Center Elbow and Extension
10 2 201209 Right Side Back and Center Elbow and Extension
11 1 201210 Left Side Front Elbow and Extension
12 1 201211 Right Side Front Elbow and Extension
13 1 201403 Left Side Bottom Elbow and Extension
14 1 201404 Right Side Bottom Elbow and Extension
15 3 201214 Middle Main Frame
15a 1 201378 Middle Main Frame with Pivot
16 2 201154 Seat
17 2 200369 Seat Bracket
18 2 200806 Seat Base
19 1 200377 Seat Rail - 58”
20 2 200196 Seat Rail Cap
21 2 200376 Seat Rail Bracket
22 4 400641 #8 x 3/4” Self Tapping Screw
23 6 200195 Black End Cap
24 8 200615 5/16 Washer
25 4 401017 1/4 x 3/4 Hex Bolt
26 14 400648 1/4 Nylon Hex Lock Nut
27 2 400367 5/16 x 2 Hex Bolt
28 2 200787 5/16 Nylon Hex Lock Nut
29 30 200942 7/16” Self Tapping Screw
30 1 201162 Plastic Trim Lock Kit
31 1 201370 Quick Switch Bracket Kit - Pro
MODEL NUMBERS:
Complete Pkg Pro X-Over Cabin 201157 2
1
5
6
7
8
34
17 18
16
22
20
19
21
Instructions - 70761
23 24 2625 2827 30
9
10 11
12
29
31

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Tools Required:
Ratchet & 7/16” socket
7/16” Wrench
Short Extension for Ratchet or 7/16” deep socket
Drill/Driver
Phillips Bit
Phillips Screwdriver
1/2” Wrench
1/2” Socket
5/16” Drill Bit
7/16” Drill Bit
NOTE: Installing the seating system before assembling the frame and canvas will make installation easier.
** Seat slide brackets are preassembled to the swivel.
1. Install the seat slide brackets onto the seat swivel using the fl athead machine screws and nylock nuts and washers.
Leave the bolts loose enough to allow them to be adjusted. The factory instructions are shown if adjustments or
disassembly are required.

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2. Slide brackets and swivel part way onto the plastic base. Adjust the fi t to be snug by pressing in on the brackets.
However the brackets still need to be able to slide smoothly back and forth on the plastic base. Tighten the bolts
securely once the fi t is correct.
3. Line up the swivel with the inserts in the bottom of the seat. Loosely install the 1/4” x 3/4” phillips head bolt with
washers (included in the seat box) into the inserts in the bottom of the seat. Tighten all 4 bolts securely once the
swivel is properly positioned.

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4. Drill out the four pre-marked holes for the seat rail brackets as shown using a 5/16” drill bit. The sled may be
tipped upside down to make drilling the holes easier.
5. Attach the metal brackets to the seat rail using the 5/16” bolts and nuts. The bracket with the greater angle goes
toward the front of the sled. Attach plastic end caps onto the seat rail using the self tapping screws. A small pilot
hole may be drilled to ease installation.

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6. After the brackets and end caps are installed, the seat rail may be bolted into place with the 1/4” bolts, washers
and nylock nuts using the previously drilled holes. Install plastic base and seat onto the rail. Use WD-40 or
silicone to lubricate plastic seat base opening so it will go onto the aluminum rail easier.

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Item 24 - 5/16 Washer
Item 26 - 1/4 Nylon Hex Lock Nut
10. Bolt frame brackets (Item 3 and Item 4) to sled using holes predrilled in Step 8.
Use appropriate fasteners as shown.
3
24
26
4
7. Position sled (Item 1) as shown with curved front to your left.
8. Drill the 4 marked holes using a 5/16” bit.
9. Drill the 7/16” hole in center of lip approximately 16” from bend in sled. The back adjustable pole (Item 5) not
shown) is to be propped here.
Drill 4 premarked holes
with 5/16” drill bit.
16”
7/16”
Hole
1
Note: Seat assembly not shown for clarity.

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11. Position middle main frame (Item 15), left side back and center elbow and extension (Item 9), and right side back
and center elbow and extension (Item 10) as shown. Align locking mechanism in item 15 with square cutout in
items 9 and 10 and slide together until they lock. Repeat this procedure to create another main frame bar.
9
Note: Use a light oil such as WD-
40 to lubricate the bars to help
them slide together easier. Wipe
off any excess. Silicone may be
substituted but is not as eff ective.
10
15
(preassembled)
(preassembled)
Square cutout
Locking mechanism
12. Position middle main frame with pivot (Item 15a), left side front elbow and extension (Item 11), and right side
front elbow and extension (Item 12) as shown. Align locking mechanism in item 15a with square cutout in items
11 and 12 and slide together until they lock. Lubricate frame bars for best operation as shown in step 11.
11
12
15a
(preassembled)
(preassembled)
Square cutout
Locking mechanism
Note: Use a light oil such as WD-40
to lubricate the bars to help them slide
together easier. Wipe off any excess. A dry
lubricant with tefl on works very well.
Note: This assembly is for the Front Main Frame Bar.
Note: These two assemblies are for the Back and Center Main Frame Bars.
Small
lubrication
hole

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13
14
15
Bottom elbows and
extensions come
wrapped together
Note: This assembly is for the Bottom Main Frame Bar.
13
14
Small
lubrication
hole
13
31
14
31
Note: Off set goes to the inside of the shelter.
4-5”
4-5”
13. Slide one tube inside the other as shown for the left side bottom elbow and extension (Item 13) and the right side
bottom elbow and extension (Item 14).
14. Attach quick switch brackets (Item 31) onto items 14 and 13.
15. Slide middle main frame (Item 15) onto items 13 and 14 assembled in step 13 and lock together.
Lubricate frame bars for best operation as shown in step 11.

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17. Insert a black end cap (Item 23) onto each end of the center main frame bar and attach the center main frame bar
to the frame brackets (Items 3 and 4) in location shown and secure with 1/4” nylon hex lock nuts (Item 26)
Center Main Frame Bar
23
26
3
Center Main Frame Bar
16. Insert a black end cap (Item 23) onto each end of the back main frame bar and attach the back main frame bar to
the frame brackets (Item 3 and 4) in location shown and secure with 1/4” nylon hex lock nuts (Item 26)
Back Main Frame Bar
23
26
3
Back Main Frame Bar
4
4
Seat Rail Not Shown

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19. Insert a black end cap (Item 23) onto each end of the bottom main frame bar and attach the bottom main frame bar
to the frame brackets (Items 3 and 4) in location shown and secure with 1/4” nylon hex lock nuts (Item 26)
Bottom Main Frame Bar
23
26
3
Bottom Main Frame Bar
18. Attach the front main frame bar to the frame brackets (Items 3 and 4) in location shown by pushing the white
conversion clips onto the aluminum bushings on the brackets.
Front Main Frame Bar
3
Front Main Frame Bar
4
4
White
conversion
clip
Aluminum
bushing