Outback EX200T User manual

EX300T
EX200T
Assembly and Operating Instructions for Outback®
Excel 200, and Excel 300 Gas Barbecues
Photographs are not to scale.
Specifications subject to change
without prior notice.
WARNING
• For outdoor use only. Not for commercial use.
• Read instructions before using the appliance. Failure to follow instructions
could result in death, serious bodily injury, and/or property loss.
• Warning: accessible parts may be very hot. Keep young children and pets
away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Any modification of the appliance, misuse, or failure to follow the instructions
may be dangerous and will invalidate your warranty. This does not affect your
statutory rights.
• Retain these instructions for future reference.
• Leak test annually, and whenever the gas bottle is removed or replaced. Check
that the hose connections are tight and leak test each time you reconnect the
gas bottle.
• For Flare-up control please refer to the ‘OPERATION’ section of this manual.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and
contact your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other
flammable vapours or liquids in the vicinity
of this or any other appliance.
2. A gas bottle not connected for use must not
be stored in the vicinity of this or any other
appliance.
0359

2
Parts List
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
Pre-Assembled Component
Quantity varies according to model purchased
 Appearance, size, and construction may differ according to model purchased
CODE PART QTY OUTBACK®
EXCEL 200 GAS
OUTBACK®
EXCEL 300 GAS
HOOD
A1 Hood (Pre-Assembled to Body) 1 √√
A2 Hood Handle 1 √√
A3 Warming Rack 1 √√
BODY
B1 Barbecue Body 1 √√
B2 Burner 1 √√
B3 Control Panel 1 √√
B4 Knob (Pre-Assembled) 2 √√
B5 Hose and Regulator Assembly 1 √√
B6 Lava Rock in Basket 1 √√
B7 Cooking Grill 1 √√
B8 Ignition Button (Pre-Assembled) 1 √√
B9 Control Panel Heat Shield 1 √√
B10 Main Electrode 1 √√
B11 Hinge Bracket (Pre-Assembled) 2 √√
B12 Body Heat Shield 1 √√
B13 Body Support 2 √√
B14 Grease Cup Holder 1 √√
B15 Grease Cup 1 √√
C1 Side Shelf (with bracket) 1
C2 Side Shelf (without bracket) 1 √√
C3 Side Shelf Bracket A 1 √√
C4 Side Shelf Bracket B 1 √√
C5 Side Burner Knob  1
C6 Side Burner Grid  1
C7 Side Burner Shelf  1
C8 Side Burner  1
C9 Side Burner Electrode  1
C10 Side Burner Valve / Hose Assembly  1
C11 Left Front Leg 1 √√
C12 Left Rear Leg 1 √√
C13 Right Front Leg 1 √√
C14 Right Rear Leg 1 √√
C15 Hose Tidy 1 √√
C16 Gas Bottle Holder 1 √√
C17 Leg End Loop 1 √√
C18 Wheel Spacer 2 √√
C19 Wheel 2 √√
C20 Axle 1 √√
C21 Bottom Shelf 1 √√
C22 Gas Bottle Strap 1 √√
HARDWARE
D1 M6x15 Bolt 28 √√
D2 M5x10 Bolt 4 √√
D3 M4x10 Bolt  1
D4 ST4.0x10 Screw 7 √√
D5 ST4.0x15 Screw 4 √√
D6 ST4.8x15 Screw 2 √√
D7 M8 Locknut 2 √√
D8 M5 Nut 2 √√
D9 Spacer 10 6
TROLLEY

3
Parts Diagram: Excel 200
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
A2
A3
B1
B2
B12
B13
B7
B6
B10
C2
B5
C1
C3
C4
C12
C22
C15
C16
C19 C20
C17
C13
C14
C21
C11
C18
A1
B11
B8
B4
B3
B9
B15
B14

4
Hardware Reference Diagram: Excel 200
Specifications subject to change without prior notice.
D1
D2
D4
D7
D8
D6
D1
D5
D9

5
A2
B1
A1
B11
Parts Diagram: Excel 300
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
A3
C6
C8
C7
C5
B2
B12
B13
B10
B7
B6
B15
B14
C2
C3
C4
C12
C22
C15
C16
C19 C20
C17
C13
C14
C21
C11
C18
B8
B4
B3
B9
C9
B5
C10

6
Hardware Reference Diagram: Excel 300
Specifications subject to change without prior notice.
D1
D1
D2 D4
D8
D3
D9 D5 D7
D6

7
C14
Assembly
IMPORTANT!
• TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,
adjustable spanner or metric spanner set.
• The assembly of this barbecue requires 2 people.
• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in
case sharp edges are present.
• Please read the Important Information section carefully before assembly and use of your
barbecue.
2
Attach the Left Front Leg
(C11) and Left Rear Leg
(C12) to the Gas Bottle
Holder (C16) using
ST4.0x10 Screws(D4).
C17 Attach the Right Front Leg
(C13) and Right Rear Leg
(C14) to the Leg End Loop
(C17). The legs are a push
fit onto the leg end loop. In
case of difficulty, they may
need tapping with a soft
faced mallet. Take care not
to damage the parts.
1  Excel 200  Excel 300
 Excel 200  Excel 300
C11
C12
C16
C13
C14

8
Attach the Bottom Shelf (C21) to the Gas Bottle
Holder (C16) using ST4.8x15 Screws (D6). Take
care not to over tighten these screws which will
damage the plastic gas bottle holder.
Note: This step assembly requires 2 people.
Attach the leg assembly to the
bottom shelf assembly using
M6x15 Bolts (D1).
4
3  Excel 200  Excel 300
 Excel 200  Excel 300
C21
C16 D6
D1

9
Slide the Wheels (C19) over
each end of the axle. Secure
the wheels into place with the
M8 Locknuts (D7).
Insert the Axle (C20) through the clamping brackets underneath
the Gas Bottle Holder (C16) and tighten the clamping screws.
Take care not to over tighten these screws which will damage the
plastic gas bottle holder.
Slide a Wheel Spacer (C18) over each end of the Axle (C20).
Note: the spacers are packed in a plastic bag with the main
electrode, grease cup holder and grease cup.
Attach the Body Support (B13) to the legs
using M6x15 Bolts (D1).
Carefully turn the completed trolley over, right
side up.
6
5  Excel 200  Excel 300
 Excel 200  Excel 300
C16
C20
C18
C19
D7
D1
B13
√
×

10
Attach the Hood Handle (A2) to the
Hood (A1) using the M5x10 Bolts
(D2).
Carefully place the Barbecue Body (B1) onto the tops of the legs.
Attach the barbecue body to the trolley assembly using the M6x15 Bolts (D1). Ensure the tabs on the
body fit over the legs as shown in the diagram and do not go down inside of the legs.
WARNING: DO NOT RELEASE THE BARBECUE BODY WHILE THE BARBECUE HAS NOT BEEN
PROPERLY SEATED. THIS MAY RESULT IN INJURY OR DAMAGE TO YOUR BARBECUE.
8
7  Excel 200  Excel 300
 Excel 200  Excel 300
A2
A1
B1
D1
D2