Outback Trooper Stainless Steel User manual

Gas Barbecues
Assembly and Operating Instructions for Outback®
Trooper/Hunter/Ranger Stainless Steel Gas Barbecues
EN (Europe)
WARNING
• For outdoor use only. Not for commercial use.
• Read instructions before using the appliance. Failure to follow instructions could
result in death, serious bodily injury, and/or propertyloss.
• Warning: accessible parts may be veryhot. Keep young children away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Any modification of the appliance, misuse, or failure to follow the instructions may
be dangerous and will invalidate your warranty. This does not affect your statutory
rights.
• Retain these instructions for future reference.
• Leak test annually, and whenever the gas bottle is removed or replaced.
• For Flare-up control please refer to the ‘OPERATION’ section of this manual.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and
contact your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other flammable
vapours or liquids in the vicinityof this or any
other appliance.
2. A gas bottle not connected for use shall not be
stored in the vicinity of this or any other
appliance.
Photographs are not to scale.
Specifications subject to change
without prior notice. 0359

2
A. Parts List
Specifications subject to change without prior notice. For more details on hardware, please see
‘Hardware Reference Diagram’.
Pre-Assembled Component
Quantity varies according to model purchased
 Appearance, size, and constructionmay differ according to modelpurchased
CODE PART QTY Outback® Ranger
Stainless Steel
HOOD
A1 Hood (Pre-Assembled to Body) 1 
A2 Hood Hinge Pin 2 
A3 R-Clip 2 
A4 Heat Gauge 1 
A5 Warming Rack 1 
BODY
B1 Cooking Grill 1
B2 Reversible Cooking Griddle 1 
B3 Lava Rock Basket 2 
B4 Lava Rock (Packed in Basket) 2 
B5 Hose (if supplied) 
B6 Body 1 
B7 Burner 4
B8 Control Panel 1 
B9 Knob 4
B10 Drip Tray 1 
B11 Drip Tray Handle 1 
TROLLEY
C1 Side Shelf 2 
C2 Short Leg 2 
C3 Long Leg 2 
C4 Screen 1 
C5 Trolley Base 1 
C6 Axle 1 
C7 Wheel 2 
C8 Washer 2 
C9 Locknut 2 
C10 Wheel Hubcap 2 
HARDWARE
D1 Trolley Bolt 24 
D2 Body Support Bolt 8 
D3 Spacer 8 
D4 Wingnut 8 
Outback® Hunter
Stainless Steel





2




3

3
















Outback® Trooper
Stainless Steel





2



2

2

















3
B. Parts Diagrams
Quantities vary according to model purchased. Specifications subject to change without prior notice.
For more details on hardware, please see ‘Hardware Reference Diagram’.
B1
B10
B11
B5
C1
A1 A3
A2
C3
C2
B8
B7
B9
A4
C6
C7 C10
C8C9
B6
C4
C5
A5
B2
B3
B4

4
C. Hardware Reference Diagram
Specifications subject to change without prior notice.
D1
D2, D3, D4

5
D1
C2
C1
C3
D. Assembly

nTOOLS NEEDED FOR ASSEMBLY:
Medium size flat blade or Philips/crosspoint screwdriver, adjustable spanner or metric spanner set.
Attach the short (C2) and long legs (C3) to the trolley base (C5) using the trolley bolts
(D1). Take care to fix the legs with Velcro attached as shown in the illustration.
C3
D1
C2
C5 (Photo depicts trolley
from the reverse side)
Attach the side shelves (C1) to the short (C2) and long (C3) legs using the trolley bolts (D1).
1
2

6
B1
B1 B2
Remove all cast iron cooking components, lava rock / basket,
drip tray, and any internal packaging from the barbecue body.
Turn the trolley over so that it stands on its side shelves. Slide the axle (C6) through the
corresponding holes in the short legs (C2). Place a washer (C8) on each end of the axle.
Slide the wheels (C7) over each end of the axle. Secure the wheels into place with the
locknuts (C9). Snap the hubcaps (C10) into the wheels.
C9
C7
C8
C10
C6
C2
B3
B4
3
4

7
Lay the assembled trolley on its back. Lay the body (B6) on its back and slide into position
between the trolley legs. Warning: Care must be taken to ensure hood does not fall open
unexpectedly. When positioning the body of the barbecue, ensure the control panel is on
the same side as the legs with Velcro fastenings.
With the barbecue laid on the ground, insert a body support bolt (D2) through the short leg,
through a spacer (D3), through the sidewall of the body, and secure the bolt with a wing nut
(D4). Repeat the process for all the legs until the body is completely fixed to the trolley.
B6
D2 D3 D4
5
6

8
Stand the barbecue upright. Replace the drip tray (B10) by
sliding it underneath the barbecue body.
Remove the plastic wrap from the lava rock
basket(s) (B3) and lay them carefully into
the body ensuring that they lie level within
the body.
Lay the cooking grill (B1) into the left
side of the barbecue body.
B10
B3 B1
7
8 9

9
Lay the cooking griddle (B2) into the right side of the barbecue body, Lay the warming rack
(A5) into the barbecue Hood.
2 burner model configuration: Left/Right — Cooking Grills, Rock Baskets
3 burner model configuration: Left — Cooking Grills, Rock Baskets; Right— Cooking Griddle
4 burner model configuration: Left half—Cooking Grill, Rock Basket; Right half— Cooking Griddle
B2 A5
10
Connect the gas hose to the BBQ. Ensure the mating faces of the connection are clean
and not damaged. Do not use any sealing tape, paste or liquid on the joint. The nut must
be tightened with a spanner. Do not use force which may damage the assembly.
11

10
Leak Test Diagram
ASSEMBLY IS NOW COMPLETE.
PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON
OPERATION AND MAINTENANCE.
13
(Rear view of the barbecue trolley.)
12
Attach the screen (C4) to the front legs as shown.

11
E. Important Information
Please read these instructions carefully
before assembly and use.
nRetain these instructions for future
reference.
nFor outdoors use only – do not use
indoors. Do not use below ground level.
nFor use with LPG bottled gas only. A
suitable regulator must be used for
Butane, propane or mixes.
nRemove plastic wrap from lava rock and
basket before lighting.
nDo not use within 1m of any flammable
structure or surface.
nLP gas bottles should not be placed
directly underneath the barbecue.
nLP gas bottles must not be stored or used
in the horizontal position. A leak would be
very serious and liquid could enter the
gas line.
nOpen the barbecue hood before lighting.
nThis barbecue must not be left
unattended when lit.
nDo not move the barbecue while alight.
nThe hood handle can become very hot.
Grip only the centre of the handle. Use of
a cooking glove is advised.
nUse caution when opening the hood, as
hot steam inside is released upon
opening.
nParts of this barbecue become very hot –
care must be taken when children, elderly
people, and animals are present.
nAlways turn off the gas bottle when the
barbecue is not in use.
nNever cover a barbecue until completely
cooled.
nLeak test annually, and whenever the gas
bottle is removed or replaced.
nDo not store flammable materials near
this barbecue.
nDo not use aerosols near this barbecue.
nFailure to follow the manual’s instructions
could result in serious injury or damage.
nModification of the barbecue may be
dangerous, is not permitted and will nullify
any warranty.
nIf you have any queries regarding these
instructions, contact your local dealer.
F. Gas and Regulator
This barbecue can use either propane or
butane LPG bottled gas. Propane bottles, will
supply gas all year round, even on cold
winter days. A spanner may be required to
change gas bottles. Butane bottles, will
supply sufficient gas in summer, but
performance of the barbecue may be
affected once the gas temperature starts to
fall below +10°C. The bottle should never be
stood on the trolley base and placed directly
under the barbecue. Gas bottles should
never be stored or used laid on their side.
Never store gas bottles indoors.
YOU MUST HAVE THE PROPER
REGULATOR AND BOTTLE IN ORDER
FOR THE BARBECUE TO OPERATE
SAFELY AND EFFICIENTLY. USE OF AN
INCORRECT OR FAULTY REGULATOR IS
DANGEROUS AND WILL INVALIDATE ANY
WARRANTY. Please consult your local gas
dealer for the most suitable gas bottles and
regulators.
G. Installation
G1. Selecting a Location
This barbecue is for outdoor use only and
should be placed in a well-ventilated area.
Take care to ensure that it is not placed
UNDER any combustible surface. The sides
of the barbecue should NEVER be closer
than 1 metre from any combustible surface.
Keep this barbecue away from any
flammable materials!
G2. Precautions
Do not obstruct any ventilation openings in
the barbecue body. Position the gas supply
bottle on level ground next to the barbecue
and safely away from any source of heat.
Should you need to change the gas bottle,
confirm that the barbecue is switched off,
and that there are no sources of ignition
(cigarettes, open flame, sparks, etc.) near
before proceeding. Inspect the gas hose to
ensure it is free of any twisting or tension.
The hose should hang freely with no bends,
folds, or kinks that could obstruct free flow of
gas. Apart from the connection point, no part

12
of the hose should touch any hot barbecue
parts. Always inspect the hose for cuts,
cracks, or excessive wear before use. If the
hose is damaged, it must be replaced with
hose suitable for use with LPG and meet the
national standards for the country of use.
The length of the hose shall not exceed
1.5m. N.B.-The date on the orange hose (if
supplied) is the date of manufacture, not the
expiry date.
G3. Connecting a Gas Hose to the
Barbecue
Connect the gas hose to the gas rail inlet on
the left hand side of the barbecue. Do not
overtighten. Do not use any sealing tape or
liquid on the connection.
G4. Fixing a Regulator to the Gas Bottle
Confirm all barbecue control knobs are in the
off position. Connect the regulator to the gas
bottle according to your regulator and bottle
dealer’s instructions.
G5. Leak Testing (To be performed in a
well-ventilated area.)
Confirm all control knobs are in the off
position. Detach the barbecue control panel
located across the front of the barbecue body
by pulling off the control knobs and removing
the control panel retaining screws. Open the
gas control valve on the bottle or regulator.
Check for leaks by brushing a solution of ½
water and ½ soap over all gas system joints,
including all valve connections, hose
connections and regulator connections.
NEVER USE AN OPEN FLAME to test for
leaks at anytime. If bubbles form over any of
the joints, there is a leak. Turn off the gas
supply and retighten all joints. Repeat test. If
bubbles form again, do not use the
barbecue. Please contact your local dealer
for assistance. Leak test annually, and
whenever the gas bottle is removed or
replaced.
H. Operation
H1. nWarnings
nBefore proceeding, make certain that you
understand the IMPORTANT
INFORMATION section of this manual.
nThis barbecue is not designed to be used
with more than 50% of the cooking area
as a solid plate. Full coverage of plates
will cause excessive build-up of heat and
damage the barbecue. This is not
covered by warranty.
H2. Preparation Before Cooking
To prevent foods from sticking to the
porcelain, please use a long handled brush
to apply a light coat of cooking or vegetable
oil before each barbecuing session. Line the
drip tray with aluminium foil, then place a
uniform layer of clean, dry sand 1cm deep
into the tray. This will absorb excess cooking
fat, thus making cleanup easy.
H3. Lighting the Barbecue
• Remove the lid or openthe hood.
• Ensure all knobs are in the off position.
Open the gas control valve on the gas
bottle or regulator.
• Push and turn the control knob of the
leftmost burner to the high position. Press
the ignition button rapidly several times
until burner is lit. If burner fails to ignite,
turn control knob to the off position and
turn gas off at the bottle or regulator. Wait
5 minutes, then repeat the above steps.
After successful lighting of the leftmost
burner, ignite the remaining burners in
sequence from left to right. Confirm each
burner is alight before igniting the next
burner. If any burner fails to ignite after
following above procedure, turn all the
knobs to the off position. Close the gas
valve on the gas bottle. Wait 5 minutes,
then repeat the above steps. If the
barbecue still fails to light, please refer to
the manual ignition instructions in section
below.
• After ignition, burners should be burned at
the high position for 3-5 minutes in order
to preheat the barbecue. This process
should be done before every cooking
session.
• After completion of preheating, turn all
burners to the low position for best
cooking results.
H4. Manual Ignition Instructions
• Open the barbecue hood.
• Insert lit match through the leftmost
match-lighting hole on the underside of

13
the control panel and place near leftmost
burner porthole.
• Push and turn the leftmost control knob
anti-clockwise to the high position.
• When the left burner is lit, turn the
remaining burners on from left to right.
• Confirm that each burner is alight before
turning on the next burner.
• If leftmost burner fails to ignite, contact
your local dealer for assistance.
• After ignition, burners should be burned
at the high position for 3-5 minutes in
order to preheat the barbecue. This
process should be done before every
cooking session. The hood should be
open during preheating.
• After completion of preheating, turn all
burners to the low position for best
cooking results
H5. Grill Cooking
The cast iron burners heat up the lava rock
underneath the grill, which in turn heats the
food on the grill. The natural food juices
produced during cooking fall onto the hot
lava rock below and vaporise. The
subsequent rising smoke bastes the food, as
it travels upwards, imparting that unique
barbecued flavour. More even cooking of
food will be achieved by using the BBQ with
the hood down. This should only be done
with the burners on low.
H6. Griddle Plate Cooking
The cast iron burners heat the griddle plate
directly, which then cooks the food on
contact. Plates allow for the cooking of
smaller items, such as seafood, which could
fall through the spaces of a grill. They are
also suitable for cooking items that require
high-temperature/short-duration cooking,
such as vegetables and smaller cuts of fish.
Similarly, it can be used in exactly the same
way as a griddle in the kitchen, for searing
steaks, cooking eggs, etc. Alternatively, it
can be used for heating pans or keeping food
warm.
H7. Roasting Hood Cooking
Barbecues equipped with a roasting hood
give the option of cooking with hood closed
to form an ‘oven’ for roasting food, such as
joints of meat, whole chickens, etc.
When roasting, turn the burner directly under
the food to the OFF position. Turn all other
burners to a LOW to MEDIUM position and
close the hood. Avoid lifting the hood
unnecessarily as heat is lost every time the
hood is opened. Use the temperature gauge
to check the heat of the barbecue. DO NOT
ALLOW YOUR BARBECUE TO
OVERHEAT.
H8. Rotisserie Operating Instructions
(Optional accessory)
1. Carefully remove the cast iron cooking
surfaces and the warming rack from the
barbecue.
2. For 3 and 4 burner models, slide the lava
rock basket(s) to the centre of the
barbecue body. It is over this area that
the meat will be cooked.
3. Slide one of the spit forks onto the spit
rod and tighten its thumb screw to secure
it into place. Insert the pointed end of the
spit rod into the meat being cooked and
slide the meat towards the centre of the
rod. Make sure the fork is fully into the
meat. Slide the other fork onto the rod,
into the meat, and tighten the thumb
screw once in place. For optimal
rotisserie cooking, food must be placed
securely onto the middle of the spit rod
and balanced so that the rotisserie can
rotate freely without interference from
any barbecue surfaces. Any loose
sections of meat should be secured so
they do not hang down and interfere with
the rotation of the spit rod. Do not
overload the rotisserie.A chicken or joint of
meat of approximately 2kg should be the
maximum.
4. Insert the pointed end of the spit rod into
the motor. Lay the other end of the spit
rod onto the opposite bracket.
5. Light the grill as specified in your
barbecue’s instructions.
6. Turn on the rotisserie motor to begin
rotisserie cooking. The hood has been
designed so that it may be closed during
rotisserie cooking.
7. Always cook foods on the lowest flame
setting to avoid burning or overcooking.

14
H9. Flare-Up Control
*** Very Important Notice ***
Flare-ups occur when meat is barbecued, and
its fat and juices fall upon the hot lava rock.
Smoke of course helps give food its barbecued
flavour, but it is best to avoid excessive flare-up
to prevent food being burned. To control flare-
ups, it is ABSOLUTELY ESSENTIAL to trim
away excess fat from meat and poultry before
grilling, use cooking sauces and marinades
sparingly and try to avoid very cheap cuts of
meat or meat products as these tend to have a
high fat and water content. Also, the burners
should always be placed on the low setting
during cooking. When flare-ups do occur, they
can usually be extinguished by applying baking
soda or salt directly onto the lava rock. Always
protect your hands when handling anything
near the cooking surface of the barbecue, and
take care to protect yourself from the flames.
If a fat fire should occur in the drip tray, turn all
knobs to the off position, turn off the gas at the
bottle, and wait for the fire to go out. NEVER
pull out the drip trayor douse with water.
H10. End of Cooking Session
After each cooking session, turn the
barbecue burners to the “high” position and
burn for 5 minutes. This procedure will burn
off cooking residue, thus making cleaning
easier. Make sure the hood or lid open
during this process.
H11. Turning Off Your Barbecue
When you have finished using your
barbecue, turn all the control valves fully
clockwise to the “Off” position, then switch off
the gas at the bottle.
I. CARE AND MAINTENANCE
Regularly clean your barbecue between uses
and especially after extended periods of
storage. Ensure the barbecue and its
components are sufficiently cool before
cleaning. Do not leave the barbecue exposed
to outside weather conditions or stored in
damp, moist areas.
nNever douse the barbecue with water
when its surfaces are hot.
nNever handle hot parts with unprotected
hands.
In order to extend the life and maintain the
condition of your barbecue, we strongly
recommend that the unit be covered when
left outside for any length of time, especially
during the winter months. Heavy-duty
Outback® barbecue covers and other
accessories are available from your local
Outback® stockist.
I1. Porcelain Coated Cast Iron Cooking
Surfaces
Clean with hot, soapy water. To remove any
food residue, use a mild cream cleaner on a
non-abrasive pad. Rinse well and dry
thoroughly. We do not recommend cleaning
grills and griddles in a dishwasher.
I2. Burner Maintenance
Provided that they are operating correctly, in
normal usage, burning off the residue after
cooking will keep the burners clean. The
burners should be removed and cleaned
annually, or whenever heavy build-up is
found, to ensure that there are no signs of
blockage (debris, insects) in either the burner
portholes or the primary air inlet of the cast
iron burners. Use a pipe cleaner to clear
obstructions. A wire brush can be used to
remove corrosion from the burner surfaces. It
is quite normal for surface rust to be present
on the burners. When refitting the burners,
be careful to check that the neck of the
burner fits over the valve outlet.
I3. Lava Rock
It is not necessary to remove and wash the
lava rock in order to keep it clean. Burning off
the residue after each cooking should be
sufficient. Heavily impregnated lava rock
should be turned over so that the dirty side
faces the burners in order to burn off any
residue. Replacement lava rock is available
from your local Outback® stockist.
I4. Drip Tray
After every use, check the drip tray for fat
build-up in the sand. Discard any saturated
sand and replace it with fresh sand. Failure
to fill with sufficient clean, dry, loose sand
may result in a fat fire or excessive flare up.
This can severely damage your barbecue
and is not covered by the warranty.

15
I5. Porcelain Coated Barbecue Body
Regularly remove excess grease or fat from
the barbecue body with a soft plastic or
wooden scraper. It is not necessary to
remove all the grease from the body. If you
need to clean fully, use hot soapy water and
a cloth, or nylon-bristled brush only. Use a
non-abrasive cloth or pad and clean with hot,
soapy water. (Note: Do not use scouring
pads or powders as they can permanently
damage the finish.) Remove cooking
surfaces and burners before full cleaning. Do
not immerse the gas controls or manifold in
water. Check burner operation after carefully
refitting into body.
I6. Barbecue Hood
Use a non-abrasive cloth or pad and clean
with hot, soapy water. Do not use scouring
pads or powders as they can permanently
damage the finish.
I7. Trolley
Your trolley is manufactured using a
hardwood suited to outdoor use, provided it
is treated with Teak oil or similar after
assembly and on a regular basis thereafter.
Hardwood will naturally weather and change
its appearance. It is quite natural for small
cracks to appear on the surface of the wood.
I8. Fixings
All screws and bolts, etc. should be checked
and tightened on a regular basis.
I9. Storage
Store your barbecue in a cool dry place. To
save space during long-term storage, the
side shelf screws can be removed, the side
shelves repositioned vertically (pointing
towards the floor), and the screws replaced.
Cover the burners with aluminium foil in
order to prevent insects or other debris from
collecting in burner holes. When using the
barbecue after extended periods of storage,
return side shelves to the normal position
and follow the cleaning procedures. The
barbecue should never be operated with the
shelves positioned vertically. If the barbecue
is to be stored indoors, the gas bottle must
be disconnected and left outside. The gas
bottle should always be stored outside, in a
dry, well-ventilated area, away from any
sources of heat or ignition. Do not let children
tamper with the bottle.
J. Technical Specifications
Specifications are subject to change without prior notice.
CE
Approval Heat Input Burners Injector Size Gas / Pressure
Outback®
Trooper
Stainless
Steel
0359
359AS128 7.87kW 2
Butane/
28mbar
Propane/
37mbar
Butane/
Propane
30mbar
Butane/
Propane
50mbar
Butane/
Propane
36mbar
Outback®
Hunter
Stainless
Steel
0359
359AS128 11.8kW 3
Outback®
Ranger
Stainless
Steel
0359
359AS128 15.75kW 4
Countries of Use:
I3+ (28-30/37) BE, CY, CZ, EE, FR, GR, IE, IT, LV, LT, LU, PT, SK, ES,
CH, GB, RO
I3B/P(30) BG, CY, CZ, DK, EE, FI, GR, LV, LT, LU, MT, NL, NO, SK, SI,
SE, TR, IS
I3B/P(50) AT, DE, HU, SK, CH
I3B/P(36) PL
1.04

16
K. Troubleshooting
Problem Possible Cause Solution
Burnerswill not light using
the ignition system LP gas bottle is empty Replace with full bottle
Faulty regulator Have regulator checked or replaced
Obstructions in burners Clean burners
Obstructions in gas jets or gas hose Clean jets and gas hose
Electrode wire is loose or disconnected
on electrode or ignition unit Reconnect wire
Electrode or wire is damaged Change electrode and wire
Faulty integral ignitor Change ignitor
Burner will not light with a
match LP gas bottle is empty Replace with full bottle
Faulty regulator Have regulator checked or replaced
Obstructions in burners Clean burners
Obstructions in gas jets or gas hose Clean jets and gas hose
Low flame or flashback
(fire in burner tube— a
hissing or roaring noise
may be heard)
LP gas bottle too small Use larger bottle
Obstructions in burners Clean burners
Obstructions in gas jets or gas hose Clean jets and gas hose
Windy conditions Use BBQ in a more sheltered position
Gasvalve knob difficult to
turn Integral ignition system jammed Replace integral ignitor
Gas valve jammed Replace gas valve
For reference and correspondence,
record your serial number here.
(See sticker on side of barbecue body.)
Serial No.__________________
This number may be required when
ordering spare parts or accessories. A
part reference number may also be
required where applicable.
Published December 2007