OZGENC MAKINA OMRM 121 User manual

USER'S GUIDE
AUTOMATIC END-MILLING MACHINE (EQUIPPED WITH A
SERIAL BLADE SYSTEM)
www.ozge cmaki a.com.tr

GENERAL INFORMATION
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Co te ts
GENERAL INFORMATION ......................................................................................................................... 5
1. DOCUMENT ISSUING INFORMATION .................................................................................................. 5
1.1 After-sales Service ......................................................................................................................... 5
1.2 Certificati n Pr cess ...................................................................................................................... 6
1.3 Pr cedures t F ll w ..................................................................................................................... 7
2. SCOPE OF USER'S GUIDE ..................................................................................................................... 8
3. Machine Descripti n ........................................................................................................................... 8
Optio s ............................................................................................................................................. 8
3.1. Machine Descripti n .................................................................................................................... 9
3.2 Machine Cutting Capacity ............................................................................................................. 9
3.3 Machine Specificati ns ................................................................................................................ 11
4. Machine Lay ut and Unit Structure .................................................................................................. 12
4.1 General Machine Size .................................................................................................................. 14
4.2. Machine Placement .................................................................................................................... 15
5. OCCUPATIONAL SAFETY and MEASURES .......................................................................................... 16
5.1 Safety Switch ............................................................................................................................... 16
5.2 Safety and Accident Measures .................................................................................................... 16
5.3 Machine Usage and Misuse ......................................................................................................... 16
5.4 General Safety Rules ................................................................................................................... 17
5.5 Maintenance Measures f r Safety .............................................................................................. 17
5.6 Electrical Safety Rules .................................................................................................................. 17
5.7 Lighting C nditi ns ...................................................................................................................... 17
5.8 C nnecti ns ................................................................................................................................. 18
5.9 Earthing Requirements ................................................................................................................ 18
6. Safety Equipment .............................................................................................................................. 19
6.1 Risky Areas and Warnings ........................................................................................................... 21
6.2 N ise Emissi n ............................................................................................................................. 22
6.3 Disp sal f Hazard us Substances .............................................................................................. 22
7. Machine Start-up ............................................................................................................................... 22
7.1 D mestic Shipping ....................................................................................................................... 22
7.2 Internati nal Shipping ................................................................................................................. 24

GENERAL INFORMATION
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7.3 Fault C ntr l During Shipment .................................................................................................... 24
8. Machine Installati n .......................................................................................................................... 25
8.1. Machine Placement .................................................................................................................... 25
8.2 Fixing n Gr und ......................................................................................................................... 25
8.3 Start-up Preparati n .................................................................................................................... 25
8.4 Electrical C nnecti ns ................................................................................................................. 25
8.5 Electrical Panel Scheme and Equipment Structure ..................................................................... 26
8.6 Pneumatic C nnecti ns ............................................................................................................... 27
9. Machine Use ...................................................................................................................................... 28
9.1 Machine Start/St p ..................................................................................................................... 28
9.2 Turning n Machine .................................................................................................................... 28
9.3 C ntr l List .................................................................................................................................. 29
9.4 C ntr l Panel and Features ......................................................................................................... 30
9.5 M ving Equipment n Machine .................................................................................................. 31
9.6 Aut matic End Milling Pr cedure and Machine Settings............................................................ 32
9.7 Replacement f Cutting Blades ................................................................................................... 33
9.8 Adjusting the Multi-stage Pr file Supp rt t the Desired Angle ................................................. 37
10. General Maintenance Issues ........................................................................................................... 41
10.1 General Maintenance ................................................................................................................ 41
10.2 Rec mmended Oil Types f r Machine ...................................................................................... 41
10.3 Alternative Oil c des ................................................................................................................ 41
10.4 C lant C ntr l ......................................................................................................................... 42
10.5 C nditi ner Water Level C ntr l .............................................................................................. 42
10.6 C nditi ner Oil Level C ntr l .................................................................................................... 42
10.7 Cylinder Settings ........................................................................................................................ 43
10.8 Cylinder Sens r Settings ............................................................................................................ 43
10.9 Filter Maintenance .................................................................................................................... 44
10.10 Erg n mics .............................................................................................................................. 45
11. Pr blem Detecti n Chart ................................................................................................................. 46
12. Warranty Disclaimer ........................................................................................................................ 48
12.1 Out f Warranty Situati ns ....................................................................................................... 49
13. Annexes ........................................................................................................................................... 50
13.1 ELECTRIC CIRCUIT DIAGRAM ................................................................................................. 50

GENERAL INFORMATION
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13.2 PNEUMATIC DIAGRAM .......................................................................................................... 50
13.3 EXPLODED PICTURES AND LIST OF MATERIALS ..................................................................... 50
13.4 LIST OF SPARE PARTS ............................................................................................................. 50

GENERAL INFORMATION
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GENERAL INFORMATION
I cludes ge eral topics related to the user’s guide.
1. DOCUMENT ISSUING INFORMATION
1.1 After-sales Service
Address:
Nilüfer Orga ize Sa ayi Bölgesi
113. Sk. No:23 Nilüfer
BURSA/TURKEY 16250
Co tact:
TEL: [phone]
FAX: [phone]
E-mail: i fo@ozge cmaki a.com.tr
Note: Spare parts are supplied by our below-me tio ed compa y.
A y ecessary spare parts are delivered by M.S.K MOTOR KOMPRESÖR MAKİNA SAN.TIC.LTD.ŞTİ.
Tel: [phone]
Fax: [phone]
REVISION
0 2016

1. DOCUMENT ISSUING INFORMATION
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1.2 Certificatio Process
The machi e (OMRM 121) with the tech ical features described i the user's guide is
compatible with CE orms. Safety measures are take i li e with CE orms. CE docume ts are
provided upo request.

1. DOCUMENT ISSUING INFORMATION
1.3 Procedures to Follow
War i g symbols a d phrases i this docume t should be take i to co sideratio .
These war i g sig s are i te ded to protect occupatio al health a d avoid a y hazard.
NOTE
CAUTION
1. DOCUMENT ISSUING INFORMATION
War i g symbols a d phrases i this docume t should be take i to co sideratio .
These war i g sig s are i te ded to protect occupatio al health a d avoid a y hazard.
Beware of risk of bur i g your ha ds i case of
co tact.
Take ecessary measures.
War i g sig to preve t machi es from
experie ci g a y damage.
Used for war i g purposes for proper use of
machi e features.
Shows war i g messages of operators which are
to be i spected.
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War i g symbols a d phrases i this docume t should be take i to co sideratio .
These war i g sig s are i te ded to protect occupatio al health a d avoid a y hazard.
Beware of risk of bur i g your ha ds i case of
Take ecessary measures.
War i g sig to preve t machi es from
Used for war i g purposes for proper use of
Shows war i g messages of operators which are

2. SCOPE OF USER'S GUIDE
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2. SCOPE OF USER'S GUIDE
User’s guide is a docume t which must be read by the operati g perso el before operati g the
machi e. It covers all the required i formatio for machi e use. I formatio about how to
provide lo g-term use of the machi e a d basic mai te a ce i formatio is also co tai ed i
this docume t. This guide helps users maki g correct of use of the software a d mecha ical
compo e ts. Although some equipme t i stalled o the machi e vary i shape, operati g
pri ciples remai the same.
3. Machi e Descriptio
This is used to adjust meeti g rail co ectio s of PVC a d alumi um profiles.
• Automatic cutter operatio
• You ca rapidly replace the blade group, which is adjusted for a differe t type of profile
by mea s of a butto usi g the "serial blade replaceme t system" provided by this
machi e.
• Thus, various profile series to a y exte t ca be easily processed.
• Rotati g bump system adjustable for four differe t types of profile
• The milli g speed co trol is attached to the pa el for the co ve ie ce of usi g the
regulator
• Profile adjustme t capability o various a gles
• P eumatic profile clampi g system
• Rei forced e gi e thrust shaft
• Custom-machi ed table to avoid profile skid
• Profile side bump square
• Custom-made fixi g ca al i profile bump shield
• Arm support for lo g profiles
• 2 sta dard blade groups are available
• Blade group storage chamber
• Full safety agai st occupatio al accide ts
• Power supply protects the system agai st sudde voltage cha ges.
Optio s
Cooli g a d hydro-p eumatic pisto system available or alumi um profile machi i g

3. Machine Descripti n
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3.1. Machi e Descriptio
OMRM 121 Automatic e d-milli g machi e's easily-replaceable blade group provides a y
co ve ie ce ecessary for a y e d-milli g procedure. Safety glasses protect the operator from
a y risk of a material poppi g out duri g a machi i g procedure.
3.2 Machi e Cutti g Capacity
OMRM 121 E d milli g machi e ca process profiles with max 90 mm height, profiles with 120
mm le gth for 90°cutti g a d profiles with 90 mm wide for 45° cutti g process.

3. Machine Descripti n
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