OZGENC MAKINA OMRM 121 User manual

USER'S GUIDE
AUTOMATIC END-MILLING MACHINE (EQUIPPED WITH A
SERIAL BLADE SYSTEM)
www.ozge cmaki a.com.tr

GENERAL INFORMATION
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Co te ts
GENERAL INFORMATION ......................................................................................................................... 5
1. DOCUMENT ISSUING INFORMATION .................................................................................................. 5
1.1 After-sales Service ......................................................................................................................... 5
1.2 Certificati n Pr cess ...................................................................................................................... 6
1.3 Pr cedures t F ll w ..................................................................................................................... 7
2. SCOPE OF USER'S GUIDE ..................................................................................................................... 8
3. Machine Descripti n ........................................................................................................................... 8
Optio s ............................................................................................................................................. 8
3.1. Machine Descripti n .................................................................................................................... 9
3.2 Machine Cutting Capacity ............................................................................................................. 9
3.3 Machine Specificati ns ................................................................................................................ 11
4. Machine Lay ut and Unit Structure .................................................................................................. 12
4.1 General Machine Size .................................................................................................................. 14
4.2. Machine Placement .................................................................................................................... 15
5. OCCUPATIONAL SAFETY and MEASURES .......................................................................................... 16
5.1 Safety Switch ............................................................................................................................... 16
5.2 Safety and Accident Measures .................................................................................................... 16
5.3 Machine Usage and Misuse ......................................................................................................... 16
5.4 General Safety Rules ................................................................................................................... 17
5.5 Maintenance Measures f r Safety .............................................................................................. 17
5.6 Electrical Safety Rules .................................................................................................................. 17
5.7 Lighting C nditi ns ...................................................................................................................... 17
5.8 C nnecti ns ................................................................................................................................. 18
5.9 Earthing Requirements ................................................................................................................ 18
6. Safety Equipment .............................................................................................................................. 19
6.1 Risky Areas and Warnings ........................................................................................................... 21
6.2 N ise Emissi n ............................................................................................................................. 22
6.3 Disp sal f Hazard us Substances .............................................................................................. 22
7. Machine Start-up ............................................................................................................................... 22
7.1 D mestic Shipping ....................................................................................................................... 22
7.2 Internati nal Shipping ................................................................................................................. 24

GENERAL INFORMATION
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7.3 Fault C ntr l During Shipment .................................................................................................... 24
8. Machine Installati n .......................................................................................................................... 25
8.1. Machine Placement .................................................................................................................... 25
8.2 Fixing n Gr und ......................................................................................................................... 25
8.3 Start-up Preparati n .................................................................................................................... 25
8.4 Electrical C nnecti ns ................................................................................................................. 25
8.5 Electrical Panel Scheme and Equipment Structure ..................................................................... 26
8.6 Pneumatic C nnecti ns ............................................................................................................... 27
9. Machine Use ...................................................................................................................................... 28
9.1 Machine Start/St p ..................................................................................................................... 28
9.2 Turning n Machine .................................................................................................................... 28
9.3 C ntr l List .................................................................................................................................. 29
9.4 C ntr l Panel and Features ......................................................................................................... 30
9.5 M ving Equipment n Machine .................................................................................................. 31
9.6 Aut matic End Milling Pr cedure and Machine Settings............................................................ 32
9.7 Replacement f Cutting Blades ................................................................................................... 33
9.8 Adjusting the Multi-stage Pr file Supp rt t the Desired Angle ................................................. 37
10. General Maintenance Issues ........................................................................................................... 41
10.1 General Maintenance ................................................................................................................ 41
10.2 Rec mmended Oil Types f r Machine ...................................................................................... 41
10.3 Alternative Oil c des ................................................................................................................ 41
10.4 C lant C ntr l ......................................................................................................................... 42
10.5 C nditi ner Water Level C ntr l .............................................................................................. 42
10.6 C nditi ner Oil Level C ntr l .................................................................................................... 42
10.7 Cylinder Settings ........................................................................................................................ 43
10.8 Cylinder Sens r Settings ............................................................................................................ 43
10.9 Filter Maintenance .................................................................................................................... 44
10.10 Erg n mics .............................................................................................................................. 45
11. Pr blem Detecti n Chart ................................................................................................................. 46
12. Warranty Disclaimer ........................................................................................................................ 48
12.1 Out f Warranty Situati ns ....................................................................................................... 49
13. Annexes ........................................................................................................................................... 50
13.1 ELECTRIC CIRCUIT DIAGRAM ................................................................................................. 50

GENERAL INFORMATION
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13.2 PNEUMATIC DIAGRAM .......................................................................................................... 50
13.3 EXPLODED PICTURES AND LIST OF MATERIALS ..................................................................... 50
13.4 LIST OF SPARE PARTS ............................................................................................................. 50

GENERAL INFORMATION
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GENERAL INFORMATION
I cludes ge eral topics related to the user’s guide.
1. DOCUMENT ISSUING INFORMATION
1.1 After-sales Service
Address:
Nilüfer Orga ize Sa ayi Bölgesi
113. Sk. No:23 Nilüfer
BURSA/TURKEY 16250
Co tact:
TEL: [phone]
FAX: [phone]
E-mail: i fo@ozge cmaki a.com.tr
Note: Spare parts are supplied by our below-me tio ed compa y.
A y ecessary spare parts are delivered by M.S.K MOTOR KOMPRESÖR MAKİNA SAN.TIC.LTD.ŞTİ.
Tel: [phone]
Fax: [phone]
REVISION
0 2016

1. DOCUMENT ISSUING INFORMATION
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1.2 Certificatio Process
The machi e (OMRM 121) with the tech ical features described i the user's guide is
compatible with CE orms. Safety measures are take i li e with CE orms. CE docume ts are
provided upo request.

1. DOCUMENT ISSUING INFORMATION
1.3 Procedures to Follow
War i g symbols a d phrases i this docume t should be take i to co sideratio .
These war i g sig s are i te ded to protect occupatio al health a d avoid a y hazard.
NOTE
CAUTION
1. DOCUMENT ISSUING INFORMATION
War i g symbols a d phrases i this docume t should be take i to co sideratio .
These war i g sig s are i te ded to protect occupatio al health a d avoid a y hazard.
Beware of risk of bur i g your ha ds i case of
co tact.
Take ecessary measures.
War i g sig to preve t machi es from
experie ci g a y damage.
Used for war i g purposes for proper use of
machi e features.
Shows war i g messages of operators which are
to be i spected.
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War i g symbols a d phrases i this docume t should be take i to co sideratio .
These war i g sig s are i te ded to protect occupatio al health a d avoid a y hazard.
Beware of risk of bur i g your ha ds i case of
Take ecessary measures.
War i g sig to preve t machi es from
Used for war i g purposes for proper use of
Shows war i g messages of operators which are

2. SCOPE OF USER'S GUIDE
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2. SCOPE OF USER'S GUIDE
User’s guide is a docume t which must be read by the operati g perso el before operati g the
machi e. It covers all the required i formatio for machi e use. I formatio about how to
provide lo g-term use of the machi e a d basic mai te a ce i formatio is also co tai ed i
this docume t. This guide helps users maki g correct of use of the software a d mecha ical
compo e ts. Although some equipme t i stalled o the machi e vary i shape, operati g
pri ciples remai the same.
3. Machi e Descriptio
This is used to adjust meeti g rail co ectio s of PVC a d alumi um profiles.
• Automatic cutter operatio
• You ca rapidly replace the blade group, which is adjusted for a differe t type of profile
by mea s of a butto usi g the "serial blade replaceme t system" provided by this
machi e.
• Thus, various profile series to a y exte t ca be easily processed.
• Rotati g bump system adjustable for four differe t types of profile
• The milli g speed co trol is attached to the pa el for the co ve ie ce of usi g the
regulator
• Profile adjustme t capability o various a gles
• P eumatic profile clampi g system
• Rei forced e gi e thrust shaft
• Custom-machi ed table to avoid profile skid
• Profile side bump square
• Custom-made fixi g ca al i profile bump shield
• Arm support for lo g profiles
• 2 sta dard blade groups are available
• Blade group storage chamber
• Full safety agai st occupatio al accide ts
• Power supply protects the system agai st sudde voltage cha ges.
Optio s
Cooli g a d hydro-p eumatic pisto system available or alumi um profile machi i g

3. Machine Descripti n
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3.1. Machi e Descriptio
OMRM 121 Automatic e d-milli g machi e's easily-replaceable blade group provides a y
co ve ie ce ecessary for a y e d-milli g procedure. Safety glasses protect the operator from
a y risk of a material poppi g out duri g a machi i g procedure.
3.2 Machi e Cutti g Capacity
OMRM 121 E d milli g machi e ca process profiles with max 90 mm height, profiles with 120
mm le gth for 90°cutti g a d profiles with 90 mm wide for 45° cutti g process.

3. Machine Descripti n
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3. Machine Descripti n
3.3 Machi e Specificatio s
Operating Voltage
Total Force Drawn
Current
400
1.1
2.4
Operating Pressure
Total Air
Consumption
6-8
10
Number o Engines
Engine Power
Engine Speed
1
1.1
2810
Blade Sizes
ØB
ØA
140
30
Max. Blade Height
H (max)
90
Bar Sizes to be
Machined
h(max)
a (max) 90°
a (max) 45°
90
120
90
Machine Weight 110
3.3 Machi e Specificatio s
Volt (V)
Kilowatt (Kw)
Ampere (A)
BAR
L/Min
Number
Kilowatt (Kw)
RPM
mm
mm
mm
mm
mm
mm
Kilogram (Kg)
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4. Machine Lay ut and Unit Structure
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4. Machi e Layout a d U it Structure
A- User Co trol Pa el
B- Protectio Cover
C- Pressure/Fixi g Pisto s
D- Profile Support Lever
E- Electrical Pa el Board
F- Blade Group Storage Co tai er
G- Profile Lateral Support Square
A
B
C
D
E
F
G

4. Machine Lay ut and Unit Structure
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A- Blade Group
B- Tray
C- Blade Replaceme t Butto
A
B
C

4. Machine Lay ut and Unit Structure
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4.1 Ge eral Machi e Size
1
1
3
7
700
1
1
8
2
490

4. Machine Lay ut and Unit Structure
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4.2. Machi e Placeme t
While placi g the machi e, take the ra ge of motio i to accou t to operate the machi e. I additio ,
allow for a certai dista ce for the machi e's pa el doors to ope whe ecessary. Take followi g sizes
i to accou t for safe operatio .
5
0
0
m
m
5
0
0
m
m
1000 mm

5. OCCUPATIONAL SAFETY and MEASURES
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5. OCCUPATIONAL SAFETY a d MEASURES
5.1 Safety Switch
This sectio co tai s i formatio required for safe use of the machi e a d ge eral equipme t.
5.2 Safety a d Accide t Measures
Required war i g regardi g accide ts a d measures to be take are give i the User's Guide.
Still, user is respo sible for war i g a d guidi g workplace employees for complyi g with
occupatio al safety rules. Workplace officers are respo sible for performi g required practical
follow-ups. Operator must have full comma d over safety rules of the machi e before starti g
to operate it. Safety compo e ts at the time of machi e delivery must be kept i tact.
Ma ufacturi g compa y ca ot be held legally accou table for a y accide t a d safety gap
resulti g from operatio ot complia t with use a d safety requireme ts of the machi e. Such
risks shall also affect warra ty co ditio s. Ma ufacturi g compa y shall ot be respo sible for
a y accide t a d fault that may result from machi e a d equipme t use outside i structio s.
A y critical part requiri g replaceme t due to weari g etc. of the machi e a d other equipme t
must be immediately replaced.
Operator is respo sible for use, clea i g, adjustme t, operatio , mai te a ce etc.
5.3 Machi e Usage a d Misuse
OMRM 121 machi e is desig ed for e d-milli g profile cutti g. A y machi e fault a d
occupatio al safety gap that may caused by machi i g o -PVC materials shall lie with the
user’s respo sibility.

5. OCCUPATIONAL SAFETY and MEASURES
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5.4 Ge eral Safety Rules
OMRM 121 e d-milli g machi e is suitable for o ly o e si gle operator. Operator must ot
operate the machi e i case of a y lack of atte tio caused by drugs, alcohol or medicatio .
Operator must check the machi e a d compo e ts prior to operatio . It should be e sured that
the mai switch is tur ed off duri g routi e mai te a ce. Power a d p eumatics must also be
switched off. A y pressure must be discharged i case a y hydro-p eumatic equipme t is used.
Do ot replace the equipme t a d safety parts o the machi e. Do ot lift the safety device
a d barriers. Operator must wear a u iform suitable for machi e a d ma ufacturi g
requireme ts. Operator must ot wear a y ri gs, bracelets etc. which may cause a accide t.
Employees with lo g hair must use hair ets, if ecessary. The machi e must be i stalled i
accorda ce with the trai i g provided by M.S.K.
5.5 Mai te a ce Measures for Safety
All mai te a ce procedures must be performed by expert tech icia s who have comma d over
the periodical tech ique. Use predefi ed equipme t for machi e mai te a ce.
5.6 Electrical Safety Rules
Severe occupatio al accide ts a d i juries may take place i case of failure to comply with the
followi g safety rules. A y electrical i terve tio a d mai te a ce must be performed by a
e gi eer. All procedures must be performed usi g proper a d isolated equipme t. Take otice
of safety sig s a d do ot remove them. Do ot make a y additio a d subtractio o the
voltage li e. Use origi al spare parts a d equipme t. Do ot make a y cha ges i circuits. Tur
electrical hardware off prior to a y clea i g procedure. Make sure that mai cabi et a d
cabi et doors are closed. Cut the power from the mai switch i case of fire. Use proper fire
exti guisher.
Note: Hardware pa el locks must remai with authorized staff.
5.7 Lighti g Co ditio s
Operator must use the equipme t with proper lighti g co ditio s for his/her safety a d health.
Mi imum lighti g power must be 300 lux for machi e use. For more tech ical i formatio ,
please see EN 12464-1 Lighti g Norm.

5. OCCUPATIONAL SAFETY and MEASURES
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5.8 Co ectio s
All ecessary co ectio s must be prepared at the layout site i li e with the machi e. Electrical
power, p eumatics or similar dema ds must be at values meeti g requireme ts, a d
compatible equipme t must be kept available at the layout site. Take IEC 64-8 orm i to
co sideratio for the i stallatio of electrical equipme t.
Note: If the system is equipped with a power supply, the it must have a 0.3A circuit-breaker
a d start-up procedures must be performed by experts.
5.9 Earthi g Requireme ts
Earthi g system must co form to sta dard features described i IEC 64-8. It must be
compatible with IEC64 a d IEC364 orms for low-voltage equipme t. Earthi g procedures must
be performed i co sideratio of the voltage value. A sta ds for the marked poi t earthi g i let.

6. Safety Equipment
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6. Safety Equipme t
DANGER! It is ot permitted to remove or deactivate safety measures take for the machi e
a d equipme t.
A
B
C

6. Safety Equipment
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